IJRI-CCE-01-012

9
122 International Journal of Research and Innovation (IJRI) International Journal of Research and Innovation (IJRI) INFLUENCE OF VISCOSCITY MODIFYING ADMIXTURES ON FRESH AND HARD- ENED PROPERTIES OF SELF COMPACTING CONCRETE WITH VARYING DOS- AGE OF FLYASH Shraddha 1 , M.V.Seshagiri rao 2 , K. Mythili 3 1 Research Scholar, Department Of Civil Engineering, Aurora Scientific Technological and Research Academy, Hyderabad India. 2 Professor, Department Of Civil Engineering, JNTU Hyderabad, Hyderabad, India 3 Associate professor , Department Of Civil Engineering, Aurora Scientific Technological and Research Academy, Hyderabad India. *Corresponding Author: Shraddha , Research Scholar, Department Of Civil Engineering, Aurora Scientific Technological and Research Academy, Hyderabad India. Published: January 02, 2015 Review Type: peer reviewed Volume: II, Issue : I Citation: Shraddha , Research Scholar (2014) "Influence Of Viscoscity Modifying Admixtures On Fresh And Hardened Properties Of Self Compacting Concrete With Varying Dosage Of Flyash" INTRODUCTION GENERAL Present-day self-compacting concrete (scc) can be classified as an advanced construction material. As the name suggests, it does not require to be vibrated to achieve full compaction. This offers many ben- efits and advantages over conventional concrete. These include an improved quality of concrete and reduction of on-site repairs, faster construction times, lower overall costs, facilitation of introduc- tion of automation into concrete construction. An important improvement of health and safety is also achieved through elimination of handling of vibra- tors and a substantial reduction of environmental noise loading on and around a site. The composi- tion of scc mixes includes substantial proportions of coarse and fine-grained inorganic materials and this gives possibilities for utilization of mineral ad- mixtures, which are currently waste products with no practical applications. OBJECTIVES AND SCOPE GENERAL Despite its advantages and versatile nature, SCC has not gained much popularity in India, though it has been widely promoted in the Middle East for the last two decades. Awareness of SCC has spread across the world, prompted by concerns with poor consolidation and durability in case of convention- ally vibrated normal concrete. All the researchers have developed SCC taking the CA/FA ratio and also considered the limited content of coarse aggregate and more content of fines. But, there are very limited investigations reported con- sidering the size effect of coarse aggregate content in the development of SCC. Keeping this in view, the present experimental investigation is taken up to study the effect of size of coarse aggregate in the development of M70 grade of Self Compacting Con- crete. Powder content is the main aspect of a SCC mix design. In the present work, flyash is maximized in the SCC mixes as a filler material. Keeping in view the idea explained above, a detailed and a systematic experimental program is laid down as explained in the next paragraphs. The main ob- jective of the present investigation is: Abstract The use of self-compacting concrete (scc) in general building and civil engineering constructions is becoming popular over the years ever since it was invented and guide-lines have been formulated by the efnarc (european federation of national association representing concrete) in 2005. Although in india, we do not have any specific codal provisions for scc similar to normal concrete, considerable research has been done in both development of scc and its applications with various admixtures and fibers to enhance the properties of scc in hardened state. As scc is very sensitive to variations in moisture content and gradation of aggregates, construction sites face difficulties in free flow of scc. In order to overcome this, viscosity modifying admixtures (vmas) have been introduced by the researchers apart from efnarc releasing guide-lines for vma for concrete in september-2006, as extensive studies have become imperative on the role of vma in scc. The primary aim of this study is to explore the influence of vma on fresh and hardened properties of scc with varying dosage of mineral admixture namely fly ash and chemical admixture i.E. Super plasticizer for standard grade scc mixes of m30 grade. It is proposed to design m30 grade scc concrete mix and study in detail the fresh and hardened proper- ties like 3-day, 7-day and 28-day compressive strengths for the mixes with the above variables. The test results of the specimens shall be compared for compressive strength of different mixes of scc and control mix and arrive at specific conclusions on the role of vma in the presence of admixtures. 1401-1402

description

IJRI-CCE-01-012

Transcript of IJRI-CCE-01-012

  • 122

    International Journal of Research and Innovation (IJRI)

    International Journal of Research and Innovation (IJRI)INFLUENCE OF VISCOSCITY MODIFYING ADMIXTURES ON FRESH AND HARD-ENED PROPERTIES OF SELF COMPACTING CONCRETE WITH VARYING DOS-

    AGE OF FLYASH

    Shraddha1, M.V.Seshagiri rao2, K. Mythili3

    1 Research Scholar, Department Of Civil Engineering, Aurora Scientific Technological and Research Academy, Hyderabad India.2 Professor, Department Of Civil Engineering, JNTU Hyderabad, Hyderabad, India3 Associate professor , Department Of Civil Engineering, Aurora Scientific Technological and Research Academy, Hyderabad India.

