Shacklesby Gunnebo Lifting

High quality wire rope and chain fittings

The Norwegian Forging Specialist

The company was established in 1918 as Andr. Jacobsen AS and is located on an island close to Bergen on the Norwegian west coast. The firm has grown to become the leading Scandinavian manufacturer of forged shackles and riggingscrews. Other main product lines are general forgings and The Gunnebo Lifting product range. The manufacturing program is constantly developed to meet our customers varying demands. Thus the company stands out as single point supplier. The products are made from a range of steel qualities, including stainless acid proof steel and high grade alloy steel to comply with the most stringent specifications. Our workshops comprise all facilities and systems for the manufacturing and control of top quality products. This include tool design, advanced tool shop, forging, heat threatment, machining, hot dip galvanizing and quality control. As a proof of our consistant work to maintain a high standard of quality the company is certified in accordance with the ISO 9001-2008 standard. The company was bought by Gunnebo in 2001 and changed name to Gunnebo Anja Industrier AS.

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Stock

Definitions

Working Load Limit (WLL) = The maximum load a component or lifting assembly is authorized to take in general use under straight pull. The WLL is often known as Safe Working Load (SWL).

Proofload (PL) = The maximum load applies when prooftesting a component or lifting assembly. The tested item may not show visible permanent deformation after proofloading.

Minimum Breaking Load (MBL) = The minimum load under straight pull at which the component or lifting assembly may break.

Safetyfactor (S.F.) = The ratio between the MBL divided by WLL, for instance 6,0

Shockload = A resulting load from impact or jerk of a static load. A shockload is generally much larger than the static load and great care should be taken to avoid such hazardous loads.

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Testing machine

Information

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w.nem

ko.coGunnebo - Anja Industrier AS Lonevåg, Norway has implemented and maintains an Environmental Management System which fulfills Nemko’s provision for Management System Certification and

the requirements of the following standard NS-EN ISO 14 001:2004

The certificate covers the following activities: Manufacturing, testing and marketing of hot forged chain and wire rope fittings and general forgings

Oslo, 2007-10-02

___________________________Claus Breyholtz Nemko AS, Certification Department

Certificate number: 901208 First time issued: 2007-10-02 Expires: 2010-10-02

CC EE RR TT II FF II CC AA TT EE

Product documentationUpon request at time of order, load rated products can be supplied with

Alternative documentation.•Work certificate acc. EN 10204 - 2.1•Certificate of basic rawmaterial acc. EN 10204 - 3.1•Proof load certificate•Tracable rawmaterial / inspection certificate acc. EN 10204 - 3.1•

Approval by official classification offices can be arranged

MarkingGunnebo shackles which can be supplied with a workcertificate are normallymarked with:

Working Load Limit (metric tons)•The manufacturer´s logo•Tracability code•Grade of steel•CE mark confirm conformity with the Machinery Directive•

Within the lifting tackle industry onshore and offshore there is a growing awareness and concern about product safety and reliability. In Europe this is also expressed in The Machinery Directive 89/392/EEC and later amendments which further highlights the responsibility of the manufacturer, distributor and end user of lifting gear. Gunnebo shackles are specified, monitored and documented in compliance with the most stringent requirements for the product concerned. A certified ISO 9001-2000 system is an evidence of our quality standard.

We appreciate the trust shown us when specifying, ordering and using Gunnebo Lifting shackles.

-Cert no: PPO B164

Gunnebo-Anja Industrier AS

Inspection certificate Acc Din 50049 - 3.1.B

Identification

Bow Bolt

PPO B164

Safety factor 8,0 WLL 2,00 Ton

Object: Anja Offshore Safety Bow Shackles No 856

Size: 1/2 x 5/8'' (13x16mm)

Standard: NS-EN 13889 / DnV Type Approval Certificate No S-2973

Requirements DnV standard for certification of offshore containers No 2.7-1

Finish All parts hot dip galvanized. Bolt and shackle eyes painted.

Material Quality Killed / fine grain threated Alloy Steel

TEST RESULTS

Ø DiaChemical Composition A Re Rm

Item Cast No mm Marking C Si Mn P S Cr Al Ni % N/mm2 N/mm2

Bow 8-3538 18 PPO 0,23 0,29 0,96 0,014 0,011 0,58 0,027 0,41

Bolt 185279 B164 0,37 0,16 0,77 0,008 0,010 0,30 0,039 0,04 15,0 920 990

Charpy ISO-V Breaking Proof Test Test

Item HRC Temp Joule Load ( KN ) Load ( KN ) Date Remarks

Bow 30 - 40°C 95/80/80 160 40 05.11.07

Bolt 33 - 40°C 77/90/92 160 40 05.11.07

We hereby certify that the material described above has been manufactured and tested

to apply with the spesified requirements and sound industrial practise.

