HFIC Chapter 13 SoC Design Flow

47
1 Chapter 13. SoC Design Flow Chapter 13. SoC Design Flow

description

soc

Transcript of HFIC Chapter 13 SoC Design Flow

  • 1Chapter 13. SoC Design FlowChapter 13. SoC Design Flow

  • 2OutlineOutline

    Design flow for HF ICs

    Examples of mm-wave ICs

  • 3Top-down design flow for mm-wave SoCsTop-down design flow for mm-wave SoCs

    System level specification, high-level modelSymbol, I/O, layout placeholder

    Block level specificationhigh-level modelSymbol, I/O, layout placeholder

    Transistor-level schematic design of basic cellshigh-level model

    Transistor layout and extraction

    System layout, extraction, Simulation, verification

    Block level layout, extractionand simulation, verification

    Basic cell inductor design, Inductor modelCell layout, simulation after extraction

    SYSTEM level

    Block (sub-block) level

    Cell level

  • Design flow for HF ICs in nanoscale CMOS Design flow for HF ICs in nanoscale CMOS Check MOSFET model for sanity:

    peak fT current density = 0.3mA/m ... 0.4 mA/m

    Add RG and check fMAX, NFMIN and JOPT = 0.12-0.15 mA/m

    Transistor/varactor cell optimization: Wf to balance RS, RG and

    minimize Cgd and other parasitics. Fix Wf and vary just Nf.

    Schematic level design with RG added to MOSFET digital model

    Transistor(cascode,CMOS inverter) layout optimization: choice of metal stack on drain and source depending on: CS, CG, CD, cascode, CMOS inv

    monitor fMAX, NFMIN, gain

    Parasitic resistance seems to be the killer in 65nm and beyond

  • Design flow for HF ICs in nanoscale CMOS (ii)Design flow for HF ICs in nanoscale CMOS (ii)

    Include RC-extracted transistor(cascode/CMOS inv) layout in schematic (expect significant > 20% performance degradation)

    Design inductors and interconnect in EM simulator based on schematic-level design with extracted transistors and pad capacitance

    Add metal ground and power mesh to cell and RC-extract cell (without inductors)

    Add inductor and interconnect models to schematic of RC-extracted cell

    Add interconnect modelled in ASITIC between cells

  • Example: Hierarchical breakout of cell Example: Hierarchical breakout of cell for parasitic extractionfor parasitic extraction

    Minimize cell layout footprint to reduce capacitance

    Extract cell RC

    Model inductors and long interconnect in ASITIC

    330

    VDD

    = 1 V

    1 nH

    Q1 Q2 Q3 Q4

    1 nH

    330

    CLK

    DATA

    OUT

    HVTHVT

    LVT LVT

    330

    VDD

    = 1 V

    Q1

    Q2

    Q3 Q4

    330

    CLK

    DATA

    OUT

    HVTHVT

    LVT LVT

  • Layout IssuesLayout Issues

    Specific to mm-waves:

    For performance: gate finger width in LNA/VCO

    For all applications using nano-scale CMOS:

    For manufacturability (antenna rules, OPC)

    For variability (strain, stress, and process variation)

  • Diff. pair layout in nano-CMOS technologiesDiff. pair layout in nano-CMOS technologies

    Transistors share the same well and are interspersed

    symmetrically to minimize impact of process variation

    All fingers have the same orientation, Wf, L, to avoid

    photolithography problems and strain variation

    Dummy gates are placed on each side to ensure L uniformity, ease

    photolithographical phase correction, and reduce impact of strain

    variation

    S D1 S D2 S D2 S D1 S

    G1

    Dum

    my

    Dum

    my

    G1

    G2

    G2

    G2

    G2

    G1

    G1

  • CMOS Latch, Selector, and Gilbert Cell LayoutCMOS Latch, Selector, and Gilbert Cell Layout

    330

    VDD

    = 1 V

    1 nH

    Q1 Q2 Q3 Q4

    1 nH

    330

    CLK

    DATA

    OUT

    HVTHVT

    LVT LVT

    S D1 S D2 S D2 S D1 S

    G1

    Dum

    my

    Dum

    my

    G1

    G2

    G2

    G2

    G2

    G1

    G1

    S D1 S D2 S D2 S D1 S

    G1

    Dum

    my

    Dum

    my

    G1

    G2

    G2

    G2

    G2

    G1

    G1

    S D1 S D2 S D2 S D1 S

    G1

    Dum

    my

    Dum

    my

    G1

    G2

    G2

    G2

    G2

    G1

    G1

    DUMMY DUMMY

    HVT Pair

    LVT QUAD

    R1

    R1

    R1

    R2

    R2

    R2R2R1

  • Colpitts VCO Layout Colpitts VCO Layout

    Components are placed as

    close as possible to each

    other

    Merged varactor pair with

    shared n-well

    Transistor fingers narrow

    and contacted on both

    sides (not shown)

