Hot Form Quench (HFQ®) - A Disrup7ve Technology …...Lotus Evora 400 with HFQ® technology...

17
Cost-Effec*ve Light-Weigh*ng GALM Series 4 th Lightweight Vehicle Manufacturing Summit John Sellors Ma:hew Friedman 23rd Feb 2017 Hot Form Quench (HFQ®) - A Disrup7ve Technology For Forming Ultra-High Strength, Lightweight & Complex Aluminum Pressings 1

Transcript of Hot Form Quench (HFQ®) - A Disrup7ve Technology …...Lotus Evora 400 with HFQ® technology...

Page 1: Hot Form Quench (HFQ®) - A Disrup7ve Technology …...Lotus Evora 400 with HFQ® technology Cost-Effec*ve Light-Weigh*ng HFQ® Offers a Very Strong Value Proposi7on • A Disrupve

Cost-Effec*veLight-Weigh*ng

GALMSeries4thLightweightVehicle

ManufacturingSummit

JohnSellors

Ma:hewFriedman

23rdFeb2017

HotFormQuench(HFQ®)-ADisrup7veTechnologyForFormingUltra-HighStrength,Lightweight&Complex

AluminumPressings

1

Page 2: Hot Form Quench (HFQ®) - A Disrup7ve Technology …...Lotus Evora 400 with HFQ® technology Cost-Effec*ve Light-Weigh*ng HFQ® Offers a Very Strong Value Proposi7on • A Disrupve

Cost-Effec*veLight-Weigh*ng

Contents

Ø  ExplanaFonoftheHFQ®processandtechnology

Ø  ProcessbenefitsforcosteffecFveautomoFvelight-weighFng

Ø  AutomoFveapplicaFons

Ø  HFQ®formingofcomplexpressingsfromtailorweldedblanks

Ø  IntroducFonofHFQ®intoNorthAmerica

Ø  SummaryLotus Evora 400 with HFQ® technology

Page 3: Hot Form Quench (HFQ®) - A Disrup7ve Technology …...Lotus Evora 400 with HFQ® technology Cost-Effec*ve Light-Weigh*ng HFQ® Offers a Very Strong Value Proposi7on • A Disrupve

Cost-Effec*veLight-Weigh*ng

HFQ®OffersaVeryStrongValueProposi7on•  ADisrup7veTechnologyforfastforming

complex-shapedhighstrengthaluminum

•  ReducesCostthroughpartintegraFon,eliminaFonofreinforcementsandreducedtoolinginvestment

•  ReduceMassby:•  Replacingsteelwithaluminum•  EliminaFngreinforcement•  Downgaugingbyusinghigh-andultra-high

strengthgradesofaluminum

Pictureshowsdeepdrawn,highstrengthAluminumHFQ®DoorInner

•  UFlizesavailablepresstechnology&alloys

AlreadyaOrac7ngsignificantinterestwithOEMsandTier1suppliers

Andiseasytoadopt:

Page 4: Hot Form Quench (HFQ®) - A Disrup7ve Technology …...Lotus Evora 400 with HFQ® technology Cost-Effec*ve Light-Weigh*ng HFQ® Offers a Very Strong Value Proposi7on • A Disrupve

Cost-Effec*veLight-Weigh*ng

TheHFQ®ProcessExplained

HeatBlank FormPanel QuenchinTool TemperforStrength

Solu7onisingOven AgeingOven

1 2 3 4

High-SpeedHydraulicPress High-SpeedHydraulicPress

HFQ®doesnotrequirepre-temperedmaterial.ThetemperingstagehasmovedfromtherollingmilltotheTier1.HFQ®doesNOTintroduceaddi7onalhea7ngstagestothesupplychain

Typically5-10scycleFmefromsheetenteringpresstoform&quench

Page 5: Hot Form Quench (HFQ®) - A Disrup7ve Technology …...Lotus Evora 400 with HFQ® technology Cost-Effec*ve Light-Weigh*ng HFQ® Offers a Very Strong Value Proposi7on • A Disrupve

