Helping Customers Lower TCO through Flowserves Technology Advantage Helping Customers Lower TCO...

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Helping Customers Helping Customers Lower TCO through Lower TCO through Flowserve’s Flowserve’s Technology Technology Advantage Advantage Web Portal Web Portal Tim Hostman VP IT Innovation

Transcript of Helping Customers Lower TCO through Flowserves Technology Advantage Helping Customers Lower TCO...

Page 1: Helping Customers Lower TCO through Flowserves Technology Advantage Helping Customers Lower TCO through Flowserves Technology Advantage Web Portal Web.

Helping Customers Lower Helping Customers Lower TCO through Flowserve’s TCO through Flowserve’s Technology AdvantageTechnology Advantage ™™ Web PortalWeb Portal

Tim HostmanVP IT Innovation

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Agenda

• Background on Flowserve• Challenges facing our customers• Our offerings to help with these challenges• Why we partnered with OSIsoft• Our Technology Advantage™ Web Portal• Questions

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Background on Flowserve

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Our Vision and Brand Promise

Distinguish Ourselves At Our Customers By Delivering Integrated Flow Management Solutions

As A Global, Unified, Customer-centric Business

Flowserve is a Trusted Partner that uses its collective experience and resources to help

customers exceed their business goals

Vision

Brand Promise

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A Leading Portfolio of Products, Solutions & Services

A Leading Portfolio of Products, Solutions & Services

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Company Overview

• More than 14,000 employees in 56 countries• Customers in more than 70 countries• World headquarters: Irving, Texas, USA• Over 200 years of progress and innovation

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Locations / Industries Supported

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Challenges facing our customers

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Challenges facing our customers

OperatingBudgets

• Pressure to reduce or keep operating budgets flat

• Rising energy costs• Spare part inventory

– Availability– Carrying costs

• “Bad actor” systems• Emergency breakdowns

– Short cycled MTBR, MTBF, & MTBPM

• Lack of data / too much data– Expertise in what it all means

• Aging workforce– Rotating equipment expertise retiring

Rising Energy Costs

Rising Operational

Costs

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How our offerings help with these challenges…….

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Integrated Solutions Offerings……

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Our Advantage

Creating the ‘Service Model of the Future’

Global installed base, product portfolio and experience in fluid motion and control

Continued technology investments in intelligent devices, advanced communications & data convergence

Our commitment to partner with our customers to lower their total Life Cycle Cost

A global network of service support, technical resources and Quick Response Centers

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Why we partnered with OSIsoft?

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Why we partnered with OsiSoft?

• A recognized leader in the industries we serve• Global operation with over 600 employees

worldwide• 450+ Integration options• EA was best option for us

– Managed PI to ensure high availability– Covered our development, test & production needs– Dedicated enterprise project manager on our account

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Our Technology Advantage™ Web Portal

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Getting information from the assets

• IPS Wireless– Wireless sensors, repeaters, receivers, etc– Pressure, Vibration, Temperature, Gas Detection

• IPS APEX– Edge device intelligence

• OSIsoft Platform– Connectivity to many systems

• Multiple Security Layers• Communication Methods:

– Satellite, Cellular, Network

0IPS APEXIPS APEX

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Site Entry

• Site Structure– Navigate the contracted

customers– Follows: Customer > Site >

Unit > Equipment

• Tabbed sections– Sections of a customer portal:

reports, asset information, collaboration

• Key Contacts / Asset Experts– Access to asset-specific

experts

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Unit / Equipment Level

• Alarms / Notifications• KPIs• Schematics• Data Views:

– Tables– Gauges– Trends

• Contact: Asset Experts

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Alarms / Notifications

• Setup based on sensory data, KPIs, or custom formulas

• Notifications are sent via e-mail or SMS

• Alarms are color coded

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KPIs –Tables / Gauges / Trends

• Key Performance or Process Indicators

• Can be based on sensory data, equations, life cycle data, etc

• Multiple visualizations:– Tables, Gauges, Trends

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Schematics

• Graphical representation of unit, equipment, or process

• Can contain:– Alarm indicators– Trends– Level indicators– Sensory values– Etc

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Asset Info - Enterprise Data

• Maintenance Data• Installation Information• Drawings• Bill of Materials

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Ex: Bill of Materials

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Reports

• Reports are built using Excel and shared via the web

• Custom layouts• Can pull sensory data live

and/or historically• Can embed trends, graphics,

etc.

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Ex: Contract Reports

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Contract Management

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Plant / Customer Level

• Roll up data from lower levels

• Set different alarm points or contract additional data

• Announcements / collaboration

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Tying it all together

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Reducing Cost & Maximizing Reliability

`

Perf

orm

ance

Mea

sure

s

Don’t fix it

Fix it after it breaks

Fix it before it breaks

Don’t just fix it, improve it

PredictableScheduled

Coordinated

Cost Focus

Eliminate Defects

Improve Precision

Redesign

Value Focus

Alignment (shared vision

across unit)

Integrating(supply, mfg, logistics, eng)

Differentiating(new system

performance)

Alliances

Continuallyoptimize

Regressive

Reactive

Planned

Proactive

Strategic

Maintenance Models

Unpredictable

Reactionary

• Training• Failure prevention

technology• Predictive maintenance• Energy monitoring &

optimization• Additional consultative

services– Inventory reduction

management assistance– Outsource

repair/rebuild activities– Engineering services

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Leveraging our industry leadership

The ‘Service Model of the Future’…..Now

Global installed base, product portfolio and experience in fluid motion and control

Continued technology investments in intelligent devices, advanced communications & data convergence

Our commitment to partner with our customers to lower their total Life Cycle Cost

A global network of service support, technical resources and Quick Response Centers

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Questions?