    Dummy gates on side to

    minimize variability due to

    STI-induced strain

    C1 C2

    C2C1

  • Cross-Coupled VCO LayoutCross-Coupled VCO Layout(K. Tang, et al CSICS-06)(K. Tang, et al CSICS-06)

    Merged cross-coupled and buffer pair to minimize interconnect capacitance

  • Bias and ground distribution and decouplingBias and ground distribution and decoupling

    Fine ground mesh with grounded substrate taps throughout the circuit

    At least two metals shunted together on ground mesh

    Distributed de-coupling of power supply mesh over ground mesh

    Local MIM (0.5pF - 1pF) de-coupling to ground if available

    Careful with MOM caps to ensure high Q

    45 degree angles no longer allowed in 45nm

  • Bias Distribution Bias Distribution (E. Laskin, ISSCC-08)(E. Laskin, ISSCC-08)

    Metal mesh distributes ground, VDD, bias to all cells Substrate contacts, distributed decoupling, low R, L Meets all density rules

  • Signal distribution : t-line groundplane lossSignal distribution : t-line groundplane loss

    7.5 m

    2 m

    5 m

    3 m

    8.2 m

    1 m

    5 m

    3 m

  • Local supply distribution and de-couplingLocal supply distribution and de-coupling

    A

    B

  • Bias de-coupling in 100-GHz transceiverBias de-coupling in 100-GHz transceiver

  • Signal and block-to-block isolation strategiesSignal and block-to-block isolation strategies

    SILICON SUBSTRATE: p-

    Shielded bias/controlline

    p+ p+p+ p+p+ p+p+ p+p+ p+p+ p+p+ p+p+ p+p+ p+p+ p+ p+ p+p+ p+p+ p+p+ p+ p+

    mm-wave GND GND

  • Mm-wave transceiver examplesMm-wave transceiver examples

    60-GHz CMOS and SiGe BiCMOS wireless phased arrays

    77-GHz SiGe BiCMOS automotive radar transceiver

    70-80 GHz SiGe BiCMOS active imaging array with digital

    beamforming

    140 to 170-GHz SiGe BiCMOS sensor transceivers with on-

    die BIST and antennas

  • 60-GHz 1.5-5 Gb/s wireless links60-GHz 1.5-5 Gb/s wireless links

  • SiGe BiCMOS 60-GHz phased array receiverSiGe BiCMOS 60-GHz phased array receiver

  • SiGe BiCMOS 60-GHz phased array receiverSiGe BiCMOS 60-GHz phased array receiver

  • SiGe BiCMOS 60-GHz phased array transmitterSiGe BiCMOS 60-GHz phased array transmitter

  • 65-nm CMOS 60-GHz receiver phased array65-nm CMOS 60-GHz receiver phased array

  • 65-nm CMOS 60-GHz receiver phased array65-nm CMOS 60-GHz receiver phased array

  • 77-GHz Automotive Radar77-GHz Automotive Radar[5]

  • W-Band active imaging array with digital W-Band active imaging array with digital beamformingbeamforming

    [S.S. Ahmed et al, IEEE Microwave Magazine October 2012]

    [7]

  • Antenna array clustersAntenna array clusters

    [S.S. Ahmed et al, IEEE Microwave Magazine October 2012]

    [7]

  • Digital beamforming array conceptDigital beamforming array concept

    [S.S. Ahmed et al, IEEE Microwave Magazine October 2012]

  • Blcok diagram of single arrayBlcok diagram of single array

    [S.S. Ahmed et al, IEEE Microwave Magazine October 2012]

  • RX and TX array elementsRX and TX array elements

    [7]

  • Differential LNA with ESD protectionDifferential LNA with ESD protection

  • Chip packagingChip packaging

  • Push-push 150-170GHz Doppler transceiverPush-push 150-170GHz Doppler transceiver

    /128

    IF2 OUT

    IF1 OUT

    PLLfREF

    578-664MHz

    AM-MOD

    TXPD

    148-170GHz

    74-85GHz

    LNA

    LNA

    TXAMP

    LOAMP

    LOAMP

    LOAMP

    TX ANT

    RX1

    RX2

    [28]