QA Manager( Sign. / stamp )

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Instructions

Instructions for use

Shackles should be inspected before use to ensure that:

All markings are legible•The body pin are both indentifiable as being of the same size, type and make•The threads of the pin and the body are undamaged•Never use a safety bolt type shackle without using the split cotter pin•The body and pin are free from nicks, gouges, cracks and corrosion•Shackles may not be heat threated as this may affect their Working Load Limit•Never modify, repair or reshape a shackle by welding, heating or bending as this will affect the •Working Load Limit

Temperature

If extreme temperature situations are applicable, the following load reduction must be taken info account Reduction for elevtated temperaturesTemperature: New Working Load Limit

0 - 200 °C 100% of original Working Load Limit200 - 300 °C 90% of original Working Load Limit300 - 400 °C 75% of original Working Load Limit > 400 °C not allowed

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Avoid applications were due to movement the shackle pin can rotate

Shackle must be put weight on in stright directions

Avoid applications were due to movement the shackle can rotate

Shackle must be loaded in straigth direction

Side loads should be avoided as the products are not designed for this purpose. If side loads cannot be avoided, the following reduction factors must be taken into account:

Reduction for side loadingLoad angle New Working Load Limit0° 100% of original WLL45° 70% of original WLL90° 50% of original WLL

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Gunnebo Lifting Shackles

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8GUNNEBO LIFTING STANDARD SHACKLES NO 855bow shackles with safety bolt

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9GUNNEBO LIFTING STANDARD SHACKLES NO 854bow shackles with screw pin

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10GUNNEBO LIFTING STANDARD SHACKLES NO 835dee shackles with safety bolt

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11GUNNEBO LIFTING STANDARD SHACKLES NO 834dee shackles with screw pin

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12GUNNEBO LIFTING ARCTIC SHACKLES NO 856bow shackles with safety bolt

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14GUNNEBO LIFTING SUPER SHACKLES NO 858bow shackles with safety bolt

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15GUNNEBO LIFTING ROV SHACKLES NO 860

GUNNEBO LIFTING WIDE BODY SHACKLES NO 859

GUNNEBO LIFTING HEAVY DUTY SHACKLES NO 857

Gunnebo Lifting Standard Shackles No 855bow shackles with safety bolt

- Standard: U.S. Fed. Spec. RR-C-271 - EN 13889- Material: High Tensile Steel, Quenched and tempered, Grade 6- Finish: All parts hot dip galvanized, brown painted bolts/pins on top of galv.- Safety factor: 6,0- Documentation: Test certificate and traceable 3.1 certificate- Temperature: - 20 °C - 200 °C

Art.no WLL tonsNominal

sized

Boltdiad 1

Insidewidth

a

Insidelength

c

Outsideeyed 2

Insidebow

e

WeightSafetyBolt

A085506 0,5 1/4” - 6 8 12 29 16 20 0,07A085508 0,75 5/16” - 8 10 13 32 20 21 0,13

A085509 1,0 3/8” - 9 11 16 36 22 26 0,17A085511 1,5 7/16” - 11 13 18 43 26 29 0,25A085513 2,0 1/2” - 13 16 21 47 33 33 0,42

A085516 3,25 5/8” - 16 19 27 60 40 42 0,7A085519 4,75 3/4” - 19 22 31 71 47 51 1,2A085522 6,5 7/8” - 22 25 37 84 52 58 1,7

A085525 8,5 1” - 25 28 43 95 58 68 2,5A085528 9,5 1.1/8” - 28 32 46 108 64 74 3,4A085532 12,0 1.1/4” - 32 35 52 119 72 83 4,8

A085535 13,5 1.3/8” - 35 38 57 132 74 89 7,0A085538 17,0 1.1/2” - 38 42 60 146 84 98 9,0A085545 25,0 1.3/4” - 45 50 74 178 105 127 15,0

A085552 35,0 2” - 50 57 83 197 119 138 21,0A085556 42,5 2.1/4” - 57 65 95 222 135 160 29,0A085564 55,0 2.1/2” - 65 70 106 255 145 185 41,0

