HUNTRACO ZRT. - Specalog...PM201 Cold Planer Operating Weight with conical rotor 39 165 kg 86,360 lb...

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PM201 Cold Planer Operating Weight with conical rotor 39 165 kg 86,360 lb with breakaway rotor 38 145 kg 84,105 lb with weld-on rotor 38 050 kg 83,905 lb Cat ® C18 Engine with ACERT ® Technology Gross Power 485 kW 650 hp Rotor Width 2100 mm 83" Rotor Depth (maximum) 305 mm 12"

Transcript of HUNTRACO ZRT. - Specalog...PM201 Cold Planer Operating Weight with conical rotor 39 165 kg 86,360 lb...

Page 1: HUNTRACO ZRT. - Specalog...PM201 Cold Planer Operating Weight with conical rotor 39 165 kg 86,360 lb with breakaway rotor 38 145 kg 84,105 lb with weld-on rotor 38 050 kg 83,905 lb

PM201Cold Planer

Operating Weightwith conical rotor 39 165 kg 86,360 lbwith breakaway rotor 38 145 kg 84,105 lbwith weld-on rotor 38 050 kg 83,905 lb

Cat® C18 Engine with ACERT® TechnologyGross Power 485 kW 650 hp

Rotor Width 2100 mm 83"Rotor Depth (maximum) 305 mm 12"

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PM201 Cold PlanerThe new PM201 combines enhanced production capabilities, optimized performance andsimplified service to complete tough milling applications with productive results.

C18 Engine with ACERT® TechnologyACERT® Technology works at the pointof combustion to optimize engineperformance and provide low exhaustemissions. The C18 engine withACERT® Technology provides cleanburning power.Page 4

Rotor DriveA Caterpillar® wet clutch withautomatic belt tension adjustmentdelivers efficient and reliable power tothe pavement. The rotor drive consistsof field-proven Cat® D8 Track-typeTractor components for Caterpillarmachine commonality and long service life.Page 5

Propel SystemPropel pump provides balanced flow todual displacement drive motors on eachtrack. Provides superior tractive efforton all surfaces. Load sensing systemcontrolled by the ECM, matches propelspeed to load on engine for maximumproduction.Page 5

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ManeuverabilityFour steering modes: front, rear, craband coordinated enable the operator tohave complete control of the machineposition in tight milling applications.The four-track drive providesproductive operation. Page 9

Operator’s StationErgonomic design emphasizes comfort,visibility and easy operation. Left andright side machine controls are groupedand conveniently located to enhanceoperator visibility, productivity andreduce fatigue. Page 8

Front Loading ConveyorThe PM201 features a front loadingconveyor for greater productivity. Theconveyor swings 45 degrees to the leftor right to meet your job requirements.Conveyor functions can be controlledfrom the operator’s station or at groundlevel. Conveyor features a boostfunction to cast material farther forloading long haul trucks.Page 7

ServiceabilityThe power-assisted engine hood openswide and provides exceptional walk-inaccess to the engine, hydraulic pumpsand daily service points. Hydraulicrotor service door provides convenientaccess to the rotor for easy cutting toolremoval and replacement. Water spraynozzles are easily removed forinspection and replacement without theneed for tools.Page 10

Rotor OptionsWith a choice of three rotor options, thePM201 can be configured for differentapplications and productionrequirements. Page 6

Automatic Grade and Slope ControlsThe optional grade and slope systemprovides precise control of the machineto a preset cutting depth and crossslope. Remote mounted control boxesallow simple operation from either theoperator’s station or ground level.Page 9

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C18 Engine with ACERT® TechnologyA combination of innovations working at the point of combustion, ACERT® Technologyoptimizes engine performance while meeting U.S. EPA Tier 3 and European EU Stage IIIaemission regulations for off-road applications.

Optimum Power The C18 engine performs at a full-ratedgross power of 485 kW (650 hp) at 2100 rpm. The combination of largedisplacement and high torque allow the PM201 to achieve maximumproduction. Engine power curve isoptimized for milling applicationsproviding optimum power whilekeeping the engine operating at peakefficiency.

Mechanically-Actuated ElectronicallyControlled Unit Injection (MEUI)The MEUI fuel system is a uniquesystem that combines the technicaladvancement of an electronic controlsystem with the simplicity of directmechanically controlled unit fuelinjection. The MEUI system excels inits ability to control injection pressureover the entire engine operating speedrange. These features allow the C18 tohave complete control over injectiontiming, duration and pressure.

