GREAVES COTTON LTD -...

Spares parts Catalogue G-Series: - 6G11TAG Engine

Doc no. 141100066004

GREAVES COTTON LTD 6G11TAG Diesel Engine

CPCB II

SPARE PARTS CATALOGUE

GREAVES COTTON LTD. Diesel Engines Unit, Chinchwad, Pune- 411019, India, Tel: (91) – 20 – 67308200 Fax: (91) – 20 – 27472276

E-mail: [email protected]


Doc no. 141100066004

Parts Ordering Guidelines: Genuine Greaves Cotton Limited Parts and service facilities are available all over India. There are Greaves Cotton Limited appointed sales and service locations giving service support to the engines owned by you. Each distribution outlet is thoroughly equipped with technical data, factory trained mechanics, modern equipments and a full adequate stock of Genuine Greaves Cotton Limited Parts. For quicker and better service, your parts requirements should be ordered from your nearest Greaves Cotton Limited Distributer or Dealer. At any of the locations prompt, intelligent, courteous service is a basic trade-mark. Each is ready and eager to help in every possible way through personal contact or through the mail-at your convenience. The satisfactory ordering and receiving of parts by the purchase is greatly dependent upon the proper use of available information. In order that all avoidable errors may be eliminated, the following instructions are offered as the purchaser's guide:

1. Write your order clearly, using a soft media if possible.

2. Be sure to list the correct part number. If in doubt as to the correct part number, state the model and serial number of the engine on which the part is to be used. Part numbers are usually located in various places on the part itself.

3. When possible, arrange your purchase order in part number numerical sequence.

4. Please specify shipping instructions, if any, preferable to you.

5. State your company name and shipping address clearly. Genuine Greaves Cotton Limited means QUALITY: They’re designed and engineered to fit best in your Greaves Cotton Limited. Each part is made of the highest quality and accuracy-by the top craftsman of the trade. You can be sure a Genuine Greaves Cotton Limited Part will fit better-do the job better-lessen the chances of costly breakdown. When you buy replacement parts, buy quality. Buy Genuine Greaves Cotton Limited. YOU OWN BEST...REPAIR WITH THE BEST No part of this manual may be copied, photocopied, reproduced, translated or stored in a retrieval system by any means electronic, mechanical or otherwise without prior permission in writing of Greaves Cotton Limited. Visit us at: www.greavescotton.com


Doc no. 141100066004

Customer Service Information This parts catalog contains parts information. Please add following information from this parts catalog. This will help you while ordering.

Engine Model________________________ Engine Serial No._______________________________ MFG Make_________________________Model_______________ Chassis No.___________________ Fuel Pump Assembly No.______________________ Injector No._______________________________ Belt, Fan________________________ Belt,

Water____________________________________________

Fuel Flow Lub. Filter___________________________________________________________________ ___________________________________________________________________________________

Air Cleaner___________________________________________________________________________

Special Equipment_____________________________________________________________________

___________________________________________________________________________________

___________________________________________________________________________________

____________________________________________________________________________________

____________________________________________________________________________________

Greaves Cotton Limited Distributor________________________________________________________

Since improvements are made from time to time the contents, in the parts catalog are subject to change without notice


Doc no. 141100066004

About part indentation used in the Parts Catalogue The subject parts catalog uses parts indentation method to break sub level parts under their corresponding top assembly. By placing an order on corresponding top level assemblies / Bills of material the individual parts under that top assemblies / Bills of material can be obtained Indentation can be explained as under - Example- Level Part Number Part Name Quantity .1 P21101700016 Cam Shaft 1 ..2 P21103250014 Tappet 8 ..2 P21101700024 Chilled Camshaft Finish 1 ...3 P21101700023 Semi-Finish Chilled Camshaft 1 ....4 P21101700022 Camshaft Chilled Casting 1 ..2 P21106730014 Segment for Camshaft 1 ..2 602000500825 Hex screw (M8x1.25x25 Cl8.8) 6 ..2 P21103710034 Gear, Camshaft 1 ..2 602201000614 Solid Dowel Pin M6x14mm 1 ..2 602150100084 Washer (M8x17x1.6) 6 Level '1' assembly P21101700016 in above example is a top Bill of Material / Assembly. Level '2' items namely P21103250014, P21101700024, are included in P21101700016. Hence these items are shifted to the right of P21101700016 by one space. P21101700024 is also a Bill of Material which includes parts, namely P21101700023. As P21101700024 is of level '2' here, these parts are of level '3'. Hence these are shifted to the right of P21101700024 by one space. In above example if you order on Cam Shaft P21101700016 of level '1', you will receive all the parts of level '2', '3'.& level ‘4’. If you order on sub assembly P21101700024 of level '2', you will receive all the parts of level '3' listed below this level '2' subassembly. If required, parts of level '2' & level '3' can be ordered individually.


