Hydraulic Reel Attachment Manual - Great Plains Ag · 2017-08-31 · 589-660M 08/31/2017 2...

Hydraulic Reel AttachmentManual

Manufacturing, Inc.www.greatplainsmfg.com

Read the operator’s manual entirely. When you see this symbol, thesubsequent instructions and warnings are serious - follow withoutexception. Your life and the lives of others depend on it!

Illustrations may show optional equipment not supplied with standard unit.

© Copyright 2017 Printed 2017-08-31 589-660M

ENORIGINAL INSTRUCTIONS

ii Turbo Max Great Plains Manufacturing, Inc.

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Great Plains Manufacturing, Inc. 1

Important Safety Information

Look for Safety SymbolThe SAFETY ALERT SYMBOL indicates there is apotential hazard to personal safety involved and extrasafety precaution must be taken. When you see thissymbol, be alert and carefully read the message thatfollows it. In addition to design and configuration ofequipment, hazard control and accident prevention aredependent upon the awareness, concern, prudence andproper training of personnel involved in the operation,transport, maintenance and storage of equipment.

Be Aware of Signal WordsSignal words designate a degree or level of hazardseriousness.DANGER indicates an imminently hazardous situationwhich, if not avoided, will result in death or serious injury.This signal word is limited to the most extreme situations,typically for machine components that, for functionalpurposes, cannot be guarded.WARNING indicates a potentially hazardous situationwhich, if not avoided, could result in death or seriousinjury, and includes hazards that are exposed whenguards are removed. It may also be used to alert againstunsafe practices.CAUTION indicates a potentially hazardous situationwhich, if not avoided, may result in minor or moderateinjury. It may also be used to alert against unsafepractices.

Use Adequate Lifting MeansThe frame sections and gangs of this machine are extremely heavy. If using multiple lifters, make sure each is rated for at least its share of the load.

Prepare for Emergencies Be prepared if a fire starts Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctor, ambulance, hospital

and fire department near phone.

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2 Hydraulic Reel Attachment Great Plains Manufacturing, Inc.

Be Familiar with Safety Decals Read and understand the “Safety Decals” section of the

Operators Manual. Read all instructions noted on the decals. Keep decals clean. Replace damaged, faded and illegible

decals.

Wear Protective Equipment Wear protective clothing and equipment. Wear clothing and equipment appropriate for the job.

Avoid loose-fitting clothing. Because prolonged exposure to loud noise can cause

hearing impairment or hearing loss, wear suitablehearing protection such as earmuffs or earplugs.

Because operating equipment safely requires your fullattention, avoid wearing entertainment headphones whileoperating machinery.

Avoid High Pressure FluidsEscaping fluid under pressure can penetrate the skin,causing serious injury. Avoid the hazard by relieving pressure before

disconnecting hydraulic lines. Use a piece of paper or cardboard, NOT BODY PARTS, to

check for suspected leaks. Wear protective gloves and safety glasses or goggles when

working with hydraulic systems. If an accident occurs, seek immediate medical assistance

from a physician familiar with this type of injury.

Use Safety Lights and DevicesSlow-moving tractors and towed implements can createa hazard when driven on public roads. They are difficultto see, especially at night. Use flashing warning lights and turn signals whenever

driving on public roads. Use lights and devices provided with implement.

Keep Riders Off MachineryRiders obstruct the operator’s view. Riders could bestruck by foreign objects or thrown from the machine. Never allow children to operate equipment. Keep all bystanders away from machine during operation.

Shutdown and Storage Lower implement, put tractor in park, turn off engine, and

remove the key. Secure Hydraulic Reel Attachment using blocks and

supports provided. Detach and store Hydraulic Reel Attachment in an area

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Great Plains Manufacturing, Inc. Important Safety Information 3

where children normally do not play.