Precise Multiple Injection Fuel DeliveryCombustion chamber temperatures arelowered by precisely shaping thecombustion cycle generating feweremissions and optimizing fuelcombustion; translating into more work output for your fuel cost.

C18 Cylinder BlockThe cylinder block is a one-piece, grey iron block that features generousribbing for stiffness and heavy bearingbulkheads for rigidity and strength asthe crankshaft turns. This new designsupports the engine’s highercompression ratios and increases itspower density. The incorporation ofstraight-thread, o-ring connection pointsreduces the loss of engine oil and fluids.

High Cylinder PressuresHigh cylinder pressures combined withtightly controlled tolerances promoteextremely efficient fuel burn, less blowby and lower emissions.

Service, Maintenance and RepairEasier service, maintenance and repair is accomplished by monitoring keyfunctions and logging critical indicators.Advanced electronic diagnosticcapabilities are possible using CatElectronic Technician.

Turbocharged and Air-to-AirAftercooling (ATAAC)High horsepower with increasedresponse time is assured while keepingexhaust temperatures low for longhours of continuous operation.

Air-to-Air AftercoolingAir-to-air aftercooling keeps air intaketemperatures down and in concert withthe tight tolerance combustion chambercomponents, maximizes fuel efficiencyand minimizes emissions. Newturbocharger, unique cross-flow headdesign, single front driven overheadcam and a more efficient intakemanifold generate significantimprovements in air flow, maximizingefficiency and reduced emissions.

ADEM™ A4 Electronic Control ModuleThe module manages fuel delivery,valve timing and airflow to get the mostperformance per liter (gallon) of fuelused. The control module providesflexible fuel mapping, allowing theengine to respond quickly to varyingapplication needs. It keeps track ofengine and machine conditions whilekeeping the engine operating at peakefficiency.

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Rotor DriveCaterpillar® wet clutch delivers maximum available horsepower to each ground engagingtool while providing long service life and reliability.

Caterpillar® wet clutch is the mostefficient and reliable system of applyingrotor power to the pavement. The rotorclutch system has a separate oil sump,pump, filter, clutch control valve andoil cooler to provide continuous coolingand lubrication.

Upper and lower sheave bearings arecontinuously lubricated with oil fromthe rotor drive clutch sump to providelong life and reduced maintenance.

Caterpillar drum drive gear reducerprovides reliability and long servicelife. An input shear shaft is provided to protect the rotor and final drive fromoverload conditions. Rotor mandrel isliquid-filled to dissipate heat and coolsgear reducer.

Molded eleven-rib high tensile beltprovides long service life.

Automatic belt tension adjustmentprevents slipping and reducesmaintenance.

1 Upper Sheave2 Tension Cylinder3 Input Shear Shaft4 Lower Sheave5 Molded Drive Belt

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Propel SystemHydrostatic drive with hydraulic flow provided by a variable displacement piston-typepump. Drive motors on each track provides balanced tractive effort.

Propel pump provides balanced flow tothe dual displacement drive motors oneach track. Provides superior tractiveeffort on all surfaces.

Load sensing system controlled by theECM, matches propel speed to load onengine for maximum production.

Two speed ranges allow the machine to operate at either maximum torque topropel the machine through thetoughest materials or a greater speed for moving around the job site.

Infinitely variable machine speedsdetermined by the propel lever.

Positive traction control provides equalhydraulic oil flow to each drive motorto increase tractive effort in hard cuttingapplications.

Polyurethane track pads provide longservice life and positive traction on allpavement surfaces.

1 Two Speed Drive Motor 2 Polyurethane Track Pads3 Planetary w/Secondary Brake4 Heavy-duty Cat Rollers5 Track Frame Stops

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2345

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Rotor SelectionChoice of three rotor designs for different applications and production requirements. Tools are mounted in drive-in, knock-out holders for quick and easy replacement.

Breakaway Tool Holder Rotor170 point-attack carbide-tipped tools are mountedin drive-in, knock-out tool holders and arranged ina triple-wrap configuration for maximum breakoutforce.

Bolt-on breakaway design tool holders allow forfast replacement without welding.

