HGCM System2
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Transcript of HGCM System2
HARD GELATIN CAPSULE MACHINES SCADA ProjectDesigned by: Ahmed KamalAutomation Engineer at Jedco International Pharmaceutical
What is Hard Gelatin Capsule ?
Hard Gelatin Capsule Machine
More about the machine Allen Bradley control system DeviceNet communication system 10 main heaters and HVAC system Hydraulic system Pneumatic system Mechanical system, and Pumps Electrical motors, Instruments, and
Sensors
Why SCADA project needed?
Production followed up by Management level
Parameters monitored and analyzed by Engineering level
Fault tracking Save manual data recording time HVAC calculations
Project Hardware AllenBradley -- SLC 5/04 & 5/05
controller StarTech Netrs232 ( Rs232 to Ethernet )
Adapter Ethernet Switches
Project Softwares RSLinx Gateway Microsoft Excel Visual Basic for applications StarTech IP-Extender
Manager
Project Objectives Remote monitoring and recording for
machines status and parameters. Print monthly report about break down
time Daily data presentation Archiving data
Reason behind using Excel Low cost instead of using that software:
FactoryTalk. Cristal Report. Sequel Database.
High programing capabilities. More popular. Unlimited Tags
Monitoring Screens • Three Machines• Sections
• General Informations• Machines Production• HVAC Parameters• Raw Material
Parameters• Process Heaters• HVAC Calculations• Notifications lamps
Monitoring Screens • Process Parameters
Charts
• Daily based• Show Set value• Show Present value• Adjustable Scale• Excellent visualize
Printable Charts• Save Ink• No need for colored
printer
Machine speed chart• Set and present value• Set value manipulation
HVAC Charts
• AHU Speed• AHU Humidity set value• AHU Humidity present
value
HVAC Charts
• Humidity Ratio• Calculated from
• AHU Temperature• AHU Humidity• Air Pressure
HVAC Charts
Production Chart• Production Counter• Reset once per shift
Alarm Report
• Alarm Time• Alarm Code• Alarm Message• For maintenance
schedule• To evaluate
maintenance crew
Breakdown Report• Breakdown duration per
working shift• Breakdown counter
Control Room
• Data Exporting• Start/Stop Recording• Data Archiving
Control Room
• Machine Time synchronization
• Record timer• Used passwords
Passwords
Data resorting
• Restore Operating parameters
• Restore by row number• Operators evaluation
Data resorting
• Restore Operating parameters
• Restore by row number• Operators evaluation
Recording
• Continuous Recording• Record every 30 minute• Classified by working
shifts• Record all monitored
parameters• No effect on opened
sheets
Thanks for reading