Tire SafetyTire changing can be dangerous and should beperformed by trained personnel using correct tools andequipment. When inflating tires, use a clip-on chuck and extension

hose long enough for you to stand to one side–not in frontof or over tire assembly. Use a safety cage if available.

When removing and installing wheels, use wheel-handlingequipment adequate for weight involved.

Safety At All TimesThoroughly read and understand the instructions in thismanual before operation. Read all instructions noted onthe safety decals. Be familiar with all machine functions. Operate machinery from the driver’s seat only. Do not leave machine unattended with tractor engine

running. Do not stand between the tractor and machine during

hitching. Keep hands, feet and clothing away from power-driven

parts. Wear snug-fitting clothing to avoid entanglement with

moving parts. Watch out for wires, trees, etc., when folding and raising

machine. Make sure all persons are clear of working area.

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IntroductionThe Hydraulic Reel Attachment has been designed withcare and built by skilled workers using quality materials.Proper setup, maintenance, and safe operating practiceswill help the customer get years of satisfactory use fromthe machine.

Description of UnitThis is for the hydraulic reel attachment only. Thisattachment is used to further smooth, redistributeresidue, kill weeds, and break clods.

Tools Required• Basic Hand Tools• Torque Wrench• Fork Truck, Overhead Hoist or Loader

Pre-assembly Checklist Before assembling, read and understand “Important

Safety Information” in front part of this manual. Have at least two people on hand while assembling. Make sure area is level and free of obstructions

(preferably an open concrete area). Have all major components Have all fasteners and pins shipped with machine.

Unpacking BoxesNote:Position boxes in area that you can maneuver

components up to machine to assembly.1. Carefully remove banding from boxes.2. Carefully remove banding from brace bars and

finishing reels.3. Locate and identify all components before

assembling.

Further AssistanceGreat Plains Manufacturing, Inc. wants you to be

satisfied with your new Turbo Chisel Narrow. If for any reason you do not understand any part of this manual or

are otherwise dissatisfies with the product please contact:

Great Plains Service Department1525 E. North St.

PO Box 5060Salina, KS 67402-5060

Or go to www.greatplainsag.com and follow the contactinformation at the bottom of your screen for our servicedepartment.

Figure 1Hydraulic Reel Attachment

43922

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Hydraulic Reel Down Pressure KitFigure 2Note: The center cylinder has a 314” bore, on all the center locations, except on the 3500TM the center cylinders will

have a 3” bore. On models 1800-3000 the right hand cylinder has a 3” bore, and the left hand cylinder has a 234” bore. On the 3500 the wing cylinders will be the same and have a 234” bore. On the 4000 & 4800 the inside wings have a 3” bore and the outside wings have a 234” bore. These cylinders must be put in the correct place for the hydraulics to work correctly. Hydraulic hoses should be delivered attached and plumbed to the hydraulic cylinders and mounted on the cylinder mount bars.

Note: If your machine is already equipped with a reel attachment you will need to remove the existing reel attachment arms and the reels before beginning. Do not discard the hardware or disassemble the reel basket assemblies, they will be re-installed on your machine after the new hydraulic arms and hydraulics are properly assembled.

4. Mount the rear drag arm assemblies onto the proper section of the rear attachment frames using u-bolt , lock washer and hex nut .

5. Attach the hydraulic cylinder mount brackets to the rear attachment frame using u-bolt , lock washer and hex nut for models 1200 and 1500. Use bolts , lock washer and hex nut on models 1800 thur 4800 these bolt will only be used on the rear of the attachment frame and will also secure the drag arm mounts to the drag frame. Use u-bolt , lock washer and hex nut to attach the hydraulic cylinder bracket to the front of the drag frame.