Triple-wrap design provides optimum tool impactspacing for high production.

Segmented flighting is designed to help protectbase blocks and effectively move milled materialonto collecting conveyor.

Triple-tree tool placement on rotor ends providesoptimum tool spacing to clean up loose material andreduces wear on drum when maneuvering in the cut.

Conical Tool Holder Rotor190 point-attack carbide-tipped tools are mountedin durable three-piece, patented quick release toolholders and arranged in a triple-wrapconfiguration for maximum breakout force.

Quick release conical tool holder features atapered fit maintaining tightness in holder base.

Large replaceable carbide-faced loading paddleseffectively moves milled material onto collectingconveyor resulting in higher production and lesswear on inside of rotor chamber and cutting tools.

Triple-tree tool placement on rotor ends providesoptimum tool spacing to clean up loose material andreduces wear on drum when maneuvering in the cut.

Weld-on Tool Holder Rotor147 point-attack carbide-tipped tools are mountedin drive-in, knock-out tool holders and arranged ina triple-wrap configuration for maximum breakoutforce.

Triple-wrap design provides optimum tool impactspacing allows higher working speeds and highproduction.

One-piece flighting has a thickness of 51 mm (2")to provide optimum material movement ontocollecting conveyor and minimum wear.

Large loading paddles welded to the drum helpsmove material onto the collecting conveyor.

Triple-tree tool placement.

Weld-on tool holder.

Quick release three-piece tool holder.

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Primary Collecting ConveyorA large discharge opening and wide collecting conveyor belt clears out the cutter box fastfor increased production. Water spray system provides lubrication and controls dust.

Large discharge opening clears out thecutter box fast for increased production.

1020 mm (40") wide collecting conveyoris driven by two high torque hydraulicmotors provides maximum efficiency.

Seamless belt features 25 mm (1") high cleats to clear out the cutter boxeffectively and provides better controlof fine particles.

Standard water spray lubricates andcontrols dust on collecting belt. Waterspray nozzles are easily removed forinspection and replacement without theneed for tools.

The optional hydraulically operatedfront door provides an adjustable downpressure to prevent slabbing of the roadsurface resulting in optimum sizing andgradation.

Anti-kickback device automaticallydeactivates the rotor drive and propelsystems if a kickback is detected.

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Front Loading ConveyorHigh capacity and versatility adds to productivity. Momentary boost function increasesmaterial handling to load long tractor trailers from the rear.

915 mm (36") wide upper conveyorwith hydraulically controlled heightadjustment and two cylinders for a 45degree swing to the left and right.

Seamless belt features 25 mm (1") high cleats, offers long service life andprovides better control of fine particles.

Variable belt speed controls upper beltloading to match milled material typeand amount.

Conveyor boost function increasesmaterial handling to load long tractortrailers from the rear.

Conveyor raise, lower and swingcontrolled from the operator’s stationand at two ground level control stations.

1 Water Spray Nozzles2 Seamless Belt3 Anti-Slab Device4 Anti-Kickback Device5 Hydraulic Front Door

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Electronic Control ModuleReliable Caterpillar® technology that makes machine operation simple and self-diagnosticssimplifies troubleshooting.

Reliable Caterpillar® technologyachieves maximum productivity andsimplifies troubleshooting.

Electronic Control Module (ECM)receives input signals from sensors inthe engine, propel, steering and rotordrive systems which monitor currentoperating conditions.

Self-diagnostics provides informationfor troubleshooting and alerts theoperator of potential system problems.

Automatic load control adjusts propelspeed so that engine speed ismaintained at no less than 1900 rpm.Machine always works at peakefficiency for maximum production.

Steering control provides four steeringmodes for maneuvering in tightquarters: front steer only, crab steer,coordinated steer and rear steer only.

Operator’s StationDesigned for efficiency, productivity and simple operation from either side of the console.Easy to reach controls minimize operator fatigue.

Dual operating controls includingsteering wheels, propel levers, upperconveyor, machine elevation and reartrack steering functions.

Computerized Monitoring System (CMS)constantly monitors system pressuresand engine condition with six modes ofoperation. Alerts the operator if aproblem does occur with three levels of warning.

Clear control and instrumentationlayout designed for ease of use. Allgauges and displays are easily visible indirect sunlight or low light conditions.

Isolated platform with four heavy-dutyrubber mounts to reduce machinevibration transmitted to the operator.

