HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3...

47
HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number: Main kit: PZ464-00133-A0 (Without Vehicle Wireless Remote) Inclination sensor: PZ464-00132-02 Weight: 0.750 kg Manual reference number: AIM 002 008 - 0 06DE3217A

Transcript of HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3...

Page 1: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

HILUX (LHD)VSS 3Installation instructions

Model year: 2005Vehicle code: *****L-*****W

Part number: Main kit: PZ464-00133-A0 (Without Vehicle Wireless Remote)

Inclination sensor: PZ464-00132-02

Weight: 0.750 kg

Manual reference number: AIM 002 008 - 0

06D

E321

7A

Page 2: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 2 of 47

Revision Record Rev. No. Date Page Picture Update New Deleted Steps

Page 3: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 3 of 47

Page 4: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 4 of 47

Page 5: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 5 of 47

Page 6: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 6 of 47

B

C

E

F

A

HG I

J

LK

ON P

Q

UTSR

XWT0069

T0065

T0064

T0063

T0062

T1428

T0060

T0059

T0058

T0055

1x

T1424 T1423

T1429 2x

2x

1x

1x

15x

1x

1x

2x

2x

1x 2x1x

1x 40x 1x

1x1x

1x 1x

1x1x

1x

Y

V

T0068 1x

T1426

T0051

MT0053

T0046

T0043

T1425

T1430

AB AC AD AE

T0122 T14275x 1x1x 1xT0066T0051

T0044

AA

3xT1641

Vehicule security system

N2

N1

SCM goedgekeurdealarminstallatie

Merk: Toyota

xxxxxxxx xxxxx xxxxxxxxx

xxxxxxxx xxxxx xxxxxxxxx

1V

W G

Page 7: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 7 of 47

T0001 T0003T0004

CLEANER

T0005

T0006 T0007

T1650

8 mm10 mm14 mm

T1506

T0012

Würth Art. No.0558130

OPTIONAL - PZ464-00132-02

T1431

1x 2x

2x 1x

2x

T0069

T1433

T0059 1x

5xT0068 1x

T0066

AF AG

AH

AI

AJ

AK

T0057

AL AM

AO AP

AQ AR

1x

1x

1xT14321xT1434

AN

T0051

T0051

T1435 1x

T1438

Page 8: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 8 of 47

T2070

WITH CDL

Z3

Z2

Z8Z10

L/P

Z1

Z6

Z7

V/O

Z5

GR/B

Z4Y/B Z11 Z12

Z13

Z14

Z15Z16Z17Z18

R O L/BL/W

GR

G/R

Y GVBR

Z9

Z2

Z9

EZ1

Z8

Z16

AZ2

N

Z3AF

Z12

V

N

Z10

Z15

Z17

HGZ9

Z6Z18 Z11

Z

Page 9: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 9 of 47

T2071

WITHOUT CDL

Z3

Z2

Z8Z10

L/P

Z1

Z6

Z7

V/O

Z5

GR/B

Z4Y/B Z11 Z12

Z13

Z14

Z15Z16Z17Z18

R O L/BL/W

GR

G/R

Y GVBR

Z9

Z2

Z9

EZ1

Z8

Z16

AZ2

N

Z3AF

Z12

V

N

Z10

Z15

Z17

HGZ9

Z6

Z

Page 10: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 10 of 47

3

1

T1443Z3

Z2

Z8Z10

L/P

Z1

Z6

Z7

V/O

Z5

GR/B

Z4Y/B Z11 Z12

Z13

Z14

Z15Z16Z17Z18

R O L/BL/W

GR

G/R

Y GVBR

Z9

xxxxxxxx xxxxx xxxxxxxxxVehicle security sistem

T1802

AD

AC

Z3

Z2

Z8Z10

L/P

Z1

Z6

Z7

V/O

Z5

GR/B

Z4Y/B Z11 Z12

Z13

Z14

Z15Z16Z17Z18

R O L/BL/W

GR

G/R

Y GVBR

T1651

Z9

Z9

2

Page 11: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 11 of 47

T2072

Z?