6. Hook up the hydraulics as shown in Figure 1, the bottom bulkhead fitting the runs to the cylinder on each one of the brackets is plumbed to the base end of the cylinders, while the top fitting is plumbed to the rod end of the cyl-inder. The bottom bulkhead fitting on the center cylinder runs directly to the extend handle and is hooked to the tractor. The top bulkhead fitting on the cylinder needs to be plumbed to the bottom fitting on the right hand side cyl-inder. The top bulkhead fitting on the right hand cylinder runs over to the bottom bulkhead fitting on the left cylin-der. The top bulkhead fitting on the left cylinder runs directly to the retract handle and is hooked to the tractor.

7. If the reel arm assemblies are not already on the drag arms then they will need to be installed into the drag arm brackets and secured with bolt and lock nut. See Layout Section for dimensions and proper placement.

8. You may need to install the spring bolt assemblies , , ,& . Thread the bottom of the spring bolt thur the collar on the bottom end of the reel arm assemblies , and secure with a top lock nut , secure the top of the spring bolt to the drag arm mounting brackets with snap ring pin , flat washer and snap ring .

9. Attach the reel mounting tubes onto the reel arm assemblies using u-bolts , lock washers and hex nuts . The same mounting tubes and hardware that was previously installed on your implement will be used to rein-

stall it onto the new reel arms. Reels should come attached to the mounting tubes in the proper place.10. Mount the depth gauge bracket to the rear tube of the drag frame using , lock washer and hex nut . You

may need to install the depth gauge if it is not already attached to the bracket. Do not install the depth gauge link yet.

11. On the center drag arm assembly be sure that the depth gauge link attachment ear is on the right hand side of the center arm. This ear will be attached to the depth gauge link using hex bolt and top lock , this hardware will also be used to attach the link to the gauge.

12. Purge the hydraulics of air and check for leaks.Note: Please see layouts for dimensions and placement.

10 2622 23

5 26 2223 21 22 23

45 18 19

110 25 24

2 3 4 24 21 24

41 42 43

28 1 27 2322

12 12 18 19

14

15 16

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Hydraulic Reel Attachment

TP-69026

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dwgTP-69026 Image No.1 589-577H HYD REEL ARM 30 802-073C HHCS 1-8X4 GR52 589-578H HYD REEL SPRING BOLT 31 804-029C WASHER FLAT 1 SAE PLT3 804-024C WASHER FLAT 3/4 USS PLT 32 575-988H 3 1/2' HD REEL Models 1800, 40004 807-224C SPRG COM 1.47ODX.31WX11 3/8 BL 32 575-987H 7' HD REEL Models 1200, 24005 589-576H HDY REEL CYL BRACKET Models 1800-4800 32 575-989H 5' HD REEL Models 1500, 1800, 2400, 3000, 4000, 48005 589-610H CYL MOUNT PLATE Models 1200 &1500 32 575-990H 6' HD REEL Models 1200, 1500, 2400, 3000, 3500, 40006 805-396C PIN CLVS 1.0X3.13 USBL 33 803-031C NUT HEX 1-8 PLT7 805-058C PIN COTTER 3/16 X 2 34 804-027C WASHER LOCK SPRING 1 PLT8 804-192C WASHER MACH 1.5X1.00X.075 35 803-342C NUT HEX TOP LOCK 1/2-13 PLT9 890-005C BUSHING CYL 1 1/4 X 1 X 1 36 804-016C WASHER FLAT 1/2 SAE PLT

