Improve and Optimize Facility Efficiency MANDATORY in With...
Transcript of Improve and Optimize Facility Efficiency MANDATORY in With...
![Page 1: Improve and Optimize Facility Efficiency MANDATORY in With …cdn.promatshow.com/seminars/assets/953.pdf · 2015-04-24 · Case Study – Fulfillment Center . Questions . For More](https://reader033.fdocuments.net/reader033/viewer/2022052722/5f0cd3a97e708231d437532a/html5/thumbnails/1.jpg)
NOTE: The use of
the following opening
title slide is
MANDATORY in
each PowerPoint
presentation for in-
show continuity and
post-show on-
demand web
viewing. Please
include seminar title,
sponsor logo and
speaker names/titles.
Presented by:
Shane LaChappelle
Manager, Product Marketing
Improve and Optimize
Facility Efficiency
With
Real Time Monitoring
Sponsored by:
© 2015 MHI® Copyright claimed for audiovisual works and
sound recordings of seminar sessions. All rights reserved.
![Page 2: Improve and Optimize Facility Efficiency MANDATORY in With …cdn.promatshow.com/seminars/assets/953.pdf · 2015-04-24 · Case Study – Fulfillment Center . Questions . For More](https://reader033.fdocuments.net/reader033/viewer/2022052722/5f0cd3a97e708231d437532a/html5/thumbnails/2.jpg)
Agenda
• Potential Inefficiencies at a Distribution Center
• The Real Cost of No-reads
• Introducing Machine Vision
• Benefits
• Case Studies
• Questions
![Page 3: Improve and Optimize Facility Efficiency MANDATORY in With …cdn.promatshow.com/seminars/assets/953.pdf · 2015-04-24 · Case Study – Fulfillment Center . Questions . For More](https://reader033.fdocuments.net/reader033/viewer/2022052722/5f0cd3a97e708231d437532a/html5/thumbnails/3.jpg)
Potential Inefficiencies at a Distribution Center
![Page 4: Improve and Optimize Facility Efficiency MANDATORY in With …cdn.promatshow.com/seminars/assets/953.pdf · 2015-04-24 · Case Study – Fulfillment Center . Questions . For More](https://reader033.fdocuments.net/reader033/viewer/2022052722/5f0cd3a97e708231d437532a/html5/thumbnails/4.jpg)
Why Do You Want High Read Rates?
= 10,000 boxes
110,000 BOXES PER DAY 5,000
BOXES PER HOUR
38.5 MILLION BOXES PER YEAR
12AM 6AM noon 6PM 12AM 3AM 9AM 3PM 9PM JAN MAR MAY JUL DEC FEB APR JUN AUG SEP OCT NOV
![Page 5: Improve and Optimize Facility Efficiency MANDATORY in With …cdn.promatshow.com/seminars/assets/953.pdf · 2015-04-24 · Case Study – Fulfillment Center . Questions . For More](https://reader033.fdocuments.net/reader033/viewer/2022052722/5f0cd3a97e708231d437532a/html5/thumbnails/5.jpg)
99 385,000 NO-READS
PER YEAR
27.5 REWORK MAN
HOURS PER DAY
3.5 OPERATORS TO
HANDLE REWORK INDUSTRY STANDARD
.8 %
= 10,000 no-reads
77,000 NO-READS
PER YEAR
5.5 REWORK MAN
HOURS PER DAY
<1 OPERATORS TO
HANDLE REWORK
The return is MILLIONS in savings
![Page 6: Improve and Optimize Facility Efficiency MANDATORY in With …cdn.promatshow.com/seminars/assets/953.pdf · 2015-04-24 · Case Study – Fulfillment Center . Questions . For More](https://reader033.fdocuments.net/reader033/viewer/2022052722/5f0cd3a97e708231d437532a/html5/thumbnails/6.jpg)
Introducing
Machine Vision
to the
Distribution Center
![Page 7: Improve and Optimize Facility Efficiency MANDATORY in With …cdn.promatshow.com/seminars/assets/953.pdf · 2015-04-24 · Case Study – Fulfillment Center . Questions . For More](https://reader033.fdocuments.net/reader033/viewer/2022052722/5f0cd3a97e708231d437532a/html5/thumbnails/7.jpg)
RTM @ Distribution Facility Main Shipping Sorter
Tote Scanning Pallet Scanning Hand Sorting
Induct Stations Print and Apply Lines
Web-based Interface
![Page 8: Improve and Optimize Facility Efficiency MANDATORY in With …cdn.promatshow.com/seminars/assets/953.pdf · 2015-04-24 · Case Study – Fulfillment Center . Questions . For More](https://reader033.fdocuments.net/reader033/viewer/2022052722/5f0cd3a97e708231d437532a/html5/thumbnails/8.jpg)
Real Time Monitoring provides a web-based means for graphically representing the health of an industrial barcode reader installation:
Collecting and charting read
statistics over time.
Providing an overview of a
facility’s performance by aggregating data
from multiple scan points.
Leveraging the full power of machine vision software to analyze NoRead images to find
potential problems in the customer’s
process.