A085576 85,0 3” - 75 83 127 330 165 190 62,0A085589 120,0 * 3.1/2” - 95 95 146 380 203 235 110,0

Forging tolerances: As per EN 13889 Table 2* Safety factor: 5,0 / painted

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Gunnebo Lifting Shackles

Gunnebo Lifting Standard Shackles No 854bow shackles with screw pin

- Standard: U.S. Fed. Spec. RR-C-271 - EN 13889- Material: High Tensile Steel, Quenched and tempered, Grade 6- Finish: All parts hot dip galvanized, brown painted bolts/pins on top of galv.- Safety factor: 6,0- Documentation: Test certificate and traceable 3.1 certificate- Temperature: - 20 °C - 200 °C

Art.no WLL tonsNominal

sized

Boltdiad 1

Insidewidth

a

Insidelength

c

Outsideeyed 2

Insidebow

e

WeightScrew

Pin

A085405 0,33 3/16” - 5 6 10 22 13 16 0,02A085406 0,5 1/4” - 6 8 12 29 16 20 0,06A085408 0,75 5/16” - 8 10 13 32 20 21 0,11

A085409 1,0 3/8” - 9 11 16 36 22 26 0,15A085411 1,5 7/16” - 11 13 18 43 26 29 0,21A085413 2,0 1/2” - 13 16 21 47 33 33 0,37

A085416 3,25 5/8” - 16 19 27 60 40 42 0,65A085419 4,75 3/4” - 19 22 31 71 47 51 1,1A085422 6,5 7/8” - 22 25 37 84 52 58 1,5

A085425 8,5 1” - 25 28 43 95 58 68 2,2A085428 9,5 1.1/8” - 28 32 46 108 64 74 3,1A085432 12,0 1.1/4” - 32 35 52 119 72 83 4,2

A085435 13,5 1.3/8” - 35 38 57 132 74 89 6,0A085438 17,0 1.1/2” - 38 42 60 146 84 98 8,0A085445 25,0 1.3/4” - 45 50 74 178 105 127 13,5

A085452 35,0 2” - 50 57 83 197 119 138 18,5A085456 42,5 2.1/4” - 57 65 95 222 135 160 26,5A085464 55,0 2.1/2” - 65 70 106 255 145 185 38,0

Forging tolerances: As per EN 13889 Table 2

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Gunnebo Lifting Standard Shackles No 835dee shackles with safety bolt

- Standard: U.S. Fed. Spec. RR-C-271 - EN 13889- Material: High Tensile Steel, Quenched and tempered, Grade 6- Finish: All parts hot dip galv., brown painted bolts/pins on top of galv.- Safety factor: 6,0- Documentation: Test certificate and traceable 3.1 certificate- Temperature: - 20 °C - 200 °C

Art.no WLL tonsNominal

sized

Boltdiad 1

Insidewidth

a

Insidelength

c

Outsideeyed 2

WeightSafetyBolt

A083513 2,0 1/2” - 13 16 21 41 33 0,30A083516 3,25 5/8” - 16 19 27 51 40 0,60A083519 4,75 3/4” - 19 22 31 60 47 1,10

A083522 6,5 7/8” - 22 25 37 71 52 1,50A083525 8,5 1” - 25 28 43 81 58 2,2A083528 9,5 1.1/8” - 28 32 46 90 64 3,1

A083532 12,0 1.1/4” - 32 35 52 100 72 4,2A083535 13,5 1.3/8” - 35 38 57 111 74 5,6A083538 17,0 1.1/2” - 38 42 60 122 84 7,5

A083545 25,0 1.3/4” - 45 50 74 149 105 13,0A083552 35,0 2” - 50 57 83 171 119 18,0A083564 55,0 2.1/2” - 65 70 105 203 145 36,0

Forging tolerances: As per EN 13889 Table 2

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Gunnebo Lifting Shackles

Gunnebo Lifting Standard Shackles No 834dee shackles with screw pin

- Standard: U.S. Fed. Spec. RR-C-271 - EN 13889- Material: High Tensile Steel, Quenched and tempered, Grade 6- Finish: All parts hot dip galvanized, brown painted bolts/pins on top of galv. - Safety factor: 6,0- Documentation: Test certificate and traceable 3.1 certificate- Temperature: - 20 °C - 200 °C

