Hybrid en Lq

8/3/2019 Hybrid en Lq

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HyBRidSeparation

Centrifugation & Cross-

Flow Filtration

Westala SeparatorFoo Tec

Mechanical Separationdivision


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Based on a wide range of experience, Westfalia

Separator is enhancing and improving its range of

services with the technology of cross-ow ltration

with ceramic elements. The following are examples

of characteristic features in this respect:

Separation of substances through a mechanical

barrier (dynamic filtration with ceramic

elements) Wide range of applications in ultra- and micro-

filtration Ultrafiltration through pore sizes of 1 to 1400

nanometer

Definable pore structure and channel diameter Wide range of membranes and element

geometries Maximum mechanical and chemical stability

with minimum flow resistance Resistant to lyes, acids and solvents Renewable filter elements

Long Life cycle of installations High availability

Cross-Flow Filtration


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With more than 2500 process engineering applica-tions, Westfalia Separator is the technology leader

in the eld of centrifugal separation technology. The

following are examples of characteristic features of

this key technology:

Solids separation by means of centrifugal force

in separators and decanters

Clarification of suspensions

Separation of liquid mixtures and simultaneous

solids removal

Extraction of constituents

Concentration and dewatering of solids Process integration as our core competence

Process with gentle product treatment High separating efficiency

High clarification efficiency for particles

> 0.5 m High throughput capacity up to 500,000 l / h High yield of raw materials used

High availability of separating capacities

High cost-effectiveness of centrifugal sepa-

rating technologies over the entire service life

Centrifugation


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New Push for Sustainable

Growth

Can modern separating technology further enhancethe quality and thus the value for instance of dairy

products, beers, wines, fruit juices or vegetable oils?

Can it combine quality improvements with higher

yields of raw materials which are used and produc-

tion which makes efcient use of resources, and thus

full the urgent demand for sustainability?

Westfalia Separator Food Tec is generating a strong

impact in this respect with a process engineering

innovation: HyBRID Separation centrifugation and

cross-ow ltration combines the specic advan-

tages of centrifugation and dynamic ltration with

ceramic elements. It thus exceeds the performance andapplication limits of both processes, achieving an en-

hanced solution.

With this new development, users not only achieve

maximum dynamic process management with simul-

taneous maximum separating performances right

down to the nano range. As a single-source solution

of Westfalia Separator Food Tec, HyBRID separation

also stands for extremely simple process integration,

harmonised interfaces and high availability. This is

because it is a part of our value proposition: absolute

separation!


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HyBRid Separation the New

Optimum in the Field of Separation

Technology

The separating efciency and the broad range ofapplications of the centrifuge, the precisely denable

separation characteristics of the ceramic membrane

HyBRID Separation from Westfalia Separator Food

Tec ensures that the best aspects of these two sepa-

rating technologies can be utilised in a single process

line.

The added value achieved by the users as a result of

using HyBRID Separation is generated not only by

merely putting together or sequencing two sepa-

rating processes. Higher product quality, minimising

operating costs and environmental compatibility, are

based on the application-specic combination of cen-trifugal and membrane technology. It is customised

in detail to meet the needs of production and local

application conditions.

HyBrid

s mae-to-measure an fne tunng

In line with a customer-specic solution, HyBRID Sepa-

ration combines the separating optimum of centri-

fuge and cross-ow ltration. Users benet from the

extremely ne combination of economic and technical

parameters, and also from simultaneous harmonisation

of interfaces. In this way, modular components, meas-

uring, control and regulating systems as well as the in-

stallation layout are combined to produce the optimum

solution in each case including pro-active services.

Tailor-made solutions provided from a single source:

this means that no two process lines are identical. How-ever, in each individual application, HyBRID Separation

represents the excellence of the technology leader in

the eld of centrifugation and cross-ow ltration.