Cost-Effec*veLight-Weigh*ng

HFQ®ProcessClip-AstonMar7nAPillar

Page 6: Hot Form Quench (HFQ®) - A Disrup7ve Technology …...Lotus Evora 400 with HFQ® technology Cost-Effec*ve Light-Weigh*ng HFQ® Offers a Very Strong Value Proposi7on • A Disrupve

Cost-Effec*veLight-Weigh*ng

•  Exchangesteelpartsforaluminumwithouttheneedtosimplifyorsplitthegeometry

BenefitsofHFQ®forAutomo7veDesign

•  PartIntegra7on–lesspartsandfeweroperaFons

•  Usehigh-strengthgradestoallowdowngauging(reducedweight,reducedmaterialcost)

•  Removetheneedforspringback-compensa7onintoolandpartdesign

•  Removereinforcementpanels(reducedweight,reducedmaterialcost,reducedprocessing)

•  Replacehighstrengthextrusionswithhigh-strengthHFQ®pressings

Page 7: Hot Form Quench (HFQ®) - A Disrup7ve Technology …...Lotus Evora 400 with HFQ® technology Cost-Effec*ve Light-Weigh*ng HFQ® Offers a Very Strong Value Proposi7on • A Disrupve

Cost-Effec*veLight-Weigh*ng

Applica7on HighStrength HighFormability

A/B/CPillars

CantRails

FrontHeaders

ClosureInners

DoorRings

Sub-Frames

LampCans

ExteriorPanels

ASelec7onofHFQ®TypicalAutomo7veApplica7ons

CostReduc7onMassReduc7onDesignFlexibility

Page 8: Hot Form Quench (HFQ®) - A Disrup7ve Technology …...Lotus Evora 400 with HFQ® technology Cost-Effec*ve Light-Weigh*ng HFQ® Offers a Very Strong Value Proposi7on • A Disrupve

Cost-Effec*veLight-Weigh*ng

Suppor7ngOEMLight-Weigh7ngUsingHFQ®

MaterialsModels

SimulaFon&ToolDesign

HFQ®Manufacturing

Process

MaterialsTesFng&CharacterisaFon

ApplicaFonsEngineering(OpFmizaFonforHFQ®)

•  TransfertoOEMs•  SimulaFonSupport•  HFQ®ToolingDesign

•  SimulaFonUpdates

DefiniFveHFQ®TesFng

•  IPTransfertoTiersandOEMs

•  Readysupplychain•  Newprocesstech

•  Refinedmodels•  Morealloychoice•  Suppliervariants•  Recycledgrades

AccreditedSupplyNetwork

OfMulFpleTiers

Choice&Cost-CompeFFve

üLowerCosts üLowerRisk üFasterDevelopment

IdeasforOpFmizaFonof

Design

Page 9: Hot Form Quench (HFQ®) - A Disrup7ve Technology …...Lotus Evora 400 with HFQ® technology Cost-Effec*ve Light-Weigh*ng HFQ® Offers a Very Strong Value Proposi7on • A Disrupve

Cost-Effec*veLight-Weigh*ng

TheNewAstonMar7nDB11withHFQ®Technology

Ø  HFQ®ComplexAPillarReinforcementpressings–2offpercarproducedinasingleHFQ®drawopera7on

Page 10: Hot Form Quench (HFQ®) - A Disrup7ve Technology …...Lotus Evora 400 with HFQ® technology Cost-Effec*ve Light-Weigh*ng HFQ® Offers a Very Strong Value Proposi7on • A Disrupve