Art.no WLL tonsNominal

sized

Boltdiad 1

Insidewidth

a

Insidelength

c

Outsideeyed 2

WeightScrew

Pin

A083405 0,33 3/16” - 5 6 10 22 13 0,02

A083406 0,5 1/4” - 6 8 12 29 16 0,06

A083408 0,75 5/16” - 8 10 13 32 20 0,11A083409 1,0 3/8” - 9 11 16 36 22 0,15A083411 1,5 7/16” - 11 13 18 43 26 0,21

A083413 2,0 1/2” - 13 16 21 41 33 0,25A083416 3,25 5/8” - 16 19 27 51 40 0,55A083419 4,75 3/4” - 19 22 31 60 47 1,0

A083422 6,5 7/8” - 22 25 37 71 52 1,3A083425 8,5 1” - 25 28 43 81 58 1,9A083428 9,5 1.1/8” - 28 32 46 90 64 2,8

A083432 12,0 1.1/4” - 32 35 52 100 72 3,6A083435 13,5 1.3/8” - 35 38 57 111 74 4,6A083438 17,0 1.1/2” - 38 42 60 122 84 6,5

A083445 25,0 1.3/4” - 45 50 74 149 105 11,5A083452 35,0 2” - 50 57 83 171 119 16,5A083464 55,0 2.1/2” - 65 70 105 203 145 33,0

Forging tolerances: As per EN 13889 Table 2

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Gunnebo Lifting Arctic Shackles No 856bow shackles with safety bolt

- Standard: DnV 2.7.1 / U.S. Fed. Spec. RR.C-271/ DNV Type Approval No. S-5661 WLL 2,0 - 25T- Material: Special Alloy Steel, Quenched and Tempered, Grade 8- Finish: All parts hot dip galvanized + brown colour marking- Safety factor: As per DnV 2.7.1 (8,0 - 6,0)- Documentation: Test certificate and traceable 3.1 certificate of the bow and the bolt in finished condition.- Temperature: - 40 °C - 200 °C

Art.no WLL tonsNominal

sized

Boltdiad 1

Insidewidth

a

Insidelength

c

Outsideeyed 2

Inside bow

e

WeightSafetyBolt

A085613 2,0 1/2” - 13 16 21 47 33 33 0,42

A085616 3,25 5/8” - 16 19 27 60 40 42 0,7A085619 4,75 3/4” - 19 22 31 71 47 51 1,2

A085622 6,5 7/8” - 22 25 37 84 52 58 1,7A085625 8,5 1” - 25 28 43 95 58 68 2,5A085628 9,5 1.1/8” - 28 32 46 108 64 74 3,4

A085632 12,0 1.1/4” - 32 35 52 119 72 83 4,8A085635 13,5 1.3/8” - 35 38 57 132 74 89 7,0A085638 17,0 1.1/2” - 38 42 60 146 84 98 9,0

A085645 25,0 1.3/4” - 45 50 74 178 105 127 15,0* A085652 35,0 2” - 50 57 83 197 119 138 21,0* A085664 55,0 2 1/2” - 65 70 105 255 145 185 41,0

* A085676 85,0 3” - 75 83 127 330 165 190 62,0

Forging tolerances: As per EN 13889 Table 2* Type DnV approved no S-5623

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Gunnebo Lifting Shackles

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Gunnebo Lifting Super Shackles No 858bow shackles with safety bolt

- Standard: U.S Fed. Spec. RR-C-271 Type IVA Class 3, Grade B- Material: High Tensile Steel. Quenched and tempered, Grade 8- Finish: Hot dip galvanized + brown colour marking- Safety Factor: 5,0- Documentation: Test certificate and traceable 3.1 certificate can be delivered- Temperature: - 20 °C - 200 °C

Art.no WLL Dim - d d1 a c e d2 Weight

A085813 3,3 T 1/2” - 13 16 21 51 33 33 0,42A085816 5,0 T 5/8” - 16 19 27 60 42 40 0,7A085819 7,0 T 3/4” - 19 22 31 71 51 47 1,2