10 589-575H 1800 DRAG ARM CENTER Models 1800 37 575-332D REEL BRG SPACER10 589-581H 18/40-OUT DRAG ARM LHW Models 1800, 4000 38 822-293C BEARING FLG 1 1/2ID 5 IN SQ10 589-582H 18/40-OUT DRAG ARM RHW Models 1800, 4000 39 802-106C RHSNB 1/2-13X1 1/2 GR510 589-583H 24/30 DRAG ARM CENTER Models 2400, 3000 40 802-060C HHCS 5/8-11X4 GR510 589-584H 24/40-IN/48-OUT DRAG ARM RHW Models 2400, 4000, 4800 41 805-508C PIN 3/4 X 2-1/8 - SNAP RING10 589-585H 24/40-IN/48-OUT DRAG ARM LHW Models 2400, 4000, 4800 42 804-099C WASHER 1 1/4 X 3/4 X 18 GA PLT10 589-586H 30/48-IN DRAG ARM RHW Models 3000, 4800 43 800-380C SNAP RING EXT 3/4" .042T10 589-587H 30/48-IN DRAG ARM LHW Models 3000, 4800 44 850-283C CYL REP 2.75X6X1.25 ROF TIE Models 1800 - 480010 589-588H 35/40/48 DRAG ARM CENTER Models 3500, 4000 44 850-284C CYL REP 3.00X6X1.25 ROD TIE Models 1200 - 300010 589-589H 3500DRAG ARM WING Models 3500 44 850-285C CYL REP 3.25X6X1.25 ROD TIE Models 1800 - 4800 10 589-609H 1500TM DRAG ARM Models 1500 45 806-103C U-BOLT 1/2-13X1 17/32 X 2 3/4 Models 1800 - 480010 589-615H 1200 TM DRAG ARM Models 1200 11 586-404H CENTER DRAG FRAME 1500 Models 150011 586-405H CENTER DRAG FRAME 1200 Models 120011 586-623H 4800TM INSIDE WING DRAG FRAME Models 480011 586-623H 4800TM OUTSIDE WING DRAG FRAME Models 480011 589-387H CENTER DRAG FRAME Models 2400, 300011 589-388H WING DRAG FRAME 3000TM Models 300011 589-389H WING DRAG FRAME 2400TM Models 240011 589-425H CENTER DRAG FRAME Models 180011 589-441H 35-40 CTR DRAG FRAME Models 3500, 4000, & 480011 589-442H 35 WING DRAG FRAME Models 350011 589-446H 40 WING DRAG FRAME Models 400012 586-299H ANGLE GAUGE BRACKET13 589-579H ANGLE GAUGE14 589-580S ADJUSTABLE LINK - 5.75"15 802-079C HHCS 3/8-16X1 1/4 GR516 803-123C NUT HEX TOP LOCK 3/8-16 PLT17 806-066C U-BOLT 1/2-13 X 3 1/32 X 418 804-015C WASHER LOCK SPRING 1/2 PLT19 803-020C NUT HEX 1/2-13 PLT20 858-902C DECAL - HYD REEL GAUGE21 802-100C HHCS 5/8-11X4 1/2 GR522 803-021C NUT HEX 5/8-11 PLT23 804-022C WASHER LOCK SPRING 5/8 PLT24 803-367C NUT HEX TOP LOCK 3/4-10 PLT25 802-192C HHCS 3/4-10X4 1/2 GR526 806-183C U-BOLT 5/8-11X3 1/32X4 1/2 SPT27 806-182C U-BOLT 5/8-11X2 17/32X3 1/228 575-092D PART - 5' REEL Models 1500, 400028 575-093D PART - 6' REEL Models 1200, 1500 3500, 4000, 480028 575-095D PART - 7' REEL Models 1200, 2400, 400028 575-096D PART - 9' REEL Models 180028 575-097D PART - 10' REEL Models 3000, 480028 575-098D PART - 11' REEL Models 3000, 350028 575-224D PART - 8' REEL Models 4000, 480029 589-219C REEL MOUNTING BRACKET

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1200 - 1500TM Hydraulics for Reel Attachment

TP-69036

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dwgTP-69036 Image No.1 811-917C HG HANDLE - YELLOW EXT2 811-918C HG HANDLE - YELLOW RET3 811-919C AD 3/4MORB 3/4FORB (HG)4 548-004S HG PAIR - YELLOW MORB-FORB Includes items 1-35 811-394C CP 3/4FORB MALE QD POPPET TYPE6 841-988C AD 3/4MJIC BLKHD WITH LN7 811-063C EL 3/4MJIC 3/4MORB8 841-137C HH3/8R2 324 3/4MORB 3/4FJIC Models 1200 & 1500 Routes all the way to the tractor.9 811-128C HH3/8R2 025 3/4FJIC Models All