HyBRid


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HyBRid Separation Strengthens

Competitiveness

e.g. n preparng clear wnes

In winemaking operations, vintners and winemak-

ing experts use HyBRID Separation to achieve excel-

lent results in the phases of juicing, ne clarication

and polishing without using kieselguhr which poses a

strain on the environment. Decanters, separators and

ceramic elements which are designed and intercon-

nected specically for processing red wine, white wine

and ros also ensure considerably more yield from the

grapes.

e.g. n the proucton o clear juces

In the eld of fruit juice production, HyBRID Separa-

tion enables clear juices to be made with premium

quality with simultaneous high cost-effectiveness of

the investment and production. In the HyBRID Separa-

tion process, a relatively small and thus cost-effective

separator is responsible for ne clarication, and thus

reduces the load on the ceramic membrane modules.

A downstream decanter uses the membrane reten-

tate to recover a signicant additional quantity of

juice, and thus simultaneously reduces the disposal

costs.

e.g. in beer fltration

In beer production, cross-ow ltration signicantly

boosts productivity. Due to the precise adjustment of

the separator and the lter, breweries are able to signif-

icantly reduce their costs for storage and buffer tanks

as well as energy and disposal costs, etc. At the same

time, they produce in a manner which is extremely

gentle for the product without using kieselguhr.

e.g. or proucng bo uels

In biofuel production, HyBRID Separation dramati-cally boosts productivity and performance. The skilful

combination of decanters and ceramic elements en-

sures optimum cleaning of the cold pressed rapeseed

oil. The gures which are attained are considerably

lower than the limits specied in the draft standard

DIN V 51605 without using expensive and labour-

intensive lter aids. HyBRID Separation ensures a top-

quality product for local cold pressing of rapeseed.


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Innovation Partnership Ensures a

Good Start

The following is applicable for the production of newproducts or the improvement of existing products

and also for new and more efcient utilisation of

input raw materials, energy, water and areas:

HyBRID separation centrifugation and cross-ow

ltration is an investment which is based on sound

foundations right from the very beginning for users

looking for sustainable growth.

Based on the experience gained with more than 2500

different separating processes, Westfalia Separator

Food Tec provides customised work together with

the user at the stages of project planning, nancing

and service planning of HyBRID Separation.

As a result of this innovation partnership, xed cost

traps such as the inefcient use of valuable sub-

stances and resources are identied and eliminated

at an early stage. On the other hand, alternative

nancing arrangements such as purchase, leasing or

rents ensure a start in accordance with the custom-

ers specic requirements. A differentiated range of

services within the framework of Westfalia Separator

CapitalCare complements the innovation partnership

because: optimisation starts at an early stage and

does not end when HyBRID Separation is commis-sioned.

investments protecte by Westala SeparatorCaptalCae

The availability of constantly high performance and

cost-effectiveness throughout the entire service life of

HyBRID Separation is guaranteed by way of pro-active

services which are pooled under the brand Westfalia

Separator CapitalCare. This comprises traditional

services such as inspection, maintenance, original

spare parts and repair as well as solutions which avoid

risk, e.g. online and ofine monitoring and parallel

optimising of installations according to state-of-the-art

separation technology including problem-oriented

analysis and competent advice.


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Beverage Technology

Dairy Technology

Oils and Fats Processing

Chemicals, Pharmaceuticalsand Biotechnology

Oils and Fats Recovery

Starch Technology and

Industrial Biotechnology

Marine

Energy

Oilfield

Industry

Environmental Technology

Engineering

Second Hand Machinery

Cross-Flow Filtration

with Ceramic Elements

Service

The information contained in this brochure merely

serves as a non-binding description of our products

and is without guarantee.

Binding information, in particular relating to capacitydata and suitability for specific applications, can

only be provided within the framework of concrete

inquiries.

Printed on chlorine-free bleached paper

9997-1304-000/0307 EN

Printed in Germany

Subject to modification

Westfalia Separator

Food Tec GmbH

Werner-Habig-Strae 1

59302 Oelde (Germany)

Phone +49 2522 77-0

Fax +49 2522 77-2089

[email protected]

www.westfalia-separator.com

Take the Best Separate the Rest

A company o GEA Group

Westala SeparatorFoo Tec

Hybrid en Lq

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