    *Corresponding Author:

    Shraddha , Research Scholar, Department Of Civil Engineering, Aurora Scientific Technological and Research Academy,Hyderabad India.

    Published: January 02, 2015Review Type: peer reviewedVolume: II, Issue : I

    Citation: Shraddha , Research Scholar (2014) "Influence Of Viscoscity Modifying Admixtures On Fresh And Hardened Properties Of Self Compacting Concrete With Varying Dosage Of Flyash"

    INTRODUCTION

    GENERAL

    Present-day self-compacting concrete (scc) can be classified as an advanced construction material. As the name suggests, it does not require to be vibrated to achieve full compaction. This offers many ben-efits and advantages over conventional concrete. These include an improved quality of concrete and reduction of on-site repairs, faster construction times, lower overall costs, facilitation of introduc-tion of automation into concrete construction. An important improvement of health and safety is also achieved through elimination of handling of vibra-tors and a substantial reduction of environmental noise loading on and around a site. The composi-tion of scc mixes includes substantial proportions of coarse and fine-grained inorganic materials and

    this gives possibilities for utilization of mineral ad-mixtures, which are currently waste products with no practical applications.

    OBJECTIVES AND SCOPE

    GENERAL

    Despite its advantages and versatile nature, SCC has not gained much popularity in India, though it has been widely promoted in the Middle East for the last two decades. Awareness of SCC has spread across the world, prompted by concerns with poor consolidation and durability in case of convention-ally vibrated normal concrete.

    All the researchers have developed SCC taking the CA/FA ratio and also considered the limited content of coarse aggregate and more content of fines. But, there are very limited investigations reported con-sidering the size effect of coarse aggregate content in the development of SCC. Keeping this in view, the present experimental investigation is taken up to study the effect of size of coarse aggregate in the development of M70 grade of Self Compacting Con-crete. Powder content is the main aspect of a SCC mix design. In the present work, flyash is maximized in the SCC mixes as a filler material.

    Keeping in view the idea explained above, a detailed and a systematic experimental program is laid down as explained in the next paragraphs. The main ob-jective of the present investigation is:

    Abstract

    The use of self-compacting concrete (scc) in general building and civil engineering constructions is becoming popular over the years ever since it was invented and guide-lines have been formulated by the efnarc (european federation of national association representing concrete) in 2005. Although in india, we do not have any specific codal provisions for scc similar to normal concrete, considerable research has been done in both development of scc and its applications with various admixtures and fibers to enhance the properties of scc in hardened state. As scc is very sensitive to variations in moisture content and gradation of aggregates, construction sites face difficulties in free flow of scc. In order to overcome this, viscosity modifying admixtures (vmas) have been introduced by the researchers apart from efnarc releasing guide-lines for vma for concrete in september-2006, as extensive studies have become imperative on the role of vma in scc.

    The primary aim of this study is to explore the influence of vma on fresh and hardened properties of scc with varying dosage of mineral admixture namely fly ash and chemical admixture i.E. Super plasticizer for standard grade scc mixes of m30 grade. It is proposed to design m30 grade scc concrete mix and study in detail the fresh and hardened proper-ties like 3-day, 7-day and 28-day compressive strengths for the mixes with the above variables. The test results of the specimens shall be compared for compressive strength of different mixes of scc and control mix and arrive at specific conclusions on the role of vma in the presence of admixtures.

    1401-1402

  • 123

    International Journal of Research and Innovation (IJRI)

    To study the effect of the viscosity modifying ad-mixtures on fresh and hardened properties of M30 grade self compacting concrete with different dos-age of fly ash by using Nansu mix design and ra-tional mix design procedure. With the above objectives in mind the experimental program is categorized as detailed below.

    Casting of cubes 3 for each type of mix say control mix, 20% replacement of fly ash,30% replacement of fly ash and with different dosage of VMA.