Doc no. 141100066004

Modification Summary Sr No. Rev No. Modification Date

1 00 New Release


Doc no. 141100066004

Table of Contents

AIR FILTER AND MOUNTING ALTERNATOR ARRANGMENT

AIR INLATE MANIFOLD

CAM SHAFT CON-ROD & PISTON ASSEMBLY

CRANK CASE

CRANK SHAFT CYLINDER HEAD ASSEMBLY CENTRIFUGAL FILTER


Doc no. 141100066004

Continued…

DAMPER ENGINE FOOT EXHAUST MANIFOLD

FLYWHEEL

FRONT COVER ASSEMBLY FUEL PUMP

FUEL OFF SOLENOID

GEAR TRAIN ASSEMBLY GEAR END CASING


Doc no. 141100066004

Continued…

HOUSING FLYWHEEL LUB OIL HEADER AND FILTER

RADIATOR ARRANGEMENT

SHEET METAL SUMP

STARTER TURBOCHARGER ASSEMBLY

WATER INLET PIPE WATER MANIFOLD


Doc no. 141100066004

AIR CLEANER MOUNTING ARRANGEMENT


Doc no. 141100066004

REF NO.

LEV NO. PART NO. DESCRIPTION QTY. REMARKS

.1 141109236097 AIR CLEANER MNTG ARG 6G11 1

1 ..2 141106236165 BRACKET FOR AIR FILTER 6G11TAG 1

2 ..2 141103400044 PLAIN WASHER 6 M10

3 ..2 602000501020 HEXSCREW 6 M10X20 8.8

4 ..2 141108616194 HOSE FOR AIR FILTER 6G11TAG 1

5 ..2 105761010002 RESTRICTION INDICATOR 1

6 ..2 104015150104 T BOLT CLAMP 1 TB104

7 ..2 104015150134 T BOLT CLAMP 1 TB134


Doc no. 141100066004

ALTERNATOR ARRANGEMENT


Doc no. 141100066004

REF NO.


.1 141190796038 BATTERY CHARING ALT ASSEMBLY 6G11 1

1 ..2 000767530321 ALT.W/O PULLY AUTLECK/SPR 1

2 ...3 P21103810034 PULLEY FOR ALTERNATOR DRIVE 1

3 ..2 P21103300064 SPACER ALTR MTG CAST BRACKET 1

4 ..2 141103400044 PLAIN WASHER 1 M10

5 ..2 602000101011 BOLT 1 M10X110

6 ..2 141103510825 FLANGED BOLT 4 M8X25 8.8

4 ..2 141103400044 PLAIN WASHER 5 M10

7 ..2 602100540100 HEX. NUT 4 MM10

5 ..2 602000101011 BOLT 1 M10X110

8 ..2 P03450211258 COGGED BELT 2 AX49-1258L

9 ..2 602160100160 SPRING WASHER 1 M-16

10 ..2 602100540160 HEX NUT 1 M16

11 ..2 141106236035 BRACKET CHARGING ALT G11 1

12 ..2 141103510135 TENSION BOLT 6G11 1

13 ..2 141103510124 SWIVEL BOLT 6G11 1

- ..2 623403400714 DISC/WASHER 2


Doc no. 141100066004

AIR INLET MANIFOLD


Doc no. 141100066004

REF NO.


.1 141109206017 AIR INLET MANIFOLD ASLY 6G11NA 1

1 ..2 141109206014 AIR INLET MANIFOLD M/C AL 6G11NA 1

2 ..2 602000101050 HEX BOLT M10X50 8.8/CL 12 M10X50

3 ..2 141103400044 PLAIN WASHER 12 M10

4 ..2 P21108510014 GASKET, AIR INTAKE MANIFOLD 6


Doc no. 141100066004

CAM SHAFT


Doc no. 141100066004

REF NO.

LEV NO.

PART NO. DESCRIPTION QTY. REMARKS

.1 141101706057 CAMSHAFT ASSEMBLY IEGR 1

1 ..2 141101706054 CAMSHAFT IEGR2 FINISH (GCL) 1

2 ..2 P21103250014 TAPPET 12

3 ..2 602201000614 SOLID DOWEL PIN 1 M6X14MM

4 ..2 141103510825 FLANGED BOLT 4 M8X25 8.8

5 ..2 P21103710034 GEAR, CAMSHAFT 1

4 ..2 141103510825 FLANGED BOLT 2 M8X25 8.8

6 ..2 P21106730014 SEGMENT FOR CAMSHAFT 1


Doc no. 141100066004

CONNECTING ROD AND PISTON


Doc no. 141100066004

REF NO.


