Fast TrackHigh PressureStainless Steel Ball Valves

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Stainess Steel Valves Product Overview

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Configure the valves you need for Fast Track Delivery

Features § Flexible Delivery of high pressure 316 Stainless Steel 2 way ball valves § Custom connection combinations § NPT, SAE, BSP, Split Flange/Mating Flange in Code 61 and Code 62 § Metric Tube Connections according to DIN2353 / ISO 8434-1 § Different seat and seal materials to meet custom needs

Body Style: Round and block bodiesPressure Rating: 3000 and 6000 PSIDiameters: 6mm to 48mm (1/4" - 2")End Connections: • Female NPT Thread (ANSI B1.20.1) • Female BSP Thread (DIN ISO 228) • Female UN/UNF Thread (SAE J 514) • 3000PSI (Code 61 ISO6162-1) SAE Split Flange • 6000PSI (Code 62 ISO6162-2) SAE Split Flange • 3000PSI (code 61) SAE Split/Mating Flange Combination • 6000PSI (Code 62) SAE Split/Mating Flange Combination • 3000PSI (Code 61) SAE Mating Flange • 6000PSI (code 62) SAE Mating Flange • 24° Cone Connection DIN2353/ISO8434-1 (Light / Heavy Series)

Please consult STAUFF for alternative connection styles.Please see STAUFF ONE Catalogue for complete product specifications.

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Hi Pressure Stainless Steel2 Way Ball Valve

Standard Pressure Range § Operating Pressure range up to 7250PSI (500bar), depending on size and material combination

Standard Temperature Range § Operating temperature range: -40°C to 100°C (-40°F to 212°F)

Two-way Stainless Steel Ball Valves Designed For Use As On/Off device

Characteristics

Options / Accessories § Stainless steel Handles § Straight Handles in Aluminum or Zinc

§ Locking Devices § Actuator Packages § Limit Switches

Standard Construction § Block or Round Body Designed For In-Line Assembly § Supplied with Off-Set Lever

Standard Materials § Body: 316Ti (1.4571) § Ball: 316Ti (1.4571) § Stem: 316Ti (1.4571) § Lever: Zinc (Stauff sizes 04-08) Carbon Steel Zinc Plated (Stauff sizes 12-32)

§ Ball seat: Delrin® (POM) § O-rings: Viton® (FKM)

Standard Materials

Material Description Standard Temperature Range 1 Applications

Stainless Steel X6CrNiMoTi17-12-2X5CrNiMo17-12-2X2CrNiMo17-13-2

DIN EN 100881.4571 (AISI 316 Ti)1.4401 (AISI 316)1.4404 (AISI 316 L)

-200°C ... +200°C -328°F ... +392°F

Special applications in the chemical and power industries with specific requirements on the material and corrosion protection

Exact material specification depends on valve design.

1 General temperature limits: A rating above the indicated limits is possible when the temperature reduction ratings are taken into consideration.2 Pressure / temperature curve must be observed.

Material Description Trade Name Temperature Range Applications

PolyacetalPOMStandard

DelrinHostaform CUltraform

-30°C ... +100°C -22°F ... +212°F

High pressure and wear resistance, low water absorption, particularly suitable for hydraulic oils, other oils and water based hydraulic fluids

PolytetrafluorethylenePTFEAvailable

TeflonHostflonFluon

-200°C to +220°C 2 -328°F ... +428°F 2

Excellent chemical resistance to almost all fluids, no water absorption, low surface friction. (Suitable for food FDA-US Food and Drug Administration)Higher characteristic compounds available.

PolyetheretherketonePEEKAvailable

ArlonVictrex

-40°C ... +250°C -40°F ... +482°F

Good chemical resistance to many mediums, suitable for steam, high temperature resistance, high wearability

Cast ironGG25Available

0.60257DIN 1651

-40°C ... +250°C -40°F ... +482°F

Applications for abrasive fluids

Material description Trade Name Temperature Range Applications

Fluor RubberFPM Standard

VitonFuorelTecnoflon

-20°C ... +200°C-4°F ... +392°F

High chemical resistance to various mediums, in particular mineral oils, fuels and concentrated acids

Acrylonitrile Butadiene Rubber NBR Available

Buna N PerbunanHycarChemigum

-30°C ... +100°C -22°F ... +212°F

Good technical properties, therefore especially suitable for oils and gaseous mediums

Ethylene Propylene Diene Monomer RubberEPDM Available

Buna APNordel

-50°C ... +130°C -58°F ... 266°F

Good ageing stability, low wear, especially suitable for actylene, brake fluids, hot water, superheated steam, cooling gases, low-flammable liquids based upon Phosphoric acid

Stainless Steel ValvesCharacteristics / Technical Data

Stem and Adapter ‘O’ Rings

Ball Seats

Valve Body, Connections Adapters, Stem and Ball

Contact STAUFF for Dimensions and 3D Models

Female NPT, SAE, BSP

BBV 2 0 04 1 1 0 1 K - -

a Type High-Pressure Block Body Ball Valve up to size code 16 BBV High Pressure Round Body Ball Valve size 20 & over FBV

b Number of Ports Two Ports (Two-Way Ball Valve) 2

c Connection Style Female NPT Thread (ANSI B1.20.1) 0 Female BSP Thread (DIN ISO 228) G Female UN/UNF Thread (SAE J 514) 1 3000PSI (Code 61) SAE Split Flange 2 6000PSI (Code 62) SAE Split Flange 3 3000PSI (code 61) SAE Split/Mating Flange Combination