Z4

Z5

Y/B

GR/B

PZ464-00132-02

Z13

Z7

L/W

BR PZ464-00132-02

+

+

+

+

Z14 +GR

WITH CDL

1

2

Z3

Z2

Z8Z10

L/P

Z1

Z6

Z7

V/O

Z5

GR/B

Z4Y/B Z11 Z12

Z13

Z14

Z15Z16Z17Z18

R O L/BL/W

GR

G/R

Y GV

BR

T1652

2 m

Z9

4

5

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Manual Ref. no. AIM 002 008 - 0 12 of 47

T2073

Z?

Z4

Z5

Y/B

GR/B

PZ464-00132-02

Z13

Z7

L/W

BR PZ464-00132-02

+

+

+

+

Z11 +

Z14 +GR

+Z18

O

V

Z6 V/O PZ464-00132-02

+

WITHOUT CDL

T0073

7

6

Page 13: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 13 of 47

T1444 T1445

3

2

1

10

98

T2074

1

2

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Manual Ref. no. AIM 002 008 - 0 14 of 47

T1701

12 - 13

T1654

60mm18mm

T1702

60mm

18mm

13

11

12

Page 15: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 15 of 47

1

3

4

3

2x

2x

2

T1451

T1448

3x

3x

2

1

T1447

1

2

16

14

15

Page 16: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 16 of 47

18

17

T1449

2

1

T1450

1

3

4

3

2x

2x

2

Page 17: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 17 of 47

T1657

TN1

RN2

20

19

T1653

20 - 24

25 - 37

Page 18: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 18 of 47

T0972

CLEANER

2

3

Q

Q

O

4

5

O 1

N1 - N2

O

21

Page 19: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 19 of 47

T1656

N

N1

T1658N2

N

24

22

23

T1917

ClickP

2

P

OO

3

1

40 40

38

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Manual Ref. no. AIM 002 008 - 0 20 of 47

T1456

1

2

T1457

TN1

RN2

27

25

26 T1502

2

1

47 of 47

Page 21: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 21 of 47

T0453

Q

T0454

Q

O

31

29

T1503

N1-2

T0452

CLEANER

30

T0451

O

O

N1-2

28

32

Page 22: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 22 of 47

T1504

N

P

T0455

Click

T1505

3635

33

37

34

T1458

T1459

4x

AE

Page 23: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 23 of 47

39

38T1460

4

1

22x

32x

4

1

22x

32x

T1461

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Manual Ref. no. AIM 002 008 - 0 24 of 47

1 2

T1803

E

xxxxxxxx xxxxx xxxxxxxxx

Vehicle security sistem

E CLEANER

T1452

CLEANER

42

41

T1462

N1

N2

40

Page 25: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 25 of 47

T1455

E

45

T1454

E

3

1F 2

FE

44

43

T1463

E

E

N2

N1

S

1x

1

2

3Z1

RXTXLED57

Page 26: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 26 of 47

L/P L/BT2075

Z8 Z12

Z3

2xI

V/OZ6

Z3

7,5 Nm

10 mm1x

Z3

WITH CDL

T1662

48

4947

46

50

47

84 - 91

Page 27: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 27 of 47

T2076

IA1

Z12

Z8

1

1120

10 4

14

L/B

W GL/P

R/L

AA

1x

S

1xI

2x Pin IA1 wire color VSS wire color SignalR/B L/B Driver doorR/L L/P Passenger door

414

I

48

85 - 92

85 - 92

Page 28: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 28 of 47

49

85 - 92

85 - 92

T2077

IA1

Z12

Z8

1

1120

10 3

13

L/B

W GL/P

R/L

Pin IA1 wire color VSS wire color SignalR/B L/B Driver doorR/L L/P Passenger door

313

AA1x

I

2xI

1x

S

Page 29: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 29 of 47

T2082

Z16

Z10

Z15G/R

R

G

Z18V

Z11O

WITH CDL

Z17Y

50

51

T1468

51

46

50

Page 30: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 30 of 47

T2078

2E

“FRONT SIDE"