10 811-640C HH3/8R2 016 3/4FJIC Models All11 850-284C CYL REP 3.00X6X1.25 ROD TIE

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1800 - 3000TM Hydraulics for Reel AttachmentTP-69025

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dwgTP-69025 Image No.1 811-917C HG HANDLE - YELLOW EXT2 811-918C HG HANDLE - YELLOW RET3 811-919C AD 3/4MORB 3/4FORB (HG)4 548-004S HG PAIR - YELLOW MORB-FORB Includes items 1-35 811-394C CP 3/4FORB MALE QD POPPET TYPE6 811-735C HH3/8R2 185 3/4MORB 3/4FJIC Routes from the tractor to the Bulkhead fitting plate on

the front of the center Brace Bar7 841-988C AD 3/4MJIC BLKHD WITH LN Installs in the Bulkhead Plate on the Center Brace Bar8 841-015C HH3/8R2 165 3/4FJIC Models All9 811-128C HH3/8R2 025 3/4FJIC Models All

10 811-640C HH3/8R2 016 3/4FJIC Models All11 811-063C EL 3/4MJIC 3/4MORB12 841-993C EL 3/4MJIC BLKHD W/ LN13 811-937C HH3/8R2 201 3/4FJIC Models 180013 811-945C HH3/8R2 217 3/4FJIC Models 240013 811-311C HH3/8R2 242 3/4FJIC Models 300014 811-988C HH3/8R2 089 3/4FJIC Models 180014 841-003C HH3/8R2 105 3/4FJIC Models 240014 811-851C HH3/8R2 126 3/4FJIC Models 300015 841-195C HH3/8R2 170 3/4FJIC Models 180015 811-310C HH3/8R2 198 3/4FJIC Models 240015 811-912C HH3/8R2 249 3/4FJIC Models 300016 850-285C CYL REP 3.25X6X1.25 ROD TIE Center Section17 850-284C CYL REP 3.00X6X1.25 ROD TIE Right Section18 850-283C CYL REP 2.75X6X1.12 ROD TIE Left Section19 811-040C EL 45 3/4MJIC 3/4FJIC

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3500TM Hydraulics for Reel AttachmentTP-69048

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3500TM Hydraulics for Reel Attachment

dwgTP-69048 Image No.1 811-917C HG HANDLE - YELLOW EXT2 811-918C HG HANDLE - YELLOW RET3 811-919C AD 3/4MORB 3/4FORB (HG)4 548-004S HG PAIR - YELLOW MORB-FORB Includes items 1-35 811-394C CP 3/4FORB MALE QD POPPET TYPE6 811-735C HH3/8R2 185 3/4MORB 3/4FJIC Routes from the tractor to the Bulkhead fitting plate

on the front of the center Brace Bar7 841-988C AD 3/4MJIC BLKHD WITH LN Installs in the Bulkhead Plate on the Center Brace Bar8 811-661C HH3/8R2 168 3/4FJIC9 811-078C T 3/4MJIC Will not be installed in the bulkhead fitting plate

10 841-521C TE 3/4MJIC RUN BLKH W/ LN11 811-063C EL 3/4MJIC 3/4MORB12 811-128C HH3/8R2 025 3/4FJIC13 811-640C HH3/8R2 016 3/4FJIC14 811-939C HH3/8R2 039 3/4FJIC From Base to Base on Center Cylinders15 811-953C HH3/8R2 129 3/4FJIC16 841-015C HH3/8R2 165 3/4FJIC17 841-993C EL 3/4MJIC BLKHD W/ LN18 850-284C CYL REP 3.00X6X1.25 ROD TIE Center 19 850-283C CYL REP 2.75X6X1.12 ROD TIE Wings20 811-040C EL 45 3/4MJIC 3/4FJIC