    In this study, M30grade of SCC with different fly ash dosage and VMA dosage were designed based on Nan Su method and rational method, to determine the effect of VMA on SCC.The grade of concrete and age of curing were the parameters in the study.

    A detailed experimental program was planned to achieve the objective of the study is explained in Chapter 4.

    EXPERIMENTAL INVESTIGATIONS ON SELF COMPACTING CONCRETE

    GENERAL In this chapter,wide spread applications of scc have been restricted due to lack of standard mix design procedure and testing methods. It is pertinent to mention that only features of scc have been includ-ed in indian standard code of practice for plain and reinforced concrete (fourth revision), [2000]. Slump flow test, l-box test, v-funnel test, u-box test, orimet test & gtm screen test are recommended by efnarc [european federation of producers and applicators of specialist products for structures, may 2005] for determining the properties of scc in fresh state.

    MATERIALS Cement Coarse Aggregate Fine Aggregate Fly Ash Super Plasticizer Viscosity Modifying Admixture (VMA) Water

    PHASE I: DEVELOPMENT OF PLAIN SCC AND IN-VESTIGATIONS ON ITS FRESH AND HARDENED PROPERTIES

    In this phase of investigations, M30 grade SCC mix is developed using mineral and chemical admix-tures to study its fresh and hardened properties. For developing SCC of M30 grade, the mix propor-tions were designed based on the method suggested by Nan-Su et al (2001) and SV Rao et al(2010) us-ing fly ash as mineral admixture and chemical ad-mixtures like Super Plasticizers (SP) and Viscosity Modifying Agents (VMA). Finally, SCC mixes which have given required compressive strength with sat-isfactory fresh properties were taken for the next phase of investigations. This is explained in detail as given below.

    Mix Design and Trial Mix Proportions of Self Compacting Concrete

    An SCC mix of M30 standard grade was aimed and the initial mix proportion was obtained using the mix design methods as mentioned above. The mix proportion thus obtained was fine-tuned by incor-porating different guidelines available and making various trial mixes to obtain the mix which satisfies the required fresh and hardened properties. The de-tailed mix design calculations are given in Appendix I. The final mass of ingredients for 1m3 of SCC is as follows: Mass of Cement = 330.0 kg Mass of filler (Fly Ash) = 150.0 kg Mass of water = 186.0 kg Mass of Coarse Aggregate (CA) = 795.5 kg Mass of Fine Aggregate (FA) = 870.4 kg Super plasticizer dosage = 1.8% by weight of cement VMA dosage = 0.1 to 0.6% by weight of cement (bwc)

    2Mixing of Ingredients

    The mixing of ingredients was carried out in a power operated pan type concrete mixer. Initially coarse aggregate, fine aggregate, cement and fly ash were put in the pan mixer and mixed in the dry state for a few seconds. Then Super plasticizer (SP) was added to the water, thoroughly mixed and added to the material in the concrete mixer. The required amount of VMA was added and further mixed till a mix of required uniform consistency was achieved.

    Methods of Evaluation of Workability of SCC

    Workability test methods available for conventional concrete mixes are not adequate for evaluation of workability of Self-Compacting Concrete mixes as they are not sensitive to ascertain all the require-ments of Self-Compacting Concrete mixes. Different test methodologies were developed to characterize the fresh properties of

    SCC mixes. No single method was available till date, to assess relevant workability requirements. Hence,

  • 124

    International Journal of Research and Innovation (IJRI)

    the SCC mixes have to be tested using more than one test for measuring different workability parame-ters. The following are the test methods available to characterize the desired workability requirements and for the finalization of fresh Self-Compacting Concrete mixes.

    Slump Flow Test and T 50 cm Test

    The slump flow test is used to ascertain the free flow of Self Compacting Concrete without obstructions.

    Slump Flow Test

    Procedure:

    About six litres of SCC is required to perform this test. First moisten the base plate and the inside sur-face of slump cone. Place base plate on level stable ground and the slump cone centrally on the base plate and hold down firmly. Fill the slump cone with SCC using a scoop. Do not tamp the concrete. Strike off the concrete sur-face with the top level of the cone with a trowel. Any surplus concrete in and around the base of the slump cone has to be removed. Lift the cone vertically and allow the SCC to flow freely. Start the stopwatch simultaneously, and record the time taken for concrete to spread upto the 500mm circle marked. (This is called T50 cm test). Afterwards, measure the final diameter of the con-crete spread in two or more perpendicular direc-tions. Then calculate the average of the measured diam-eters which is termed as the slump flow.