.1 141101604039 CON ROD + PISTON ASSLY 6

..2 P21101600018 CON ROD ASSLY COMPLETE 6

...3 P21101500017 CONN.ROD & CAP ASSLY. 6 1 ....4 P21101500026 CONNECTING ROD WITH SERRATIONS 6 2 .....5 P21103530024 CON.ROD BOLT 12 M12X67

3 ....4 P21104310012 BUSH CONN ROD S/END 6 4 ....4 P02201000414 LOCKING PIN 6 - ...3 P21104306017 CON ROD BRG SET (TOP + BOTTOM )

LEON 6 5 ....4 P21104306014 CONN. ROD BRG. (TOP) 6 6 ....4 P21104306024 CONN. ROD BIG END BRG (BOTTOM) 6

..2 141101604076 PISTON +PIN + CIRCLIP + PR SET 6 7 ...3 P21101600014 PISTON LEON DIA 105 6 8 ...3 105032111061 TRAPEZOIDAL PISTON RING 6 9 ...3 105032111062 TAPERED PISTON RING-LEON 6 10 ...3 105032111063 OIL CONT. PISTON RING 6 11 ...3 P05020303801 GUDGEON PIN - PISTON 6 12 ...3 603050100016 CIRCLIP, LIGHT A 16 IS3075 12 - ..2 P21108530134 GASKET, PISTON COOLING NOZZLE 6 - ..2 P21104650046 PISTON COOLING NOZZLE ASSLY 6 - ...3 P21103550024 TIP FOR PISTON COOLING NOZZLE 6 - ...3 P21109010034 TUBE, PISTON COOLING NOZZLE 6 - ...3 P21104650044 BODY PISTON COOLING NOZZLE(MS) 6

13 ..2 604920100814 COPPER WASHER 6 14 ..2 602201000814 PISTON COOLING NOZZLE DOWEL 6 15 ..2 P04043300826 BANJO SCREW 6 M8X26


Doc no. 141100066004

Crank Case


Doc no. 141100066004

REF NO.


.1 141101106058 CRANK CASE ASSLY 6G 1

..2 141101106057 CRANK CASE SUB ASSLY 1

1 ...3 141101106056 CRANKCASE MACHINED 6G11 1

....4 141101106055 CRANKCASE MC STAGE 1 1

2 ....4 P21104320012 CAM BUSH SEMI FINISH 1

3 ....4 P21101010012 MAIN BEARING CAPS TYPE 1 S/F 1

4 ....4 141101010032 MAIN BEARING CAP TYPE 3 S/F 6

5 ....4 P21103500024 MAIN BEARING CAP BOLTS G11 14

6 ....4 P21103400054 WASHER FOR MB CAP 14

7 ....4 620609760024 BRASS CAP 5

8 ....4 620609760014 CAP BRASS 7

9 ....4 632413270014 STOPPER 10X11 ALUM PLUG 10

10 ....4 102041002020 GRUB SCREW 1 M20X20MM

11 ...3 602201500406 SPRING DOWEL PIN 7 4X6MM

12 ...3 141104306017 MAIN BEARING G11 7

13 ....4 P21104300014 M BRG HALF TOP SHELL 7

14 ....4 P21104300024 M BRG HALF BOTTOM SHELL 7

15 ...3 602201001020 SOLID DOWEL PIN 2 M10X20MM


17 ...3 602060501415 HEX PLUG 1 M14X1.5

18 ...3 604920101418 CU.WASHER 1 M14X18

19 ..2 141101320074 CYLINDER LINER NECK ROLLED 105 BORE 6

- ..2 104932111144 O RING, (LINER) 12


Doc no. 141100066004

CRANK SHAFT


Doc no. 141100066004

REF NO.


.1 141101406037 CRANK SHAFT GA 1

..2 141101406036 CRANKSHAFT ASSLY 1

1 ...3 141101406034 CRANKSHAFT FINISHED 1

- ....4 141101406032 CRANKSHAFT S/F WITH HOLES 1

2 ....4 141106706014 6G11 BALANCE WEIGHT 8

3 ....4 102201501635 HOLLOW DOWEL 8 M16X35MM

4 ....4 602007041260 ALLEN SCREW 16 M12X60

5 ...3 P21103710014 GEAR, CRANKSHAFT 1

6 ...3 602201500416 SPRING DOWEL PIN 2 M4X16MM


- ..2 141103400017 THRUST WASHER PAIR 2

8 ...3 P21103400014 THRUST WASHER(CR.SHAFT)TOP 2

9 ...3 P21103400024 THRUST WASHER(C/S)BOTTOM 2

10 ..2 P21103300014 CRANKSHAFT SLEEVE 1


Doc no. 141100066004

CYLINDER HEAD


Doc no. 141100066004

REF NO.