Low sound levels help the operator andground crew communicate effectively.

Warning horns and shut down buttonslocated on the operator’s station and atfive ground level control stations.

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Contact or non-contact grade sensorscan be positioned on each side are easyto position and provides a consistentaccuracy to ± 3 mm (1/8"). Cross slopesensor adds to system versatility.

Contacting wire rope grade sensormeasures side plate movement thatenables the entire length of the sideplate to become an averaging device forextremely accurate grade matching.

Remote mounted control boxes allowmanual or automatic operation fromeither the operator’s station or at groundlevel. Constant read-out for rotor depthand cross slope are easily visible indirect sunlight or low light conditions.

Sonic Averaging System features threenon-contacting grade sensors or acombination of one contacting and twonon-contacting sensors that mount onthe side of the machine. Enables theentire length of the machine to becomean averaging device.

Automatic Grade and Slope ControlThe optional contacting or non-contacting grade controls provide precise control of themachine to a preset cutting depth. System can be configured to control grade or cross slope.

Steering control provides four steeringmodes for maneuvering in tightquarters: front steer only, crab steer,coordinated steer and rear steer only.

Standard reinforced polyurethane trackpads provides good traction, addedstability and improved durabilityagainst track pad separation.

Visibility to the cutter box side platesis exceptional. Excellent visibilityincreases productivity and allows theoperator to precisely place the rotoragainst gutter pans or when workingnear obstructions.

Dual propel levers provide infinitelyvariable machine speeds for movingaround the job site quickly.

ManeuverabilityFour steering modes provide excellent handling for precise control and production.

Non-contacting grade sensor.

Contacting grade sensor.

Remote mounted control boxes.

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Reliability and ServiceabilityReliability and serviceability are integrated into every Caterpillar machine. These important features keep your machine investment profitable.

Hydraulic rotor service door opens wide for convenient access to rotor for inspection and tool maintenance.

Engine mounted air compressor andcutting bit removal tools makeschanging cutting tools quick and easy.

Chrome leg cylinders slide through legbarrel equipped with a lip seal and areplaceable nylon sleeve-type bearing.

Electronic Control Module (ECM)monitors machine systems and providesself-diagnostics for operator or servicepersonnel.

Three warning levels alert operator toconditions on the machine that requireattention. Encourages repair beforemajor failure.Level One – a flashing gauge indicatorand a flashing alert indicator light.Level Two – level one warning plus the warning action lamp flashing.Level Three – level two warning plusthe warning action horn sounds.

Visual indicators allow easy check ofradiator coolant, water spray tank level,hydraulic oil tank level and airrestriction indicator.

Quick-connect hydraulic test portssimplify system diagnostics.

Ecology drains provide anenvironmental method to drain fluids.They are included on the radiator,engine oil pan and hydraulic tank.

S•O•SSM ports allow for simple fluidcollection of engine oil, engine coolantand hydraulic oil.

Secure hose routing with polyethylenerouting blocks to reduce rubbing andincrease service life.

Nylon braided wrap and all-weatherconnectors ensure electrical systemintegrity. Electrical wiring is color-coded, numbered and labeled withcomponent identifiers to simplifytroubleshooting.

Maintenance-free Caterpillar batteriesare mounted on the top of the machineand are accessible through a bolt-oncover. Cat batteries are specificallydesigned for maximum cranking powerand protection against vibration.

Cooling package is a multi-row modulardesign, stacked in series for easy accessfor cleaning and service. A modularstacked cooling system provides moreefficient cooling of individual systemsand makes replacement and routinecleaning easier.

The power-assist engine hood openswide to provide walk-in access to theengine, air filter, hydraulic componentsand daily service points.

Electronically controlled on-demandvariable speed cooling fan provides thelowest overall noise levels and highambient operation capability.

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EngineThe Caterpillar® C18 engine withACERT® Technology is a six cylinder,turbocharged air-to-air after-cooleddiesel engine. The engine meets U.S.EPA Tier 3 and European EU Stage IIIaengine emission regulations.

Engine Cat® C18Gross Power kW hp

485 650SAE J1995 483 648

Net Power kW hpISO 9249 466 625EEC 80/1269 466 625SAE J1349 461 618

SpecificationsBore 145 mm 5.7"Stroke 183 mm 7.2"Displacement 18.1 liters 1105 in3

� The power ratings apply at a ratedspeed of 2100 RPM when testedunder the reference conditions for thespecific standard.