Cost-Effec*veLight-Weigh*ng

TheNewAstonMar7nDB11APillarHFQ®Pressing

Ø  Achieveddrawdepthotherwiseimpossiblewithhighstrengthaluminum

MulFplebenefitsforHFQ®onthisapplicaFon:Ø  Tightradii(1.5TInternal)enablesreducedbond

flangewidthandimprovedoccupantvision

Ø  Highstrengthforroofcrushperformance

Ø  HighformabilitytoproducedeepsecFon

Ø  SingledrawoperaFon–lowinvestment

Ø  DesignincludesFrontHeaderconnecFon

Ø  NoSpringback

Page 11: Hot Form Quench (HFQ®) - A Disrup7ve Technology …...Lotus Evora 400 with HFQ® technology Cost-Effec*ve Light-Weigh*ng HFQ® Offers a Very Strong Value Proposi7on • A Disrupve

Cost-Effec*veLight-Weigh*ng

HFQ®-TailorWeldedBlank(TWB)PrototypeDoorInnerPanel

2.0mm

2.0mm2.0mm

1.5mm

ExcepFonallyhighlevelsofformabilityatlaserweldedjoints

Page 12: Hot Form Quench (HFQ®) - A Disrup7ve Technology …...Lotus Evora 400 with HFQ® technology Cost-Effec*ve Light-Weigh*ng HFQ® Offers a Very Strong Value Proposi7on • A Disrupve

Cost-Effec*veLight-Weigh*ng

HFQ®-TWBDoorInnerAssemblyPerformanceversusBaselineAluminumDoor

Design BeltlineS7ffness(measured

displacement)

TorsionalS7ffness(measured

displacement)

SideIntrusion

DoorInnerAssembly+

BeltlineOuterMass

MassSaving

ToolInvestment

BaselineDoorInnerassembly

<3.2mm

<8mm

207.5mm(actual)

6.067Kg(actual)

-

-

HFQ®TWB2-1.5mm

3.1mm

7.4mm

194.2mm

-1.108Kg

18.3%

-20%

ResultscourtesyofLotusEngineering

Page 13: Hot Form Quench (HFQ®) - A Disrup7ve Technology …...Lotus Evora 400 with HFQ® technology Cost-Effec*ve Light-Weigh*ng HFQ® Offers a Very Strong Value Proposi7on • A Disrupve

Cost-Effec*veLight-Weigh*ng

MorganAero8–FirstHFQ®VisibleSurfacePanel

Ø  Complexpanelwith7ghtfeatureradius,producedinasingleHFQ®drawstage

Page 14: Hot Form Quench (HFQ®) - A Disrup7ve Technology …...Lotus Evora 400 with HFQ® technology Cost-Effec*ve Light-Weigh*ng HFQ® Offers a Very Strong Value Proposi7on • A Disrupve

Cost-Effec*veLight-Weigh*ng

Introduc7onofHFQ®intoNorthAmerica

Ø  Strategicpartnershipandcollabora7onwithBearDiversifiedInc.

Ø  FulltechnologytransferfromImpressionTechnologiestoBDIØ Workingonmedium/highvolumeprojectsformajorOEMsinUSAto

embedHFQ®technologyonfuturevehiclesØ  SignificantinterestfordifferentHFQ®

applicaFonsacrossmulFplesectors

Resources

Experience

InformaFon

Page 15: Hot Form Quench (HFQ®) - A Disrup7ve Technology …...Lotus Evora 400 with HFQ® technology Cost-Effec*ve Light-Weigh*ng HFQ® Offers a Very Strong Value Proposi7on • A Disrupve

Cost-Effec*veLight-Weigh*ng

BDIGlobalFootprint

Sales Office Port Huron, Michigan

USA

Northern Stamping de Mexico Queretaro, Mexico

Chinese Partner CFA Tools – Zhejiang,

China

Bear Diversified Headquarters and NSI Operations

Cleveland, Ohio USA

NSI Welding and Coating Facility

Flint, Michigan USA

Highlands Diversified Services London, Kentucky

Page 16: Hot Form Quench (HFQ®) - A Disrup7ve Technology …...Lotus Evora 400 with HFQ® technology Cost-Effec*ve Light-Weigh*ng HFQ® Offers a Very Strong Value Proposi7on • A Disrupve