.1 141101800028 CYLINDER HEAD ASSEMBLY CEV BS III 6

..2 141101800027 CYLINDER HEAD SUB ASSEMBLY CEV BS III 6

...3 141101800026 CYL. HEAD ASSLY WITH INSERTS CEV BS III 6

1 ....4 141101800064 CYL HEAD CEV BSIII (INDUSTRIAL) 6 2 ...3 P21104600014 INLET VALVE 6 3 ...3 P21104600024 EXHAUST VALVE 6 4 ...3 P02403101001 VALVE SPRING OUTER 12 5 ...3 P02402201001 VALVE SPRING INNER 12 6 ...3 P21103420014 SPRING CAP 12 7 ...3 P21104620014 VALVE COLLET 24 8 ...3 P04960650121 VALVE STEM SEAL 12 9 ..2 P21103210014 PUSH ROD 12 - ..2 P21106100027 INTEGRATED ROCKER ASSEMBLY 6

10 ...3 P21106100024 INTEGRATED ROCKER SUPPORT 6 11 ...3 P21106450014 ROCKER ARM INLET 6 12 ...3 P21103270014 PLUG AL - 12 4 X 3.5 13 ...3 P21106450024 ROCKER ARM EXHAUST 6 14 ...3 P21103580014 SETTING SCREW 12 15 ...3 602100540080 HEX. NUT 12 M8 D 934

16 ...3 603050100016 CIRCLIP, LIGHT 12 A 16 IS3075

17 ..2 102201501108 HOLLOW DOWEL 6 M11X8 18 ..2 602000100840 HEXBOLT 6 M8X40 19 ..2 141103400034 PLAIN WASHER 12 M8 20 ..2 P21108540024 GASKET CYL HD 6 21 ..2 P21103500014 BOLT, CYL. HEAD 24 M14X150 22 ..2 P21107960024 PDC ROCKER COVER 6 23 ..2 P21108530304 GASKET, FOR PDC ROCKER COVER 6 24 ..2 602000120860 HEXBOLT 12 M8X60 - ..2 604920100814 COPPER WASHER 6


Doc no. 141100066004

CENTRIFUGAL FILTER MGNT.


Doc no. 141100066004

REF NO.


.1 141109406027 CENTRIFUGEL FILTER MTG. 1

6 ..2 141103510825 FLANGED BOLT 5 M8X25

3 ..2 602011020825 STUD 4 M8X25

5 ..2 141107406025 CENTIFUGLE FILTER 1

4 ..2 141103400034 PLAIN WASHER 4 M8

7 ..2 602100540080 HEX. NUT 4 M8 DIN934

2 ..2 141108536016 GASKET BENT ADAPTOR & C'CASE 1

1 ..2 141109406024 ADAPTOR FOR CENTRIFUGLE FILTER 1


Doc no. 141100066004

DAMPER


Doc no. 141100066004

REF NO.


.1 141107036028 DAMPER ASM 6G11 1

1 ..2 141107036027 6G11 TV DAMPER 1

3 ..2 141103400054 PLAIN WASHER 6 M12

2 ..2 602000501230 HEX SCREW 6 M12X30


Doc no. 141100066004

EXHAUST MANIFOLD


Doc no. 141100066004

REF NO.


.1 141109316137 EXHAUST MANIFOLD 6G11 CPCB II 1

1 ..2 123406520015 FLANG BELLOW 1

2 ..2 123203510224 STUD 6 M8X22

3 ..2 141103400034 PLAIN WASHER 6 M8

4 ..2 602100540081 HEXNUT COPR.PLATED 6 M8 10G

5 ..2 141108530524 GASKET EXHAUST MANIFOLD 6

6 ..2 102011071050 STUD 12 M10X50

7 ..2 141103400044 PLAIN WASHER 12 M10

8 ..2 602100700100 HEX NUT CU COATED 12 M10

9 ..2 123408530364 SHAPED GASKET 2

10 ..2 141109316104 EXHAUST MANIFOLD 1

11 ..2 141109316114 EXHAUST MANIFOLD 1

12 ..2 123203510264 STUD 4 M10


Doc no. 141100066004

ENGINE FOOT


Doc no. 141100066004

REF NO.


.1 141106016017 ENGINE BEARERS 6G11 1

1 ..2 102201501635 HOLLOW DOWEL 4 M16X35

2 ..2 P21106010014 ENGINE FOOT (GEAR END) 2

3 ..2 141103400044 PLAIN WASHER 12 M10

4 ..2 602000101250 HEXBOLT 12 M12X50

5 ..2 602000501030 HEX SCREW 4 M10X30

6 ..2 141106016024 6G11 ENGINE FOOT (FLYWHEEL END) 1

7 ..2 141106016034 ENGINE FOOT FEW (STARTER SIDE) 1

8 ..2 141103516025 LIFTING PLATE 1

9 ..2 141103516034 LIFTING PLATE 1

10 ..2 602150611051 DISC 5

- ..2 602000501040 HEX SCRREW 1 M10X40


Doc no. 141100066004

FLYWHEEL


Doc no. 141100066004

REF NO.


.1 141101456017 FLYWHEEL ASSLY 6G11 1

..2 141101456015 FLYWHEEL WITH RING GEAR 1 SAE 14

1 ...3 141101456014 6G11 FLYWHEEL 1

2 ...3 123503750014 STARTER GEAR RING-DL4, 1

3 ..2 602000501660 HEX SCREW 6 M16X60

4 ..2 141103400074 PLAIN WASHER 6 M16


Doc no. 141100066004

FRONT COVER


Doc no. 141100066004

REF NO.