� The net power advertised is thepower available at the flywheel whenthe engine is equipped with analternator, air cleaner, muffler and fanat minimum speed.

� The net power at the flywheel whenthe fan is at maximum speed is 445kW (597 hp) per the SAE J1349reference standards.

� Derating is not required up to analtitude of 2134 m (7000').

� Dual fuel filters with water separatorand air compressor are standard.

Propel SystemHydrostatic drive with hydraulic flowprovided by a variable displacementpiston-type pump. Drive motors withplanetary gear reduction on each trackprovides balanced tractive effort.

Features

� A variable displacement, piston-typepump with electronic displacementcontrol supplies pressurized flow.

� Positive traction control valveprovides equal hydraulic oil flow toeach drive motor to increase tractiveeffort in hard or deep cuts. Operatorcan activate by a switch on theoperator’s console.

� Drive motors have two swashplatepositions allowing operation at eithermaximum torque for work or greaterspeed for moving around the job site.

� Gear selection controlled electricallyby a two-position switch on theoperator’s console.

� Infinitely variable machine speed anddirection of travel controlled bypropel lever.

� Load sensing system, controlled byElectronic Control Module (ECM),matches propel speed to load on theengine.

� Tracks are 2045 mm (80.5") long,348 mm (14") wide and featurereplaceable, steel reinforcedpolyurethane track pads for long life.

Max. Speeds (forward and reverse):

Operating 40 mpm - 132 fpmTravel 6.0 km/h - 3.7 mph

Rotor Drive SystemOperates direct through a hydraulicallyactuated, Caterpillar wet clutch drivinga Caterpillar planetary gear reducerlocated inside the rotor mandrel.

Features

� Heavy-duty wet clutch mountsdirectly to the engine. Hydraulicallyactuated by a ON/OFF switch on theoperator’s console.

� The rotor clutch system has a separateoil sump, pump, filter, clutch controlvalve and oil cooler to providecontinuous cooling and lubrication.

� Upper and lower sheave bearings arecontinuously lubricated with oil fromthe clutch sump to provide long life.

� One eleven-rib high tensile strengthdrive belt drives the rotor through adrum drive gear reducer locatedinside the rotor mandrel.

� The Caterpillar D8 Track-type-Tractordrum drive gear reducer providesreliability and long service life.

� The rotor mandrel is partially liquid-filled to dissipate heat and cools thedrum drive gear reducer.

� Input shear shaft protects rotor drivecomponents from severe shock loads.

� Hydraulically powered automaticdrive belt tensioner prevents slippingand reduces maintenance.

� Single caliper with dual disc brakeinstalled on PTO output drive shaft.

Rotor Speed:

@ 2100 engine rpm 98 rpm

Rotor OptionsThree rotor styles are available. All mount to the standard rotor chamber.

Rotor Width Diameter Tools Max. DepthConical 2100 mm (83") 1168 mm (46") 190 305 mm (12")Breakaway 2100 mm (83") 1168 mm (46") 170 305 mm (12")Weld-on 2100 mm (83") 1168 mm (46") 147 305 mm (12")

Rotor Housing� Large discharge opening clears out

the rotor housing fast for increasedproduction and reduced tool wear.

� Side plates have replaceable bolt-oncarbide wear strips front and rear andfeatures wear-resistant skis forreduced wear and longer service life.

� Floating moldboard with adjustabledown pressure is standard andfeatures a carbide replaceable cuttingedge.

� A panel on the rear door can beremoved to windrow the milledmaterial directly behind the machine.

� Height control for rotor door locatedat operator’s station and at twoground level control stations.

PM201 specifications

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12 PM201 specifications

BrakesPrimary Brake Features

� Closed-loop hydrostatic driveprovides dynamic braking duringnormal operation.

Parking Brake Features

� Spring-applied/hydraulically-releasedmultiple disc type brake mounted oneach gear reducer. Secondary brakesare activated by a button on theoperator’s console, loss of hydraulicpressure in the brake circuit or whenthe engine is shut down.

� Propel pump is destroked whenparking brake is engaged. Propellever must be returned to neutral afterbrake is released before machine willpropel.