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4000 - 4800TM Hydraulics for Reel AttachmentTP-69037

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dwgTP-69037 Image No.1 811-917C HG HANDLE - YELLOW EXT2 811-918C HG HANDLE - YELLOW RET3 811-919C AD 3/4MORB 3/4FORB (HG)4 548-004S HG PAIR - YELLOW MORB-FORB Includes items 1-35 811-394C CP 3/4FORB MALE QD POPPET TYPE6 811-735C HH3/8R2 185 3/4MORB 3/4FJIC Routes from the tractor to the Bulkhead fitting plate

on the front of the center Brace Bar7 841-988C AD 3/4MJIC BLKHD WITH LN Installs in the Bulkhead Plate on the Center Brace Bar8 811-237C HH3/8R2 174 3/4FJIC Models All9 811-078C TE 3/4MJIC Will not be installed in the bulkhead fitting plate

10 841-521C TE 3/4MJIC RUN BLKH W/ LN11 811-063C EL 3/4MJIC 3/4MORB12 811-128C HH3/8R2 025 3/4FJIC Models All13 811-640C HH3/8R2 016 3/4FJIC Models All14 811-939C HH3/8R2 039 3/4FJIC Models All From Base to Base on Center Cylinders15 861-033C HH3/8R2 096 3/4FJIC Models 400015 811-905C HH3/8R2 118 3/4FJIC Models 480016 841-012C HH3/8R2 106 3/4FJIC Models 400016 841-003C HH3/8R2 105 3/4FJIC Models 480017 811-937C HH3/8R2 201 3/4FJIC Models 400017 811-235C HH3/8R2 222 3/4FJIC Models 480018 841-384C HH3/8R2 236 3/4FJIC Models 400018 851-642C HH3/8R2 256 3/4FJIC Models 480019 841-993C EL 3/4MJIC BLKHD W/ LN20 850-285C CYL REP 3.25X6X1.25 ROD TIE Center Section21 850-284C CYL REP 3.00X6X1.25 ROD TIE Insdie Wings22 850-283C CYL REP 2.75X6X1.12 ROD TIE Outside Wings23 811-040C EL 45 3/4MJIC 3/4FJIC

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1200TM Hydraulic Reel LayoutTP-69039

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2400TM Hydraulic Reel Layout

TP-69050

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TP-69046

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TP-69047

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TP-69041

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TP-69043

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TP-69045

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Great Plains, Mfg.1525 E. North St.P.O. Box 5060Salina, KS 67402

Hydraulic Reel Attachment ManualImportant Safety InformationIntroductionDescription of UnitTools RequiredPre-assembly ChecklistUnpacking BoxesFurther AssistanceHydraulic Reel Down Pressure Kit

Hydraulic Reel Attachment1200 - 1500TM Hydraulics for Reel Attachment1200 - 1500TM Hydraulics for Reel Attachment1800 - 3000TM Hydraulics for Reel Attachment1800 - 3000TM Hydraulics for Reel Attachment3500TM Hydraulics for Reel Attachment3500TM Hydraulics for Reel Attachment4000 - 4800TM Hydraulics for Reel Attachment4000 - 4800TM Hydraulics for Reel Attachment1200TM Hydraulic Reel Layout1500TM Hydraulic Reel Layout1800TM Hydraulic Reel Layout2400TM Hydraulic Reel Layout2400TM Hydraulic Reel Layout3000TM Hydraulic Reel Layout3000TM Hydraulic Reel Layout3500TM Hydraulic Reel Layout3500TM Hydraulic Reel Layout4000TM Hydraulic Reel Layout4000TM Hydraulic Reel Layout4800TM Hydraulic Reel Layout4800TM Hydraulic Reel Layout

Hydraulic Reel Attachment Manual - Great Plains Ag · 2017-08-31 · 589-660M 08/31/2017 2...

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