A085822 9,5 T 7/8” - 22 25 37 84 58 52 1,7

A085825 12,5 T 1” - 25 28 43 95 68 58 2,5

A085828 15 T 1 1/8” - 28 32 46 108 74 64 3,4

A085832 18 T 1 1/4” - 32 35 52 119 83 72 4,8

A085835 21 T 1 3/8” - 35 38 57 132 89 74 7,0

A085838 30 T 1 1/2” - 38 42 60 146 99 89 8,8

A085845 40 T 1 3/4” - 45 50 74 178 126 105 15,0

A085857 55 T 2” - 57 57 83 197 138 133 22,0

A085870 85 T 2 1/2” - 70 70 105 260 180 159 42,0

A085883 120 T 3 1/4” - 83 83 127 330 190 171 70,0

* A085895 150 T 4” - 95 95 144 381 238 215 110,0

Forging tolerances: As per EN 13889 Table 2* Temperature 0 °C - 200 °C

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Gunnebo Lifting Shackles

Art.no WLL tons d d1 a c e Weight

A085940 30T 79 42 65 165 127 11,0

A085945 40T 97 51 80 220 140 15,0

A085955 55T 100 57 85 240 160 30,0

A085970 75T 120 70 105 290 186 67,0A085985 125T 150 80 130 365 220 110,0

Gunnebo Lifting Wide Body Sling Shackles No 859bow shackles with safety bolt

- Material: High Tensile Steel. Quenched and tempered- Finish: Coated, brown painted bolts- Safety Factor: 5,0- Documentation: Test certificate and traceable 3.1 certficate can be delivered

Gunnebo Lifting Heavy Duty Shackles No 857

- Material: High tensile steel Quenched and Tempered- Finish: Painted surface- Safety factor: 5,0- Documentation: Supplied with proof load test cert. and 3.1 material cert. for bow and bolt

Art.no WLL d d1 a c e d2 Weight

A857105 150,0 105 108 165 400 275 216 153,0

A857120 200,0 120 130 175 500 290 242 210,0A857125 250,0 125 140 200 540 305 254 260,0

A857140 300,0 140 150 200 600 305 280 335,0400,0 170 175 225 650 325 330 570,0500,0 180 185 250 700 350 360 630,0

600,0 200 205 275 700 375 410 980,0700,0 200 215 300 700 400 430 1030,0

800,0 210 220 300 700 400 440 1100,0Forging tolerances: +/- 5% on inside width/length

Larger sizes on request

Art.no WLL tons d d1 a c Lockpin dim Weight

A086032 12T 32 35 52 100 6,0 4,80

A086038 17T 38 42 60 122 6,0 9,00

A086045 25T 45 50 74 149 6,0 15,0

A086052 35T 50 57 83 197 8,0 20,0A086064 55T 65 70 106 255 8,0 41,0

Gunnebo Lifting ROV Shackles No 860bow shackles with threads and lockpin

- Material: High Tensile Steel. Quenched and tempered- Finish: All parts hot dip galvanized + brown colour marking- Safety Factor: 6,0- Documentation: Test certificate and traceable 3.1 certficate can be delivered

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Gunnebo Anja Industrier AS, NORWAYLonevågTel: +47 561 933 00 E-Mail: sales@gunneboindustrier.no www.gunneboindustrier.no

Gunnebo Industries Ltda, BRAZILTel: +55 11 4055 9800 E-mail: gunneboindustries@gunneboindustries.com.br www.gunneboliftingibc.com

Gunnebo Industries Co. LTD, P.R of CHINA (Kunshan)Tel: +86 512 5525 2200 E-mail: info@gunnebolifting.cn www.gunneboliftingibc.com

Gunnebo Industries GmbH, GERMANYTel: +49 273 989 720 E-mail : info@gunneboindustries.de www.gunneboindustries.de

Gunnebo Industries Ltd, IRELANDTel: +353 1 4584 836 E-mail: Ireland@gunnebolifting.com

Gunnebo Industries Pty Ltd, AUSTRALIATel: +61 2 97 565 544 E-mail: general.info@gunneboindustries.com.au www.gunneboliftingibc.com

Gunnebo Industries Sp.zo.o, POLANDTel: +48 552 422 926 E-mail: zawiesia@gunneboindustries.pl www.gunnebolifting.pl

Gunnebo Industries (Pty) Ltd, SOUTH AFRICATel: +27 11 614 6078 E-mail: info@gunneboindustries.co.za www.gunneboliftingibc.com

Gunnebo Industrier AB, SWEDENBusiness Area Lifting Tel: +46 317 643 700 E-mail: export@gunnebolifting.com www.gunnebolifting.com

Gunnebo Industries Ltd, UNITED ARAB EMIRATES(Emirates Safety Services Ltd)Tel: +97 143 477 325 E-mail: emisafe@eim.ae www.gunneboliftingibc.com

Gunnebo Industries Ltd, UNITED KINGDOMTel: +44 152 752 2560 E-mail: sales@gunneboindustries.co.uk www.gunneboindustries.co.uk

Gunnebo Johnson Corporation, USATel: +1 918 832 8933 E-mail: sales@gjcorp.com www.gunnebojohnson.com www.gunneboliftingibc.com

Gunnebo Industries Pty Ltd, AUSTRALIATel: +61 2 97 565 544 E-mail: general.info@gunneboindustries.com.au www.gunneboliftingibc.com

Printed April 2010