SteeringHydraulic power-assist steering withtwo steering wheels on operator’sconsole. Four steering modes withautomatic realignment of rear tracksthrough ECM is standard.

Features

� Double-acting steering cylinderscontrol the front and rear tracks and are powered by a pressure-compensated, piston-type pump.Constant pressure is assured in thesteering system.

� Switch on operator’s consoleprovides four steering modes.

Steering Modes

� Front steer only—controlled by ahand metering unit, maintained byclosed-loop control. The ECMautomatically aligns rear tracks to thecenter position for straight tracking.

� Rear steer—controlled by a toggleswitch on operator’s console,maintained by closed-loop control.

� Crab—front and rear tracks turnsimultaneously in the same direction.

� Coordinated—front and rear tracksturn simultaneously in the oppositedirection.

Turning Radius:

Minimum 4.66 m (15' 4")

DimensionsOperating

A Overall length (conveyor up) 15.1 m 49' 5"B Overall machine width 2.81 m 9' 2"C Maximum height 5.04 m 16' 6"D Minimum height 3.22 m 10' 7"E Maximum truck clearance 4.75 m 15' 7"

Rotor ground clearance 305 mm 12"Conveyor swing 45 degrees left or right of centerCollecting conveyor width 1020 mm 40"Upper conveyor width 915 mm 36"Inside turning radius 4.66 m 15' 4"

Shipping

F Length of base machine 8.25 m 27'Length (conveyor down) 15.7 m 51' 6"

G Maximum height 2.98 m 9' 9"H Maximum width 2.58 m 8' 5"

WeightsOperating Weights*Machine 35 110 kg 77,420 lb

on front tracks 19 310 kg 42,580 lbon rear tracks 15 800 kg 34,840 lb

Weights shown are approximate and include coolant, lubricants, full fuel tank, fullwater tank and a 75 kg (165 lb) operator.

Shipping Weights*Machine 30 840 kg 68,000 lb

on front tracks 16 655 kg 36,720 lbon rear tracks 14 185 kg 31,280 lb

Weights shown are approximate and include coolant, lubricants, 50% fuel level andempty water tank.*Weights do not include rotor. Include the appropriate rotor below to get the total weight required.

Rotor Configurations (add to above figures)Conical 4055 kg 8942 lbBreakaway 3035 kg 6687 lbWeld-on 2945 kg 6488 lbRotor weights include cutting tools.

D G

H

F

A

CE

B

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13PM201 specifications

Service Refill CapacitiesLiters Gallons

Fuel tank (useable) 946 250Cooling system 80 21.1Engine oil w/filter 64 17Propel planetarygear reducer (each) 4.2 1.1Rotor planetarygear reducer 14 3.7Rotor mandrel coolant 307 81Hydraulic tank 180 47.5Rotor clutch sump 45 11.9Water spray system 3787 1000

Grade and Slope ControlMachine elevation – rotor depth andcross slope controlled manually byoperator is standard. Automatic rotordepth and slope control is optional andfeatures electronic over hydrauliccontrol. System can be configured withcontacting or non-contacting gradesensors. Slope sensor adds versatility.

Features

� Machine elevation controls located onthe operator’s console and at groundlevel allows rotor depth and cross slopeto be controlled manually. Visual depthgauge displays depth of cut.

� The optional AUTOMATIC gradeand slope control automaticallycontrols rotor depth and cross slope toa preset cutting depth. Setting cuttingdepth is easily accomplished first inmanual mode by using the adjustmentknob on the controller.

� Remote mounted control boxes allowmanual or automatic operation fromeither the operator’s station or atground level. A cross communicationfunction allows the operator to viewand change settings of control boxeslocated on the opposite side of themachine. This allows operators ameans to control both sides of a jobfrom a single location. Constant read-out for rotor depth and cross slopeare easily visible in direct sunlight.

� Sonic grade control sensors can bepositioned on each side are easy toposition and provides a consistentaccuracy to ± 3 mm (1/8").

� Wire rope contacting grade sensormeasures side plate movement thatenables the entire length of the sideplate to become a mini averaging skifor optimum grade matching.

� Sonic Averaging System featuresthree non-contacting grade sensors ora combination of one contacting andtwo non-contacting sensors thatmount on the side of the machine.Enables the entire length of themachine to become an averagingdevice. Eliminates the need for acontact type ski for greater machinemaneuverability.