Cost-Effec*veLight-Weigh*ng

Summary

Ø  HFQ®technologyisalreadyvalidatedonpremiumvehicles

Ø  HFQ®hasmul7plebenefitsandenablesanewlevelofdesign

flexibilityforaluminumstructures

Ø  Impressiontechnologiesareac7velycollabora7ngwithBDIto

introduceHFQ®intoNorthAmerica

Ø  SignificantglobalinterestfrommajorautomoFveOEMs

Page 17: Hot Form Quench (HFQ®) - A Disrup7ve Technology …...Lotus Evora 400 with HFQ® technology Cost-Effec*ve Light-Weigh*ng HFQ® Offers a Very Strong Value Proposi7on • A Disrupve

Cost-Effec*veLight-Weigh*ng

Thankyou

AstonMarFnDB11withHFQ®Technology


Strategies And Techniques For Multi-Material 2018 ......info@lbcg.com LIGHTWEIGHTING HFQ IS PART OF THE ITL GROUP Elie M. Tohme Director of Body Engineering Karma Automotive Antonio

Strategies And Techniques For Multi-Material 2018 [email protected] LIGHTWEIGHTING HFQ IS PART OF THE ITL GROUP Elie M. Tohme Director of Body Engineering Karma Automotive Antonio

Bennett HFQ 100

Bennett HFQ 100

Haemophilus ducreyi Hfq Contributes to Virulence Gene Regulation … · Haemophilus ducreyi Hfq Contributes to Virulence Gene Regulation as Cells Enter Stationary Phase Dharanesh

Haemophilus ducreyi Hfq Contributes to Virulence Gene Regulation … · Haemophilus ducreyi Hfq Contributes to Virulence Gene Regulation as Cells Enter Stationary Phase Dharanesh

The RNA Chaperone Hfq Impacts Growth, Metabolism and ... · The RNA Chaperone Hfq Impacts Growth, Metabolism and Production of Virulence Factors in Yersinia enterocolitica Tamara

The RNA Chaperone Hfq Impacts Growth, Metabolism and ... · The RNA Chaperone Hfq Impacts Growth, Metabolism and Production of Virulence Factors in Yersinia enterocolitica Tamara

Analyzing the Complex Regulatory Landscape of Hfq – an … · jacob.malone@jic.ac.uk Specialty section: This article was submitted to Microbial Physiology and Metabolism, a section

Analyzing the Complex Regulatory Landscape of Hfq – an … · [email protected] Specialty section: This article was submitted to Microbial Physiology and Metabolism, a section

A network of regulatory interactions governed by Hfq. Hfq has been shown to bind each of the ncRNA (circled) and mRNAs (outer ring) facilitating the post-transcriptional.

A network of regulatory interactions governed by Hfq. Hfq has been shown to bind each of the ncRNA (circled) and mRNAs (outer ring) facilitating the post-transcriptional.

h 7¯...ö³0 -L, i r"( m¸OEKoIín&¹, i r"( &v03Iô}Ãm¸'ñ & ö´PýSÕ?r/S~` J *m¸}Q HfQ^&Ó&go&¹'+>Jh¡ o&¡HfQ^æ{J¾r"( C¬ÿ &¹2A& R¼( æ{5 s dRc. '5 R, C¬ÿm¸« P m¸0ZP

h 7¯...ö³0 -L, i r"( m¸OEKoIín&¹, i r"( &v03Iô}Ãm¸'ñ & ö´PýSÕ?r/S~` J *m¸}Q HfQ^&Ó&go&¹'+>Jh¡ o&¡HfQ^æ{J¾r"( C¬ÿ &¹2A& R¼( æ{5 s dRc. '5 R, C¬ÿm¸« P m¸0ZP

The new international standard for cost- effective …hfqtechnology.com/wp-content/uploads/2019/05/HFQ...premium brands such as Rolls-Royce, Jaguar Land Rover, Audi, Aston Martin and

The new international standard for cost- effective …hfqtechnology.com/wp-content/uploads/2019/05/HFQ...premium brands such as Rolls-Royce, Jaguar Land Rover, Audi, Aston Martin and