  • Monostatic 120/150 GHz distance sensorsMonostatic 120/150 GHz distance sensors

    890 mW with both prescalers on from1.8V and 1.2V supplies

    [I. Sarkas et al.CSICS 2012]

  • Layout and performance summaryLayout and performance summary2.6mm2.3mm

    130nm SiGe BiCMOS technology,

    HBT fT/fMAX= 230/280 GHz

    Tuning range 143-152 GHz

    NF-6 dBm

    PN < -83 dBc/Hz at 1MHz

    PDC = 800 mW

  • Coupler with detectorsCoupler with detectors

  • Coupler with detectors: Linearity Coupler with detectors: Linearity

  • Digital Tuner StatesDigital Tuner States

    0.2 0.5 1.0 2.0 5.0

    -0.2j

    0.2j

    -0.5j

    0.5j

    -1.0j

    1.0j

    -2.0j

    2.0j

    -5.0j

    5.0j

    122 GHz 145 GHz

    0.2 0.5 1.0 2.0 5.0

    -0.2j

    0.2j

    -0.5j

    0.5j

    -1.0j

    1.0j

    -2.0j

    2.0j

    -5.0j

    5.0j

  • 145 GHz fundamental frequency VCO145 GHz fundamental frequency VCO

    39

    0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4142

    143

    144

    145

    146

    147

    148

    149

    150

    151

    152

    Coarse = 1.4V

    Coarse = 0.8V

    Coarse = 0VO

    scill

    atio

    n Fr

    eque

    ncy

    (GH

    z)

    Fine Control (V)

    143-152 GHz tuning rangePN=-103 dBc/Hz @10MHz offset

    PDC = 72 mW

  • Measured output powerMeasured output power

    40

    144 145 146 147 148 149 150 151 152 153-14-13-12-11-10

    -9-8-7-6-5-4-3

    Antenna port open

    TX detector thru output- Antenna port terminated

    Antenna port (after 6dB coupler)

    TX P

    ower

    (dB

    m)

    Frequency (GHz)Power at antenna port measured with ELVA power sensorOn-chip and external measurements track very well

  • Receiver schematicsReceiver schematics

  • Receiver Gain and Noise FigureReceiver Gain and Noise Figure

    42

    142 143 144 145 146 147 148 149 150 151 152 1538

    9

    10

    11

    12

    13

    14

    15

    16

    Gain

    NF

    Gai

    n - D

    SB

    Noi

    se F

    igur

    e (d

    B)

    LO Frequency (GHz)

    13-15 dB gain, 23 dB of gain control in LNALow noise figure: 8.5-10.5dB

  • Antenna and die in package Antenna and die in package

    43

    QFN package with

    bondwire transition to

    antenna on alumina

    Courtesy of Robert Bosch GmbH, Karlsruhe Institute of Technology and EU SUCCESS project partners

  • 120-GHz Distance Sensor120-GHz Distance Sensor

    [I. Sarkas et al. Trans. MTT, March 2012]

    1.2/1.8V, PD=0.9W

    NF = 10 dBRX Gain = 12 dBPN= -100 dBc/Hz

    Psat > 3 dBm

  • Layout and PackagingLayout and Packaging

    Chip: 2.2mm2.6mm Package: 7mmmm

    130-nm BiCMOS9MW: SiGe HBT fT= 230 GHz, fMAX = 280 GHz

    Dr. J. Hasch

  • SummarySummaryInductors and transformers are scalable to at least 200 GHz

    Accurate modelling of passives is as critical as transistor models

    Transistor layout is critical to nanoscale CMOS circuit

    performance

    Layout parasitics can degrade CMOS IC performance by as

    much as one technology node

    HF SoC performance critically dependent on

    supply distribution and de-coupling strategies

    Signal and block-to-block isolation strategies

    Examples of mm-wave ICs above 60 GHz

  • TX/RX PackagingTX/RX Packaging

    Slide 1OutlineSlide 3Slide 4Slide 5Slide 6Slide 7Slide 8Slide 9Layout Issues Colpitts VCOLayout Issues cross-coupled VCOSlide 12Bias DistributionSlide 14Slide 15Slide 16Slide 17Slide 18Slide 19Slide 20Slide 21Slide 22Slide 23Slide 24Slide 25Slide 26Slide 27Slide 28Slide 29Slide 30Slide 31Slide 32Slide 33Slide 34Slide 35Slide 36Slide 37Slide 38145 GHz Fundamental Frequency VCOOutput PowerSlide 41Receiver Gain and Noise FigureLow Cost Packaging 145 GHz Solution Slide 44Slide 45Slide 46Slide 47