.1 141107806147 FRONT COVER ASSLY 6G CPCBII 200KVA 1 1 ..2 141107800034 FRONT WALL COVER (OIL FILLER) 1 2 ..2 141103510825 FLANGED BOLT M8X1.25X25 8.8 20 3 ..2 602000100860 HEXBOLT=M8X1.25X60 8.8CL 11 4 ..2 104960650100 OILSEAL 78-100-12 1 5 ..2 602007041660 ALLEN SCREW M16X60-12.9 4 6 ..2 141103400034 PLAIN WASHER M8 200HV 19 - ..2 602000100855 HEXBOLT=M8X1.25X55 8.8CL 2 7 ..2 602201000512 SOLID DOWEL PIN M5X12MM 3 8 ..2 602000500610 HEX SCREW M6X10 8.8 CL 1 - ..2 141107356017 FAN DRIVE ASSLY 6G11 1 9 ...3 P21103300114 SPACER BETWEEN BEARINGS. 1 10 ...3 603050100035 CIRCLIP 35 MM EXTERNAL 1 11 ...3 P21106230074 KNOB FOR FAN DRIVE 1 12 ...3 602000501030 HEX SCREW M10X30 933 8.8 4 13 ...3 141103400044 PLAIN WASHER M10 200HV 4 2 ...3 141103510825 FLANGED BOLT M8X1.25X25 8.8 12 14 ...3 141103306014 6G11 FAN DRIVE SPACER 1 15 ...3 141106236014 6G11 FAN DRIVE BRACKET MACHINED 1 16 ...3 141103300184 SPACER FOR FAN BRACKET 1 17 ...3 603200746207 BALL BEARING SKF 6207-2RS1 2 18 ...3 141103810196 FAN PULLEY WITH BLANKING PLATE 1 19 ..2 P21107870064 PLASTIC SPOUT WITH PLATE 1 20 ..2 P21107870074 PLASTIC CAP FOR SPOUT 1 21 ..2 001700531019 CLIP FOR CONDUIT 1 22 ..2 141103816104 CRANKSHAFT PULLEY PLATED 6G11 1 23 ..2 P21108610374 PIPE PLASTIC SPOUT 1 - ..2 141106506067 POINTER ASSEMBLY 6G11 1

24 ...3 141106506064 EXTENSION PLATE TIMING POINTER 6G11 1 25 ...3 141106506054 TIMING POINTER 6G11 1 26 ...3 141103400084 PLAIN WASHER M6 200HV 2 27 ...3 602000500615 HEXSCREW=M6X1.X16 8.8/CL 2 28 ..2 141109420415 BREATHER 1 29 ..2 P21108530044 GASKET, SPOUT 1 30 ..2 602000500815 HEX SCREW M8X16 8.8/CL 5


Doc no. 141100066004

FUEL PUMP


Doc no. 141100066004

REF NO.


.1 141107256177 FUEL PUMP WITH DRIVE 200KVA 6G11 CPCBII 1

1 ..2 105200246039 BOSCH FIP A5000 (CALIBRAT FOR 200) 1

...3 105200246009 BOSCH FIP A5000 E040286700 1

2 ..2 P21108530174 GASKET, FIP 1

3 ..2 602012021050 STUD 4 M10X50

4 ..2 602100540100 HEX. NUT 4 M10 D 934

5 ..2 141103400044 PLAIN WASHER 4 M10

6 ..2 141104110024 ADAPTOR FIP DRIVE 1

7 ..2 141103710024 GEAR FUEL PUMP 1

8 ..2 141103510825 FLANGED BOLT 4 M8X25

9 ..2 602150610841 RING WASHER 4 DIA 234

10 ..2 P21106370035 BRACKET - FUEL FILTER 1

11 ..2 602000501025 HEXSCREW 2 M10X25

- ..2 141103400044 PLAIN WASHER 2 M10

12 ..2 001200240183 DB FILTER MICO 028 1

13 ..2 602000501235 HEXSCREW 2 M12X35

14 ..2 141103400054 PLAIN WASHER 2 M12

15 ..2 602060501415 HEX PLUG 1 M14X1.5

16 ..2 604920101418 CU.WASHER 1 M14X18

17 ..2 604043200008 BANJO SCREW 2 M14X31

- ..2 604920101418 CU.WASHER 4 M14X18

- ..2 604043200008 BANJO SCREW 2 M14X31

- ..2 604920101418 CU.WASHER 4 M14X18

18 ..2 141109066037 HP PIPE SET 6G_CPCBII 1

19 ..2 141109396005 LEAK-OFF PIPE 6G11 1

20 ..2 604920100610 CU-WASHER 6

21 ..2 P21109010055 PIPE, FIP OIL SUPPLY 1

- ..2 P21109390115 PLASTIC PIPE FUEL FILTER 1

23 ..2 P21109390125 PLASTIC PIPE FUEL FLTER 1

24 ..2 P04043301022 BANJO SCREW 1 M10X22

- ..2 604043200004 BANJO BOLT 2 DIN-7623

- ..2 604920101014 CU.WASHER 4

25 ..2 105302000166 INJECTOR ASSEMBLY BOSCH NO. E 080 2620 0 6

- ..2 141104110014 DISTANCE PIECE 1

..2 141109770448 FEED PUMP DRIVE 1


Doc no. 141100066004

REF NO.