Spaceflight alters bacterial gene expression and virulence ...€¦ · Spaceflight alters bacterial gene expression and virulence and reveals role for global regulator Hfq J.W. Wilson1,2,

Spaceflight alters bacterial gene expression and virulence ...€¦ · Spaceflight alters bacterial gene expression and virulence and reveals role for global regulator Hfq J.W. Wilson1,2,

Crystal structure and RNA-binding properties of an Hfq ...journals.iucr.org/d/issues/2017/04/00/yt5100/yt5100.pdf · dubbed the ‘lateral rim’, ... along each face. ... obtained

Crystal structure and RNA-binding properties of an Hfq ...journals.iucr.org/d/issues/2017/04/00/yt5100/yt5100.pdf · dubbed the ‘lateral rim’, ... along each face. ... obtained

Syddansk Universitet Five homologous small RNAs are involved in … · 2017-01-15 · To examine whether the chaperone Hfq affects the stability of LhrC1-5, a stability assay was

Syddansk Universitet Five homologous small RNAs are involved in … · 2017-01-15 · To examine whether the chaperone Hfq affects the stability of LhrC1-5, a stability assay was

Disrupve single!crystal!filter!solu(ons!for!4G/LTE ...

Disrupve single!crystal!filter!solu(ons!for!4G/LTE ...

Copyright - Comic book...9 «∞cÍ ¥LKp «_¨MOW «∞∑w √ b´NU. ±U–« ¥∫Lw •o «∞LR∞n U∞HFq? ≥MbßW ¢U¸¥a ≠KºHW «∞Hs ´Kr ®Fd « ∑LUŸ ´Kr ≤Hf

Copyright - Comic book...9 «∞cÍ ¥LKp «_¨MOW «∞∑w √ b´NU. ±U–« ¥∫Lw •o «∞LR∞n U∞HFq? ≥MbßW ¢U¸¥a ≠KºHW «∞Hs ´Kr ®Fd « ∑LUŸ ´Kr ≤Hf

Hfq, a novel pleiotropic regulator of virulence-associated genes in

Hfq, a novel pleiotropic regulator of virulence-associated genes in

Transcriptionofthe mutL miaA PleiotropicRegulator,and hflA ...P miaA hfq mutLmiaA miaA mutL-miaA and hfq,,hflA

Transcriptionofthe mutL miaA PleiotropicRegulator,and hflA ...P miaA hfq mutLmiaA miaA mutL-miaA and hfq,,hflA

Molecular Microbiology First published online 27 September ...chem.wayne.edu/feiggroup/publications/2010_molmicro_ly...(Antal et al., 2005; Lee and Feig, 2008). Hfq functions as an

Molecular Microbiology First published online 27 September ...chem.wayne.edu/feiggroup/publications/2010_molmicro_ly...(Antal et al., 2005; Lee and Feig, 2008). Hfq functions as an

A network of regulatory interactions governed by Hfq.

A network of regulatory interactions governed by Hfq.

The Small RNA Chaperone Hfq and Multiple Small RNAs Control Quorum Sensing in Vibrio harveyi and Vibrio cholerae Derrick H. Lenz, 1,3 Kenny C. Mok, Brendan.

The Small RNA Chaperone Hfq and Multiple Small RNAs Control Quorum Sensing in Vibrio harveyi and Vibrio cholerae Derrick H. Lenz, 1,3 Kenny C. Mok, Brendan.

Chapter 12 The RNA–Protein Complexes of E. coli Hfq: Form and

Chapter 12 The RNA–Protein Complexes of E. coli Hfq: Form and

Cloning and sequencing of hfq (host factor required for synthesis … · bacteriophage Q beta RNA) gene of Salmonella Typhimurium isolated from poultry Parthasarathi Behera, Muhammed

Cloning and sequencing of hfq (host factor required for synthesis … · bacteriophage Q beta RNA) gene of Salmonella Typhimurium isolated from poultry Parthasarathi Behera, Muhammed