    Interpretation of the results:

    Higher slump flow value indicates greater ability to fill the formwork under its own weight. A minimum value of 650mm is recommended for SCC. The T50 time is also an indication of SCC flow. A lower time means greater flowability. The research suggested a time range of 3-7 seconds for general civil engineer-ing applications and 2-5 seconds for general hous-ing applications (T.Suresh Babu,2008).

    V-Funnel Test

    This test is performed to determine the filling ability (flowability) of the Self-Compacting Concrete.

    Procedure for V-Funnel Test :

    Take about 12 litres of concrete to perform this test. Keep the V-funnel on level ground. Moist the inside surface of the V-funnel Open the trap door to drain out any surplus water. Now close the trap door and keep a bucket under-neath the V-funnel. Now fill the V-funnel apparatus completely with the SCC without any compaction or tamping. Then strike off the excess concrete and level the top with the help of a trowel. Open the trap door within 10 seconds after filling the funnel. Now allow the concrete to flow out of the funnel under gravity. Start a stopwatch immediately after the trap door of the funnel is opened. Record the flow time taken

  • 125

    International Journal of Research and Innovation (IJRI)

    for the concrete to discharge completely from the funnel. This is recorded when light is seen from the top through the funnel. The test is to be completed within 5 minutes time.

    Procedure for flow time at T5 minutes

    Take the same setup as above of v-funnel test and do not clean the inside of the funnel again. Close the trap door and fill the v-funnel apparatus completely with concrete, again without compac-tion. Strike off the excess concrete on top and level the top surface with a trowel. Place a tub underneath the funnel. Open the funnel door after 5 minutes after the filling of the funnel the second time and allow the concrete to flow freely under gravity. Start the stopwatch simultaneously when the door is opened, and record the time taken for the con-crete to completely come out. This is the flow time at t5 minutes. This time is to be recorded when the light is seen from the top of the funnel. Interpretation of results: The above test measures the ease of flow of the scc; shorter flow times indicate greater flow ability. For scc, 10 seconds flow time is considered appropriate. Five minutes after settling, segregation of concrete indicates a lesser flow with an increase in the flow time.

    L Box Test

    The test is for assessing the flow of the SCC and the blocking resistance.

    Procedure: Take about 14 litres of self-compacting concrete for performing this test. Place the apparatus on a level ground and ensure free opening and closing of sliding shutter. Moisten the inside surface of the L box apparatus. Fill the vertical section of the apparatus with the scc sample. Lift the sliding gate and allow the scc to flow out into the horizontal section. Start the stopwatch simultaneously, and the time taken for the scc to reach the 200mm and 400mm marks are to be recorded. The heights h1 and h2 are measured, when the scc stops flowing. Calculate the ratio h2/h1, which is the blocking ratio. The complete test is to be performed within a time of 5 minutes.

    Interpretation of results:

    If the concrete flows freely without any resistance, H2/H1 will be unity. Therefore the nearer the block-ing ratio to unity, the better the flow of the SCC. The European Guidelines [84] suggests a minimum value of 0.8.

    Acceptance criteria for SCC

    S.No Method Unit Minimum Maximum

    1 Slump flow by Abrams cone

    mm 650 800

    2 T 50 Slump flow sec 2 5

    3 J-ring mm 0 10

    4 V-Funnel sec 6 12

    5 V-Funnel @ T 5min

    sec 0 +3

    6 L-box (h2/h1) 0.8 1

    7 U-box (h2/h1)mm

    0 30

    8 Fill box % 90 100

    9 GTM Screen stability test

    % 0 15

    10 Orimet sec 0 5

  • 126

    International Journal of Research and Innovation (IJRI)

    Testing of scc in fresh state

    The scc mix in fresh state was tested to get fresh properties like filling ability, passing ability and segregation resistance by performing slump cone, v-funnel, and l-box tests as explained above.

    Casting of specimens

    After satisfying the requirements of scc in fresh state, the mix was placed in moulds and allowed to flow and settle by itself. Any excess scc on the top of the moulds was removed with a trowel.

    Curing of scc specimens

    The scc specimens were kept undisturbed at room temperature for 24 hours after casting. Then the specimens were removed from the moulds and transferred to curing ponds containing fresh pota-ble water as shown below.