2M

1

54321

14

13

12

11

10

98

76

54

32

1235 4

R

Z10

123456714 13 12 11 10 9 8

G/R

Z15

1xAB

1xI

Pin 2E wire color VSS wire color SignalR R 12V4

Pin 2M wire color VSS wire color SignalG/RB/O IG6

52

85 - 92

85 - 92

Page 31: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 31 of 47

T2079

“FRONT SIDE"

2D

2A

WITH CDL

1 23 5 64

123456

1234567891018 11121314151617

1 910 18

2 3 4 5 6 7 811 121314151617

O

Z11

V

Z18

Pin 2D wire color VSS wire color SignalL/W O CDL open4

Pin 2A wire color VSS wire color SignalVL CDL close4

1xI

1xI

53

85 - 92

85 - 92

Page 32: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 32 of 47

T2081

S13

7

6

12

5 4 3 2 1

11 10 9 8 7

Z16

G

1xI

8 GW/R HornPin S13 wire color VSS wire color Signal

T2080

T22123

45678

Y

Z17

1xI

8 G/O Y BlinkerPin T22 wire color VSS wire color Signal

2155

85 - 92

85 - 9254

Page 33: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 33 of 47

T1473

VV1

56

57

T1472

Not to damage anyvehicle wires (justbehind the ho le )while drilling

max 3 mm

= =

Page 34: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 34 of 47

E

T1474

LED

3x

S

S

1x

2x

S

T1475

Z16

1

1

2

58

59

56

Page 35: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 35 of 47

T1477

4x

S

S

1x

T1476

60

61

59

61

62

59

Page 36: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 36 of 47

T1478

2x

S

63

62

13

2T1479

Z2

Z2

61

Page 37: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 37 of 47

T1482

64

66

65

T1480

T1481

21

Page 38: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 38 of 47

69

67

68

T1483

Z2

Z

Z9

T1484Z9 Z2

Z

T1485

12 Z

Page 39: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 39 of 47

70

72

T1487

W100cm

T1486

Z9

Z2

W

W1 2

2

1

T1488

Z2

RL/Y

B Z2

71

Page 40: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 40 of 47

T1491

Z 2

JH

2

Z 9

R7,5 Nm

1

14 mm1x

75

73T1489

JZ9

H

G

Click

T149074

Page 41: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 41 of 47

T1642

3x

S

10 mm1x

10 mm1x

T1493

2

7 Nm

A

Y

B

4

Z2

3

L10 mm

2x

B

1

L

77

76

Page 42: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 42 of 47

T1494

PZ464-00132-02

81

80

78

T0110

7,8 Nm

79

T1500

Vehicule security system

10 mm

10 mmCLEANER

X

Page 43: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 43 of 47

10 mm1x

7 Nm

AH1x

T1497

T1496

AM

T1495

AK1x

AGAF AG

AG

AL

AN AR

83

81

82

Page 44: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 44 of 47

T1340

1 2

T1499

AJ AB I AI

85

86

84

T1498

Z7

Z4

Y/B

BR

Z10

GR

R

R

BR

Z

AM

1xAI

2x

AJ

85 - 92

85 - 92

Page 45: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 45 of 47

T1341

CHECK

88

Ref: Toyota Wire Harness Repair Pub No. RM 1022E Page B30-31 Paragraph 6

90

87

T1344

10 mm(0.39 in)

10 mm (0.39 in)

3x

3x1 3

2 50%

10 mm(0.39 in)

3x3

2 50%

89

T1345

50%50%

Page 46: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 46 of 47

2x

10 mm(0.39 in)

T1346

2x

10 mm(0.39 in)10 mm (0.39 in)

2x

10 mm (0.39 in)

2x

91T1347

92

Page 47: HILUX (LHD) - Toyota Service Information5122BD41-4153-E988-529A-91BCA9… · HILUX (LHD) VSS 3 Installation instructions Model year: 2005 Vehicle code: *****L-*****W Part number:

Manual Ref. no. AIM 002 008 - 0 47 of 47

T1501

CHECK SIZEPrint 100%

Check with Rulersbefore use.

0 10 20 30 40 50 60 70 80 90 100

0001

0908

0706

0504

0302

01

Windowsside

Rear

RHS

Windowsside

Rear

LHS