![Page 9: Improve and Optimize Facility Efficiency MANDATORY in With …cdn.promatshow.com/seminars/assets/953.pdf · 2015-04-24 · Case Study – Fulfillment Center . Questions . For More](https://reader033.fdocuments.net/reader033/viewer/2022052722/5f0cd3a97e708231d437532a/html5/thumbnails/9.jpg)
Analyzing No Reads Causing Process Issues UPSIDE-DOWN
PACKAGES
MIS-FEED
LABEL
CREASED IN
BOX FLAPS
FLAGGED
LABEL
LINE
STOP 0 UNACCOUNTED
FAILURES
UPSIDE-DOWN
PACKAGES MIS-FEED
LABEL
CREASED IN
BOX FLAPS
FLAGGED
LABEL
LINE
STOP
![Page 10: Improve and Optimize Facility Efficiency MANDATORY in With …cdn.promatshow.com/seminars/assets/953.pdf · 2015-04-24 · Case Study – Fulfillment Center . Questions . For More](https://reader033.fdocuments.net/reader033/viewer/2022052722/5f0cd3a97e708231d437532a/html5/thumbnails/10.jpg)
RTM Website Overview
![Page 11: Improve and Optimize Facility Efficiency MANDATORY in With …cdn.promatshow.com/seminars/assets/953.pdf · 2015-04-24 · Case Study – Fulfillment Center . Questions . For More](https://reader033.fdocuments.net/reader033/viewer/2022052722/5f0cd3a97e708231d437532a/html5/thumbnails/11.jpg)
RTM Device Grouping
![Page 12: Improve and Optimize Facility Efficiency MANDATORY in With …cdn.promatshow.com/seminars/assets/953.pdf · 2015-04-24 · Case Study – Fulfillment Center . Questions . For More](https://reader033.fdocuments.net/reader033/viewer/2022052722/5f0cd3a97e708231d437532a/html5/thumbnails/12.jpg)
RTM Realtime Performance
– Dashboard stats for last hour, 24 hours, and 48 hours
![Page 13: Improve and Optimize Facility Efficiency MANDATORY in With …cdn.promatshow.com/seminars/assets/953.pdf · 2015-04-24 · Case Study – Fulfillment Center . Questions . For More](https://reader033.fdocuments.net/reader033/viewer/2022052722/5f0cd3a97e708231d437532a/html5/thumbnails/13.jpg)
RTM Performance Overview
– Total number of good reads and NoReads from the chosen time period
– Refined detail about read rates
– Interactive graph
![Page 14: Improve and Optimize Facility Efficiency MANDATORY in With …cdn.promatshow.com/seminars/assets/953.pdf · 2015-04-24 · Case Study – Fulfillment Center . Questions . For More](https://reader033.fdocuments.net/reader033/viewer/2022052722/5f0cd3a97e708231d437532a/html5/thumbnails/14.jpg)
RTM Image Classification
• Image Classification/NoRead Image Analysis data
![Page 15: Improve and Optimize Facility Efficiency MANDATORY in With …cdn.promatshow.com/seminars/assets/953.pdf · 2015-04-24 · Case Study – Fulfillment Center . Questions . For More](https://reader033.fdocuments.net/reader033/viewer/2022052722/5f0cd3a97e708231d437532a/html5/thumbnails/15.jpg)
RTM Image Classifcation List
• Image List and Classification Details
![Page 16: Improve and Optimize Facility Efficiency MANDATORY in With …cdn.promatshow.com/seminars/assets/953.pdf · 2015-04-24 · Case Study – Fulfillment Center . Questions . For More](https://reader033.fdocuments.net/reader033/viewer/2022052722/5f0cd3a97e708231d437532a/html5/thumbnails/16.jpg)
Benefits of Real Time Monitoring
Web based interface for reader performance monitoring
Automatic defect classification of any package that fails to read
Scalable architecture for facility or enterprise coverage
![Page 17: Improve and Optimize Facility Efficiency MANDATORY in With …cdn.promatshow.com/seminars/assets/953.pdf · 2015-04-24 · Case Study – Fulfillment Center . Questions . For More](https://reader033.fdocuments.net/reader033/viewer/2022052722/5f0cd3a97e708231d437532a/html5/thumbnails/17.jpg)
Case Study – Ecommerce Read-Rates
![Page 18: Improve and Optimize Facility Efficiency MANDATORY in With …cdn.promatshow.com/seminars/assets/953.pdf · 2015-04-24 · Case Study – Fulfillment Center . Questions . For More](https://reader033.fdocuments.net/reader033/viewer/2022052722/5f0cd3a97e708231d437532a/html5/thumbnails/18.jpg)
Case Study – Fulfillment Center
![Page 19: Improve and Optimize Facility Efficiency MANDATORY in With …cdn.promatshow.com/seminars/assets/953.pdf · 2015-04-24 · Case Study – Fulfillment Center . Questions . For More](https://reader033.fdocuments.net/reader033/viewer/2022052722/5f0cd3a97e708231d437532a/html5/thumbnails/19.jpg)
Questions
![Page 20: Improve and Optimize Facility Efficiency MANDATORY in With …cdn.promatshow.com/seminars/assets/953.pdf · 2015-04-24 · Case Study – Fulfillment Center . Questions . For More](https://reader033.fdocuments.net/reader033/viewer/2022052722/5f0cd3a97e708231d437532a/html5/thumbnails/20.jpg)
For More Information:
Speaker email:
Website: www.cognex.com
Or visit ProMat 2015 Booth #4915