LEV NO.

PART NO. DESCRIPTION QTY. REMARKS

26 ...3 141109770447 ASSEMBLY - FEED PUMP DRIVE 1

- ...3 602012021030 STUD 4 M10X30

- ...3 141103400044 PLAIN WASHER 4 M10

- ...3 602100540100 HEX. NUT 4 M10 D

27 ...3 141103710134 GEAR - FEED PUMP DRIVE 1

28 ...3 141108530464 GASKET-HOUSING FEED PUMP DRIVE 1

- ...3 604043200004 BANJO BOLT 1 DIN-7623

- ...3 604920101013 CU. WASHER 1.0MM 1

22 ...3 P21199392044 PIPE 474L OIL INLET TO COMP 1

- ...3 123209390124 FLEX HOSE ASSY 840MM LG. 1

30 ...3 100099390544 FLEX PIPE 1

- ..2 141109770754 BLANKING PLATE 1

- ..2 141108530444 GASKET-BLANKING PLATE 1

- ..2 602100540100 HEX. NUT 1 M10

- ..2 141109016145 PIPE OIL SUPPLY HEADER TO FEED PUMP 1


Doc no. 141100066004

FUEL OFF SOLENOID


Doc no. 141100066004

REF NO.


.1 141100786027 FUEL STOP SOLENOID 12V FINE SPEED ARRANG 1


Doc no. 141100066004

GEAR TRAIN ASSEMBLY


Doc no. 141100066004

REF NO.


.1 P21103710018 GEAR TRAIN ASSEMBLY 1

1 ..2 P21103000024 IDLER SHAFT 1

2 ..2 P21103710026 IDLER GEAR+BUSH ASSLY 1

3 ...3 P21103710024 GEAR, IDLER 1

4 ....4 P21104320024 IDLER BEARING 1

5 ..2 P21106500014 IDLER PLATE 1

6 ..2 602000101060 HEX BOLT 3 M10X60

7 ..2 141103400044 PLAIN WASHER 3 M10

8 ..2 P21107310017 W / P WITH O RING & GEAR 1

9 ...3 P21107310016 WATER PUMP SUB ASSLY 1

10 ...3 104932117704 O RING WATER PUMP DIA ( SMALL) 1

11 ...3 104932119204 O RING WATER PUMP FLANGE 1

12 ..2 141103510825 FLANGED BOLT 2 M8X25

13 ..2 602150100084 WASHER 6 M8X17

14 ..2 P21107300017 LUB OIL PUMP ASSLY 1

15 ...3 P21107300016 SHAFT & ROTOR ASSLY 1

16 ...3 104932117802 O RING (OIL PUMP) 1

17 ...3 P21103710064 GEAR, LUB OIL PUMP 1

- ..2 141103510825 FLANGED BOLT 2 M8X25

18 ..2 141109010035 LUB OIL STRAINER 1

19 ..2 P21108530224 GASKET, OIL STRAINER 1

20 ..2 141103510825 FLANGED BOLT 2 M8X25

21 ..2 602150100064 WASHER 1 M6

22 ..2 P21104650025 NOZZLE,GEAR LUBRICATION 1

23 ..2 P04043300826 BANJO SCREW 1 M8X26

24 ..2 604920100814 COPPER WASHER 4


Doc no. 141100066004

GEAR END CASING


Doc no. 141100066004

REF NO.


.1 141107806127 GEAR END CASING GA 1

..2 141107806126 GEAR END CASING SUB-ASSLY. 1

1 ...3 141107880084 GEAR END CASING A5000 PUMP 1

2 ...3 P21103550014 SLEEVE FOR WATER CONNECTION 1

3 ..2 P21108530034 GASKET, GEAR END HSG 1

4 ..2 141103510825 FLANGED BOLT 8 M8X25

5 ..2 602201001020 SOLID DOWEL PIN 2 M10X20


Doc no. 141100066004

HOUSING FLYWHEEL


Doc no. 141100066004

REF NO.