    Testing of hardened scc

    A proper time schedule for testing of hardened scc specimens was maintained in order to ensure proper testing on the due date. The specimens were tested using standard testing procedures as per is : 516 1959.

    Compression test

    After the required curing period, the scc cubes were taken out of the curing tanks and the moisture was wiped off to make the surface dry. They were placed in the compression testing machine (ctm) in such a way that the face perpendicular to the direction of pouring of scc mix was on the bearing surfaces and the load was applied centrally at a uniform rate of 140 kg./Sq.Cm./Minute until the failure of the specimens, in accordance with is 5161959. The testing was done on a 3000 kn capacity compres-sion testing machine.

    RESULTS OF EXPERIMENTAL INVESTIGATIONS ON FRSCC

    This chapter deals in detail with the results of ex-perimental investigations carried out in different phases.

    PROPERTIES OF MATERIALS

    The properties of materials used for developing SCC are shown in tables.

    S.No Properties Test results Requirements as per IS:12269-1987

    1 Normal consist-ency

    32%

    2 Specific gravity 3.10

    3 Initial setting time 50 min Not less than 30 min

    4 Final setting time 166 min Not more than 600 min

    5

    Compressive strength 40 N/mm Should not be less

    than 37 N/mm7 days

    28 days58 N/mm

    Should not be less than 53 N/mm

    Properties of Aggregate

    Sieve analysis of Fine Aggregate

    S.No IS Seive size

    Weight retained in gm

    Cumula-tive weight retained in gm

    Cumula-tive % weight retained

    Cumula-tive % passing

    Grading limits IS 383-1970 zone II(%)

    1 10 mm 0 0 0 100 100

    2 4.75 mm 9 9 0.9 99.1 90-100

    3 2.36 mm 25 34 3.4 96.6 75-100

    4 1.18 mm 163 167 19.7 80.3 55-90

    5 600 microns

    408 605 60.5 39.5 35-59

    6 300 microns

    210 815 81.5 18.5 8-30

    7 150 microns

    165 980 98.0 2.0 0-10

    8

  • 127

    International Journal of Research and Innovation (IJRI)

    Properties of fine and coarse aggregate

    S.No Property Fine aggregate

    Coarse aggregate

    1 Specific grav-ity

    2.6 2.6

    2 Loose density 1650 kg/m3 1440 kg/m3

    3 Rodded den-sity

    1775 kg/m3 1695 kg/m3

    Properties of fly ash

    S.No Characteristics of fly ash properties

    1 Specific gravity 2.05

    2 Surface area 410 m/kg

    Chemical Composition of Fly ash

    (Source: Civil Aid Techno clinic Private Limited)S.NO Characteristics Test

    conductedRequired Percentage as per IS:3812-2003 (reaf-firmed 2007)

    1 Silicon dioxide(Sio2)+aluminum oxide(Al2o3)+iron oxide(Fe2o3),percent (minimum)

    94.74 70%

    2 Silicon dioxide(Sio2),percent (minimum)

    63.38 35%

    3 Magnesium oxide(MgO),percent(maximum)

    1.08 5.0%

    4 Total sul-phur as sulphur trioxide(So3),percent (maximum)

    0.11 3.0%

    5 Loss of ignition, percent (maximum)

    0.10 5.0%

    Properties of Super Plasticizer

    (Source: BASF Chemical Company India Limited)-Master Glenium Sky8233

    S.NO Parameter Specifications(as per IS:9103)

    Results

    1 Physical state Reddish brown liquid Reddish brown liquid

    2 Chemical name of ac-tive ingredi-ent

    Poly carboxyl ate poly-mer

    Poly car-boxyl ate polymer

    3 Relative den-sity @250c

    1.080(+/- 0.02) 1.081

    4 pH Minimum6 6.88

    5 Chloride con-tent (%)

    Maximum 0.2 0.0056

    6 Dosage 0.5 to 1.5 litres per 100 kg of ce-ment

    Properties of viscosity modifying admixture

    (Source: BASF Chemical Company India Limited)- GleniumStream 2

    S.NO Parameter Results

    1 Form or state Liquid

    2 colour Colorless

    3 Specific gravity 1.01+ 0.01 @25oc

    4 Chloride content Nil

    5 pH 8+1

    6 dosage 0.05 to 1.3% by weight of cement

    Fresh propertiesof self compacting concrete mixes and control concrete

    S.No SCC Mix

    Fresh properties

    Slump flow(mm)