� Remote mounted control boxes andsonic grade sensors can be easilyremoved and securely stowed toprevent damage or theft.

Hydraulic System� Pumps for propel, rotor drive,

collecting and upper conveyors,auxiliary hydraulics and cooling fanare installed on the engine mountingpad.

� Hydraulic oil cooler located at therear of the machine and arranged in amodular stacked design for efficientcooling and easy access for cleaning.

� Three-micron filtration on pressureside of auxiliary flow, seven-micronfiltration on return side.

� Quick-connect hydraulic test portssimplify system diagnostics.

Water Spray System� Hydraulically-driven centrifugal

pump supplies water to spray nozzlesfor dust control and collecting beltlubrication.

� Centrifugal pump is rated at 206L/min (55 gpm) at 276 kPa (40 psi).

� Water spray nozzles focuses thewater spray in a flat fan pattern to the rotor for better cooling of cuttingtools.

� Nozzles are easily removed forinspection and replacement withoutthe need for tools.

� Automatic water spray systemoperates only when the rotor isengaged and machine is movingforward to conserve water.

� System includes gauges to monitorwater pressure, replaceable filters, alow water level indicator and watercontrol valves to conserve waterusage.

� Water tank can be filled from the topof the machine or at ground level.

Conveyor System� Collecting conveyor is driven by two

high torque hydraulic motors toensure even belt tracking and clearsout the rotor housing effectively.

� Variable belt speed for front loadingconveyor controls loading of milledmaterials to closely match materialtype and amount.

� Boost function increases materialhandling to load long tractor trailers.

� Raise, lower and swing controlledfrom the operator’s station and at twoground level control stations.

Collecting Conveyor

Length 3.74 m 12' 3"Width 1020 mm 40"Speed 189 mpm 620 fpm

Upper Conveyor

Length 8.31 m 27' 3"Width 915 mm 36"Max. speed 231 mpm 760 fpmSpeed w/boost 293 mpm 960 fpmSwing (from center) 45 degrees

ElectricalThe 24-volt electrical system consistsof two maintenance-free Cat batteries.Electrical wiring is color-coded,numbered, wrapped in vinyl-coatednylon braid and labeled withcomponent identifiers. The startingsystem provides 1365 cold crankingamps (cca). The system includes a 100-amp alternator.

FrameFabricated from heavy gauge steelplates and structural steel tubing. Trackassembly features track frame stops tolimit track angles to provide machine’sability to propel up inclines and out ofdeep cuts. Top of deck and stepsfeatures non-skid treads for surefooting.

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14 PM201 specifications

Hydraulically Operated Front Doorprovides an adjustable down pressure toprevent slabbing of the road surface infront of the machine resulting inoptimum sizing and gradation.

Hydraulically Operated Side Platesallow ground personnel to raise/lowerside plates to precisely place the rotoragainst gutter pans or when workingnear obstructions. Side plate featuresreplaceable bolt-on carbide wear stripsfront and rear and a wear-resistant skifor reduced wear and long service life.

Upper Conveyer Cover helps avoidmaterial spillage and blowing of finematerials.

Auxiliary Rotor Drive easily rotates the rotor for easy tool inspection andreplacement. System includes a hightorque motor and hydraulic hoses withquick-connect couplers. A ground levelcontrol box equipped with a toggleswitch controls the direction of rotorrotation.

Automatic Grade and Slope Systemautomatically controls rotor depth andcross slope to a preset cutting depth.System can be configured withcontacting or non-contacting gradesensors. System also includes a crossslope sensor to meet slopeapplications/requirements in jobspecifications.

Contacting wire rope grade sensormeasures side plate movement thatenables the entire length of the side plate to become a mini averaging ski for optimum grade matching.

Non-contacting sonic grade sensors canbe configured using one sensor per sideor the Sonic Averaging System (SAS).

The Sonic Averaging System featuresthree non-contacting grade sensors or acombination of one contacting and twonon-contacting sensors that mount onthe side of the machine. Enables theentire length of the machine to becomean averaging device.

High Pressure Washdown System useswater from the water spray system tankto help with machine clean-up at the endof each day’s operation. System includesa spray wand and 15.2 m (50 ft) of hosewith a quick-connect coupler.