.1 141107016017 HOUSING FLYWHEEL-SAE 1 ASSY.GA 1

1 ..2 141107016014 FLYWHEEL HOUSING 1

2 ..2 602000501240 HEX.SCREW 8 M12X40

3 ..2 141103400054 PLAIN WASHER 8 M12

4 ..2 104960650160 OILSEAL 130-160-12 1

5 ..2 P21108530114 GASKET, FLYWHEEL HSG 1

- ..2 141103550064 PLUG MPU - 2 5/8" - 18 UNF


Doc no. 141100066004

LUB OIL HEADER


Doc no. 141100066004

REF NO.

LEV NO. PART. NO. DESCRIPTION QTY. REMARKS

.1 141109406047 OIL HEADER WITH FILTER 1

..2 141109406046 HEADER WITH CARTRIDGE ASM 1

1 ...3 141109406015 OIL COOLER CARTRIDGE 10 PLATES 1

2 ...3 602000100855 HEXBOLT 4 M8X55

3 ...3 141103400034 PLAIN WASHER 4 M8

- ...3 P06962970016 RELIEF VALVE ASSLY 1 4 ....4 P06962970001 RELIEF VALVE BODY 1 5 ....4 P21102401504 RELIEF VALVE SPRING G11 1 6 ....4 P03250100001 STEEL BALL-DIA 17MM 1 7 ....4 P21103420044 RELIEF VALVE CAP 1 8 ...3 602060501415 HEX PLUG 2 M14X1.5

9 ...3 604920101620 COPPER WASHER 1 16-20X1.5

10 ...3 604920101420 CU.WASHER 2 11 ...3 604920102227 CU.WASHER 5 22X1.5X27

12 ...3 604920102530 CU-WASHER 1 13 ...3 P02041002018 ALLEN PLUG 2 M20X18

14 ...3 P21108520014 GASKET OIL COOLER OVAL 2 15 ...3 141109406014 OIL HEADER MACHINED 1 16 ...3 P04041110001 ADAPTOR 1 M24X1"UNF

17 ..2 602000120860 HEXBOLT 10 M8X60

- ..2 141103400034 PLAIN WASHER 10 M8

18 ..2 P21108530054 GASKET BETWEEN HEADER AND CRANKCASE 1

19 ..2 605411880008 LUB OIL FILTER(232V12) 1


Doc no. 141100066004

RADIATOR MOUNTING ASSEMBLY


Doc no. 141100066004

REF NO.


.1 141100526177 200KVA 6G11 RADIATOR FOR CPCB-II 1 1 ..2 141108616024 HOSE 100IDX100 L 3 2 ..2 141109426465 PIPE CAC OUT (YOUNG RAD) 1 3 ..2 141109426454 PIPE CAC IN (YOUNG RAD) 1 4 ..2 141109210034 ADAPTOR PIPE-COMP.TO CAC INLET FINISH 1 - ...3 141109210030 Adpator pipe-comp. out to CAC inlet cast 1 5 ..2 141109426474 PIPE WATER OUT (BEND - YOUNG RAD) 1 6 ..2 P21108610044 HOSE DIA 50x55L 1 7 ..2 141106370265 SUPPORT RADIATOR & CAC INLET PIPE 1 - ..2 141109776024 U CLAMP DIA 62 2 - ..2 141109776014 U CLAMP DIA 105 2 8 ..2 141108616014 HOSE 63.5IDX65 L 1 9 ..2 141108516014 GASKET - AIR INLET MANIFOLD 1 - ..2 141103400034 PLAIN WASHER M8 200HV 8 - ..2 602100540080 HEX. NUT M8 DIN 934 8 - ..2 141103400054 PLAIN WASHER M12 200HV 4 - ..2 602100540120 HEX. NUT M12 DIN 934M-10 4

10 ..2 141103510825 FLANGED BOLT M8X1.25X25 8.8 6 11 ..2 604015300650 HOSECLIP 60-80/3X 8 12 ..2 141108616034 HOSE WATER OUTLET THERMO SIDE 1 - ..2 104015150104 T bolt clamp TB104 6

13 ..2 141106376285 SUPPORT BRACKET FOR CAC PIPE 1 14 ..2 141108614254 HOSE FOR RADIATOR TO INLET PIPE 1


Doc no. 141100066004

SHEET METAL OIL SUMP


Doc no. 141100066004

REF NO.


.1 141101156027 OIL SUMP ASSEMBLY 6G11 1

1 ..2 141101156015 SHEETMETAL OIL SUMP 6G11 1

2 ..2 602060501815 HEX HD PLUG 2 M18X17

3 ..2 604920101822 COPPER WASHER (1.5) 2 4 ..2 602000500815 HEX SCREW 34 M8X16

5 ..2 141103400034 PLAIN WASHER 34 M8

6 ..2 141103296014 DIPSTICK (LUB OIL) 1


Doc no. 141100066004

STARTER


Doc no. 141100066004

REF NO.


.1 105720520012 STARTER-12V-ER 3SM 127A 1


Doc no. 141100066004

TURBO CHARGER ARRANGEMENT


Doc no. 141100066004

REF NO.