    T50(sec) V-Fun-nel(sec)

    1 Control mix + SP 695 3.28 4.15

    2 Control mix+SP+VMA0.1%

    691 3.33 4.84

    3 Control mix+SP+VMA0.2%

    684 3.39 5.26

    4 Control mix+SP+VMA0.3%

    675 3.42 5.95

    5 Control mix+SP+VMA0.4%

    663 4.27 6.82

    6 Control mix+SP+VMA0.5%

    654 4.87 7.53

    7 Control mix+SP+VMA0.6%

    649 5.01 9.86

    8 20% FA+SP 665 3.35 6.69

    9 20% FA+SP+VMA0.1%

    662 3.49 7.02

    10 20% FA+SP+VMA0.2%

    660 3.74 7.45

    11 20% FA+SP+VMA0.3%

    658 3.86 7.63

    12 20% FA+SP+VMA0.4%

    640 4.96 8.55

    13 20% FA+SP+VMA0.5%

    632 5.82 9.34

    14 20% FA+SP+VMA0.6%

    627 6.60 10.36

    15 30% FA+SP 657 4.76 7.13

    16 30% FA+SP+VMA0.1%

    653 4.82 7.43

    17 30% FA+SP+VMA0.2%

    650 5.05 8.25

    18 30% FA+SP+VMA0.3%

    648 5.10 8.53

    19 30% FA+SP+VMA0.4%

    595 6.88 10.88

    20 30% FA+SP+VMA0.5%

    553 7.76 12.33

    21 30% FA+SP+VMA0.6%

    498 8.01 14.42

  • 128

    International Journal of Research and Innovation (IJRI)

    Hardened properties of self compacting concrete mixes and control concrete

    S.No SCC MixHardened properties (compressive strength N/mm)

    3 days 7 days 28 days

    1 Control mix + SP 37.17 43.28 45.21

    2 Control mix+SP+VMA0.1%

    37.53 44.18 46.22

    3 Control mix+SP+VMA0.2%

    38.46 46.10 48.38

    4 Control mix+SP+VMA0.3%

    35.26 42.86 50.96

    5 Control mix+SP+VMA0.4%

    35.08 40.33 46.30

    6 Control mix+SP+VMA0.5%

    32.01 37.43 42.96

    7 Control mix+SP+VMA0.6%

    30.36 33.89 39.42

    8 20% FA+SP 33.19 36.34 40.73

    9 20% FA+SP+VMA0.1%

    33.98 37.88 42.50

    10 20% FA+SP+VMA0.2%

    35.62 39.46 43.62

    11 20% FA+SP+VMA0.3%

    36.37 39.93 46.24

    12 20% FA+SP+VMA0.4%

    30.13 34.17 39.75

    13 20% FA+SP+VMA0.5%

    29.56 32.80 38.22

    14 20% FA+SP+VMA0.6%

    27.13 31.99 37.12

    15 30% FA+SP 31.94 35.37 35.84

    16 30% FA+SP+VMA0.1%

    32.17 35.85 36.87

    17 30% FA+SP+VMA0.2%

    33.55 36.22 37.22

    18 30% FA+SP+VMA0.3%

    33.90 36.98 38.23

    19 30% FA+SP+VMA0.4%

    27.11 33.75 37.32

    20 30% FA+SP+VMA0.5%

    25.68 29.22 36.52

    21 30% FA+SP+VMA0.6%

    23.76 27.35 35.39

    Graph showing Variation of 28 days Cube Com-pressive Strength for Control Mix

    Graph showing Variation of 28 days Cube Com-pressive Strength for 20% Replacement of Fly ash

    Graph showing Variation of 28 days Cube Com-pressive Strength for 30% Replacement of Fly ash

    CONCLUSIONSON TEST RESULTS OF SCC

    1.Based on the present project work on influence of viscosity modifying admixtures on fresh and hard-ened properties of self compacting concrete with varying dosage of fly ash,Concrete mixes-study of compressive strength characteristics, the following conclusions are drawn.

    2.The use of appropriate dosage of super plasticizer and viscosity modifying agent is essential to main-tain the fresh properties of self-compacting con-crete.

    3.In this case, a VMA dosage of 0.3% is obtained as an optimum dosage by suitablyadjusting the dosage of admixtures.