Conical Rotor features 190 point-attackcarbide-tipped tools mounted in durablethree-piece, patented quick release toolholders. Quick release conical toolholders have a tapered fit maintainingtightness in holder base. Mandrel has 12 carbide-faced replaceable loadingpaddles.

Breakaway Rotor features 170 point-attack carbide-tipped tools mounted indrive-in, knock-out tool holders. Bolt-onbreakaway design tool holders allow forfast replacement without welding.

Weld-on Rotor features 147 point-attack carbide-tipped tools mounted indrive-in, knock-out tool holders. One-piece flighting has a thickness of 51 mm(2") to provide optimum materialmovement onto collecting conveyor and minimum wear.

Optional EquipmentNote: Some options listed may be an option in some areas and standard in others. Consult your dealer for specifics.

Page 15: HUNTRACO ZRT. - Specalog...PM201 Cold Planer Operating Weight with conical rotor 39 165 kg 86,360 lb with breakaway rotor 38 145 kg 84,105 lb with weld-on rotor 38 050 kg 83,905 lb

15PM201 specifications

PM201 SpecificationsOperating Weights (with conical rotor)Machine 39 165 kg 86,360 lbon front tracks 21 540 kg 47,500 lbon rear tracks 17 625 kg 38,860 lb

Shipping Weights (with conical rotor)Machine 34 900 kg 76,950 lbon front tracks 18 845 kg 41,550 lbon rear tracks 16 055 kg 35,400 lb

Machine Dimensions (operating)Overall length (conveyor up) 15.1 m (49' 5")Overall machine width 2.81 m (9' 2")Maximum height 5.04 m (16' 6")Minimum height 3.22 m (10' 7")Maximum truck clearance 4.75 m (15' 7")Rotor ground clearance 305 mm (12")Conveyor swing 45 degrees left or right of centerCollecting conveyor width 1020 mm (40")Upper conveyor width 915 mm (36")Inside turning radius 4.66 m (15' 4")

Machine Dimensions (shipping)Overall length of base machine 8.25 m (27')Overall length (conveyor down) 15.7 m (51' 6")Maximum height 2.98 m (9' 9")Maximum width 2.58 m (8' 5")

Power TrainEngine C18 with ACERT® TechnologyGross power 485 kW 650 hpSpeeds

Operating 40 mpm 132 fpmTravel 6.0 km/h 3.7 mph

Drive train (propel) Hydrostatic w/planetaryTrack length 2045 mm (80.5")Track width 348 mm (14")

Rotor Drive SystemRotor drive Eleven-rib high tensile beltTransmission MechanicalClutch Hydraulic/wet multi-discGear reduction Caterpillar D8Speed 98 rpm

RotorCutting width 2100 mm (83")Cutting depth 305 mm (12")Number of tools

Conical 190Breakaway 170Weld-on 147

Tool spacing (tip) 15 mm (0.6")

MiscellaneousElectrical system 24 VDCSteering system Front/RearWater tank capacity 3787 liters 1000 galFuel capacity 946 liters 250 gal

Page 16: HUNTRACO ZRT. - Specalog...PM201 Cold Planer Operating Weight with conical rotor 39 165 kg 86,360 lb with breakaway rotor 38 145 kg 84,105 lb with weld-on rotor 38 050 kg 83,905 lb

QEHQ1146-01 (03/08)

PM102

Operating Weight 17 600 kg 38,810 lbGross Power (SAE J1995) 168 kW 225 hpCutting Width 1000 mm 40"Cutting Depth 305 mm 12"Propel Speeds

Operating 27 mpm 89 fpmTravel 4.1 km/h 2.5 mph

Rotor Drive Six-rib high tensile beltClutch Hydraulic/dry multi-disc

PM200

Operating Weight 30 900 kg 68,135 lbGross Power (SAE J1995) 429 kW 575 hpCutting Width 2010 mm 79"Cutting Depth 320 mm 12.6"Propel Speeds

Operating 38 mpm 125 fpmTravel 5.9 km/h 3.6 mph

Rotor Drive Two six-rib high tensile beltsClutch Hydraulic/wet multi-disc

Caterpillar offers a comprehensive line of profilers.The PM102 and PM200 are designed to have the best productivity, reliability, versatility,visibility and ease of operation in their class.Contact your local Caterpillar® dealer to learn more about the complete line of Caterpillar Paving Products.

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