.1 141106036057 TURBO ATTACHMENT HOLSET 6G11 W/O BELLOW 1

1 ..2 P05292000121 HOLSET TURBO HX35-A77 3783943 1

2 ..2 141108536074 GASKET TURBO HOLSET/TEL 6G11 1

3 ..2 141103400044 PLAIN WASHER M10 4 M10

4 ..2 602100700100 HEX NUT M10 CU COATED 4 5 ..2 141104113024 ADAPTOR 1 M16X15 –

M12X1.5 6 ..2 604920101218 COPPER WASHER 1 7 ..2 604920101824 CU.WASHER (1.5MM) 1 8 ..2 P21108530194 GASKET, T/C OIL DRAIN 1 9 ..2 141103510825 FLANGED BOLT 2 M8X25

10 ..2 P21103550084 ADAPT. TURBO IN 1 M18– M22

11 ..2 P21103550074 ADAPT. TURBO IN 1 M14-M16

14 ..2 141109016005 PIPE, TURBO DRAIN HOLSET & TEL 1 15 ..2 141109016015 PIPE, TURBO OIL SUPPLY HOLSET 1 16 ..2 141109316064 EXHAUST BEND (HOLSET TURBO) 1 12 ..2 604022110114 SS V BAND 1 79MM


Doc no. 141100066004

WATER INLET PIPING


Doc no. 141100066004

REF NO.


.1 141109426097 WATER INLET PIPE ASSEMBLY 6G11TA 250kVA 1

1 ..2 602011020825 STUD=M8X1.25X25MM 8.8/CL 3 2 ..2 141103400034 PLAIN WASHER M8 200HV 3 3 ..2 602100540080 HEX. NUT M8 DIN 934 3 4 ..2 141108536084 GASKET - WATER INLET PIPE 1 5 ..2 141109426135 PIPE WATER INLET TO CRANKCASE 1 6 ..2 141106370445 SUPPORT-WATER INLET PIPE 1 7 ..2 141109776024 U CLAMP DIA 62 2 2 ..2 141103400034 PLAIN WASHER M8 200HV 4 3 ..2 602100540080 HEX. NUT M8 DIN 934 4 8 ..2 141103400044 PLAIN WASHER M10 200HV 3

9 ..2 602000501030 HEX SCREW M10X30 933 8.8 3


Doc no. 141100066004

WATER INLET MANIFOLD


Doc no. 141100066004

INDEX

REF NO.


.1 141109106017 WATER MANIFOLD ASSLY 6G11 1

..2 141109106016 WATER MANIFOLD ASSLY 6G11 1

1 ...3 141109106007 ASSLY PLASTIC A/MNIFOLD 1

2 ...3 P05250100002 THERMOSTAT ELEMENT 1

3 ...3 602060501415 HEX PLUG 1 M14X1.5 4 ...3 604920101418 CU.WASHER 3 M14X18X1.5 5 ...3 141103400024 SPL.CU.WASHER 1 6 ..2 141103510825 FLANGED BOLT 12 M8X25 8.8 7 ..2 P21108610024 HOSE DIA31.5 W/BYPASS G11 1

8 ..2 104015150040 KLIPCO SS W3/ IS 4762/ 1X 2


Doc no. 141100066004

SR. NO. DESCRIPTION PG. NO.

A 1 AIR FILTER MOUNTING ASSEMBLY 11,12 2 ALTERNATOR ASSEMBLY 13,14 3 AIR INLATE MANIFOLD ASSEMBLY 15,16

C 3 CAMSHAFT ASSEMBLY 17,18 4 CONNECTING ROD & PISTON ASSEMBLY 19,20 5 CRANK CASE 21,22 6 CRANK SHAFT ASSEMBLY 23,24 7 CYLINDER HEAD ASSEMBLY 25,26 8 CENTRIFUGAL FILTER 27,28

D 9 DAMPER 29,30

E 10 ENGINE FOOT ASSEMBLY 33,34 11 EXHAUST MANIFOLD ASSEMBLY 31,32

F 12 FLYWHEEL ASSEMBLY 35,36 13 FRONT COVER ASSEMBLY 37,38 14 FUEL PUMP ASSEMBLY 39,40,41 15 FUEL-OFF SOLENOID ASSEMBLY 42,43

G 16 GEAR TRAIN ASSEMBLY 44,45 17 GEAR END CASING ASSEMBLY 46,47 18 HOUSING ASSEMBLY 48,49

L 19 LUB OIL HEADER ASSEMBLY 50,51

R 20 RADIATOR ARRANGEMENT 52,53

S 17 SHEET METAL OIL SUMP 54,55 18 STARTER 56,57

T 19 TURBO CHARGER ASSEMBLY 58,59

W 20 WATER INLET PIPING ASSEMBLY 60,61


Doc no. 141100066004

21 WATER INLET MANIFOLD 62,63

GREAVES COTTON LTD -...

Documents

Transcript of GREAVES COTTON LTD -...