    FRESH PROPERTIES:

    1.VMA has a substantial influence on fresh proper-ties of SCC. A small change in VMA makes a sub-stantial change in SCC properties i.e., flowing ability,passingability,stability,segregation resistance.

    2.In this investigation, as the VMA dosage was in-creasing from 0 to 0.6% the flowing ability and pass-ing ability of SCC decreased.

  • 129

    International Journal of Research and Innovation (IJRI)

    HARDENED PROPERTIES:

    1.The target mean strength has been attained in al-most all the mixes.2.With the increase in VMA content the compressive strength is varying i.e.,the strength increased from 0.1 to 0.3% of VMA dos-age and then decrease from 0.3 to 0.6%. hence the dosage of 0.3% VMA gives maximum strength.

    APPENDIX SCC MIX DESIGN

    GENERAL GUIDE LINES FOR DESIGN OF SCC MIXES

    Scc mixes contain large quantity of powder (mate-rial whose particle size is smaller than 0.125Mm) to maintain plastic yield of the properties of fresh con-crete. Further, it also requires super plasticizer to ensure sufficient fluidity for sufficient time without undergoing large slump loss. Viscosity modifying agents and other admixtures are also added to en-sure fully cohesive and stable mixes. To achieve flu-idity, cohesiveness and homogeneity, three different aspects were identified by okamura. They are :

    Reduction in coarse aggregate fraction in order to reduce the frequency of collision of friction between the particles to increase the fluidity of concrete. Increase in the paste content for further improve-ment in fluidity. Managing the viscosity of the scc to reduce the risk of blocking of concrete when it flows through congested reinforcement. The typical ranges of pro-portions and quantities are given by efnarc(2005) in order to obtain self-compactability which are given-below. Further modifications of trial mixes are nec-essary in the laboratory to meet strength and other performance requirements of the actual mixes. Water/powder ratio (by volume) : 0.80 To 1.10 Of total powder content Water :160 to 240 litres per cubic meter. Coarse aggregate content should be normally in the range of 28 to 35 per cent by volume of the scc mix. Generally, the mix has to be designed to ensure that the concrete is capable of maintaining its re-quired fresh properties inspite of variations in the quality of raw materials. Viscosity-modifying ad-mixtures are used for compensating the variations due to any fluctuations in the grading of fa and the moisture content in the aggregates.

    VARIOUS METHODS OF MIX DESIGN

    Even though there are no established scc mix de-sign procedures by bis, certain methods were sug-gested for arriving at these quantities by different organizations and researchers. Various methods available for obtaining the trial mixes are: 1. European practice and specifications 2. Mix design method proposed by gomes, ravindra-

    gettu et al 3. Sedran et al method 4. Rational mix design proposed by svrao et.Al. 5. Nan-su et al method 6. Method proposed by jagadishvengala7. The japanese method

    MIX DESIGN AND TRIAL MIX PROPORTIONS OF SELFCOMPACTING CONCRETE

    SCC mix with a compressive strength of 30 MPa with 85% control factor was aimed at. The initial design mix proportion is obtained by using Nan-Su et al(2001) method andrational mix design proposed by SV Rao et. al(2010). This mix proportion was fine-tuned by incorporating various guidelines and laboratory trials to obtain SCC mix which satisfies the fresh and hardened properties.

    MIX DESIGN

    1.Target strength Target mean strength= fck+t*s=30+1.65*5 =38.25Mpa

    Calculation of Fine and Coarse Aggregate Con-tents Fine and coarse aggregate quantities are calculated considering unit volumes of loose satu-rated surface dry fa and ca, packing factor (pf) and volume ratio of fine and total aggregate. Wca =pfx wcal (1-s/a) Wfa = pf x wfal (s/a) S/a = volume ratio of fine aggregate to total aggre-gate. It is generally taken between 50% to 57%Loose density ofca: 1455 kg/m3 Loose density of fa: 1635 kg/m3

    Rodded density of ca: 1670 kg/m3

    Rodded density of fa: 1710 kg/m3

    The term packing factor (pf) is defined as the ratio of mass of aggregate of tight packed state to that of loose packed state(lower pf value is preferred ) Pf (for coarse aggregate): 1670/1455 = 1.147~1.15 Pf (for fine aggregate): 1710/1635 = 1.0458~1.05 W cal -unit volume mass of loose saturated surface dry ca: 1455 (kg/m)W fal -unit volume mass of loose saturated surface dry fa: 1635 (kg/m)WCA = Content of CA in SCC, kg/m3 WCA =PFX Wcal (1-S/a) 54= 1.15 X 1455 (1-0.54) = 769.695g/m3 WFA = Content of FA in SCC, kg/m3 WFA = PF X Wfal X (S/a) = 1.05 X 1635 x 0.54 = 927.045kg/m3