H

6000PSI (Code 62) SAE Split/Mating Flange Combination

T

3000PSI (Code 61) SAE Mating Flange E 6000PSI (code 62) SAE Mating Flange S

Please consult STAUFF for alternative connection styles.

d Connection Size

Please consult STAUFF for alternative connection sizes.

e Body Material / Surface Finishing Stainless Steel V4A (AISI 316Ti) 1 Alternative materials / surface finishings are available upon request. Consult STAUFF for further information.

f Ball / Stem Material Ball / Stem: Stainless Steel V4A (AISI 316Ti) 1

Alternative materials / surface finishings are available upon request. Consult STAUFF for further information.

g Ball Seat Material Delrin® (POM) (Standard) 0 PTFE 4 PEEK G Delrin (POM) With Anti-Erosion Support Ring H

Please Contact Factory For Temperature/Pressure Limitations. Alternative materials are available upon request. Consult STAUFF for further information.

h O-Ring Material NBR (Buna-N®) 0 FPM (Viton®) (Standard) 1 EPDM 3

Alternative materials and connections are available upon request for standard delivery. Consult STAUFF for further information.

i Manufacturing Code Manufacturing code for all connection styles (except Female NPT Thread)

M

Manufacturing code (only for Female NPT Thread) K Manufacturing code for high-pressure version STAUFF Size 12 and 16

H

j Lever Options Supplied with standard lever material according to size - Zinc (STAUFF size 04-08) Carbon Steel Zn Plated (STAUFF size 12-32)

-

Supplied without lever -0 Supplied with Straight Aluminum lever attached -1 Supplied with Stainless steel Off-Set lever -7SS

Please Contact Factory for Alternate Lever Options Alternative levers can be ordered separately. Please see page F98 for further information.

k Accessories / Options Supplied without accessories - Supplied with Locking Device LD3 -LD3 Supplied with Locking Device LD4 -LD4SS Supplied with Double-Acting Pneumatic Actuator (Please add size **)

-EDA

Supplied with Single-Acting Pneumatic Actuator (Please add size **)

-ESA

Supplied with Limit Switch in open position -LS-O Supplied with Limit Switch in closed position -LS-C Supplied with Limit Switch in open and closed position -LS-OC

STAUFF Size (according to dimension table)

02 04 06 08 10 12 16 20 24 32BBV FBV

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Stainless Steel ValvesOrder Codes

High Pressure Stainless Steel 2 Way Ball Valve Stocking Program

SAE Split FlangeValve Body Mating Flange

Maximum working pressures of components:

Component Description

Valve Body - SizeMax working pressure

1/4" - 1/2"7250PSI/500bar

3/4" - 1" K/M4500PSI/315bar

3/4" - 1" H 6000PSI/420bar

1 1/4" - 2" 6000PSI/420bar

CONNECTOR Female NPT,SAE,BSP - Size Max working pressure

1/4" - 1/2" 7250PSI/500bar

3/4" - 1" K/M 4500PSI/315bar

3/4" - 1" H 6000PSI/420bar

1 1/4" - 2" 6000PSI/420bar

CONNECTOR Split Flange SAE code 61 - Size Max working pressure according to ISO 6162-1

1/2" 5000PSI/350bar

3/4" M 5000PSI/350bar

1" M 4600PSI/320bar

1 1/4" 4000PSI/280bar

1 1/2" - 2" 3000PSI/210bar

CONNECTOR Split Flange SAE code 62 - Size Max working pressure according to ISO 6162-2

1/2" 6000PSI/420bar

3/4" - 1" H 6000PSI/420bar

1 1/4" - 2" 6000PSI/420bar

CONNECTOR Mating Flange SAE Code 61 - Size Max working pressure according to ISO 6162-1

1/2" 5000PSI/350bar

3/4" M 5000PSI/350bar

1" M 4600PSI/320bar

1 1/4" 4000PSI/280bar

1 1/2" - 2" 3000PSI/210bar

CONNECTOR Mating Flange SAE Code 62 - Size Max working pressure according to ISO 6162-2

1/2" 6000PSI/420bar

3/4" - 1" H 6000PSI/420bar

1 1/4" - 2" 6000PSI/420bar

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Stainless Steel ValvesSpecial Program / Custom Valves off the Shelf

FAST TRACK High Pressure Stainless Steel Ball Valve Program

Delivery in days ... not weeks or months!

Innovative Solutions to Meet Urgent Needs

High-pressure stainless steel ball valves are used in critical applications in the chemical, petrochemical, pharmaceutical and food processing industries. The strength, corrosion resistance and sanitary features they provide cannot be met by any other valve configuration.

If you need a high-pressure valve, you need it NOW.

From Components to Custom

To avoid the long lead times associated with high pressure valves, STAUFF’s solution is to stock a range of stainless steel bodies and end connections unassembled. That way STAUFF can respond to your needs in days … not weeks or months.

STAUFF technicians assemble your custom high-pressure valves from the highest quality components.

You could always count on STAUFF for the best quality. Now you can count on STAUFF for the best delivery, too.

For details call 1.201.444.7800 or Email: Sales@stauffusa.com

We are an internationally leading developer, manufacturer and supplier of pipework components, measuring equipment and hydraulic accessories.

Chemical industry Oil and gas industry Power plant engineering and turbine technology

Shipyards, shipping companies and suppliers(Picture Courtesy of: ThyssenKrupp Marine Systems AG)

Pulp and paper industry(Picture Courtesy of: Voith Paper GmbH & Co. KG)

Steel and heavy-metal industry

Local Solutions For Individual Customers Worldwide

Product Overview VALVES § English § LIT54 § 05/2014

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