    Calculation of Cement Content (C)

    (As per the curves given in the rational mix design procedure by SV Rao et al(2010) C = 10.24 + 9.535 x strength of concrete i.e, C = 10.24 +9.535 x 38.25 = 374.95 kg/m3

  • 130

    International Journal of Research and Innovation (IJRI)

    Calculation of Mixing Water Content Required by Cement

    W wc = (w/c) C W wc = Mixing water required by cement, kg/m3 W/c = 0.55= 0.55 X 374.95 = 206.2 liters

    Calculation of Filler

    (AS per the curves given in the rational mix design procedure) % Fly ash = 68.43 0.535 x grade of concrete = 68.43 0.535 X 38.25 = 47.96Fly ash = 374.95 X 47.96 / 64.51 = 278.79 Kg

    Calculation of Super plasticizer Dosage The dosage of super plasticizer can be obtained by experience or carrying marsh cone test on mortar. Super plasticizer dosage determined in the present case is 1.8% by weight of cement.

    Trial Mixes and Adjustment of Mix Proportion

    Trial mixes were carried out using the designed con-tents of different materials. Different trial mixes are tried in the laboratory to obtain an SCC mix, which satisfies the required fresh and hardened proper-ties. Finally small changes are made to the proportions of ingredients obtained by Nan Su et al method of mix design and based on the trail mixes, the final proportions of SCC mix are obtained for different filler materials and their combinations.

    Final mass of ingredients used in the present in-vestigations per 1 m3 of SCC are as follows:

    Mass of Cement = 330 kg Mass of filler (Fly Ash) = 150 kg Mass of water = 186 kg Mass of CA = 795.5 kg Mass of FA = 870.4 kg Super plasticizer dosage = 1.8% by weight of cement VMA dosage = 0.1 to 0.6% by weight of cement

    REFERENCES

    1.Hajime Okamura and Masahiro Ouchi ; Invited Paper on Self Compacting Concrete-Journal of Advanced Concrete Technol-ogy Vol.1, No.1, pp5-15, April 2003 Japan Concrete Institute. 32.

    2.Nan Su, Kung-Chung Hsu, His-Wen Chai A Simple Mix Design Method for Self-Compacting Concrete Journal of Cement and Concrete Research 31(2001) pp 1799-1807.

    3.Okamura H., et. al. Mix-Design for Self-Compacting Concrete, Concrete Library of JSCE, No.25, June 1995(ND), pp107-120.

    4.Ouchi M. and Okamura H. Effect of Superplasticizer on Self-Compactability of Fresh Concrete, Journal of the Transportation Research Board, 1997, pp37-40.

    5.Borsoi. A, Collepardi. M, Collepardi. S, Croce. E.N., Passuelo .A Influence of Viscosity Modifying Admixture on the Composition of SCCSupplementary volume of Eighth CANMET/ACI Interna-tional Conference on Superplasticizers and other Chemical Ad-

    mixtures in Concrete, October 29-November 1, 2006, Sorrento, Italy pp253-261.

    6.Collepardi. M Mechanical Properties of Self-Compacting and Flowing Concretes, Terence C. Holland Symposium on Ad-vances in Concrete Technology 2007, George C. Hoff, Editor. pp379384.

    7.Frances Yang Self Consolidating Concrete, CE 241: Con-crete Technology, Spring 2004 ; Report # 1, March 9, 2004. 23.

    8.Lachemi M and Hossain K. M. A. Self-Consolidating Concrete incorporating New Viscosity Modifying Admixtures Cement & Concrete Research 34(2004), pp185-193.

    9.The European Guidelines for SelfCompacting Concrete (Specification, Production and Use) May 2005.

    AUTHOR

    Shraddha, Research Scholar, Department Of Civil Engineering, Aurora Scientific Technological and Research Academy, Hyderabad India.

    M.V.Seshagiri rao, Professor,Department Of Civil Engineering,JNTU Hyderabad,Hyderabad, India

    K. MythiliAssociate professor ,Department Of Civil Engineering, Aurora Scientific Technological and Research Academy, Hyderabad India.

    Abstract