GREAVES COTTON LTD -...

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine Doc no. 141100064014 Page 1 GREAVES COTTON LTD 4G11TAG23 Diesel Engine CPCB II SPARE PARTS CATALOGUE GREAVES COTTON LTD. Diesel Engines Unit, Chinchwad, Pune- 411019, India, Tel: (91) – 20 – 67308200 Fax: (91) – 20 – 27472276 E-mail: [email protected]

Transcript of GREAVES COTTON LTD -...

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 1

GREAVES COTTON LTD

4G11TAG23 Diesel Engine CPCB II

SPARE PARTS CATALOGUE

GREAVES COTTON LTD. Diesel Engines Unit, Chinchwad, Pune- 411019, India, Tel: (91) – 20 – 67308200 Fax: (91) – 20 – 27472276

E-mail: [email protected]

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 2

Parts Ordering Guidelines: Genuine Greaves Cotton Limited Parts and service facilities are available all over India. There are Greaves Cotton Limited appointed sales and service locations giving service support to the engines owned by you. Each distribution outlet is thoroughly equipped with technical data, factory trained mechanics, modern equipments and a full adequate stock of Genuine Greaves Cotton Limited Parts. For quicker and better service, your parts requirements should be ordered from your nearest Greaves Cotton Limited Distributer or Dealer. At any of the locations prompt, intelligent, courteous service is a basic trade-mark. Each is ready and eager to help in every possible way through personal contact or through the mail-at your convenience. The satisfactory ordering and receiving of parts by the purchase is greatly dependent upon the proper use of available information. In order that all avoidable errors may be eliminated, the following instructions are offered as the purchaser's guide:

1. Write your order clearly, using a soft media if possible.

2. Be sure to list the correct part number. If in doubt as to the correct part number, state the model and serial number of the engine on which the part is to be used. Part numbers are usually located in various places on the part itself.

3. When possible, arrange your purchase order in part number numerical sequence.

4. Please specify shipping instructions, if any, preferable to you.

5. State your company name and shipping address clearly. Genuine Greaves Cotton Limited means QUALITY: They’re designed and engineered to fit best in your Greaves Cotton Limited. Each part is made of the highest quality and accuracy-by the top craftsman of the trade. You can be sure a Genuine Greaves Cotton Limited Part will fit better-do the job better-lessen the chances of costly breakdown. When you buy replacement parts, buy quality. Buy Genuine Greaves Cotton Limited. YOU OWN BEST...REPAIR WITH THE BEST No part of this manual may be copied, photocopied, reproduced, translated or stored in a retrieval system by any means electronic, mechanical or otherwise without prior permission in writing of Greaves Cotton Limited. Visit us at: www.greavescotton.com

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

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Customer Service Information

This parts catalog contains parts information.

Please add following information from this parts catalog. This will help you while ordering.

Engine Model________________________ Engine Serial No._______________________________

MFG Make_________________________Model_______________ Chassis No.___________________

Fuel Pump Assembly No.______________________ Injector No._______________________________

Belt,Fan________________________ Belt,Water____________________________________________

Fuel Flow Lub. Filter___________________________________________________________________

___________________________________________________________________________________

Air Cleaner___________________________________________________________________________

Special Equipment_____________________________________________________________________

___________________________________________________________________________________

___________________________________________________________________________________

____________________________________________________________________________________

____________________________________________________________________________________

Greaves Cotton Limited Distributor________________________________________________________

Since improvements are made from time to time the contents, in the parts catalog are subject to change without notice

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

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About part indentation used in the Parts Catalogue The subject parts catalog uses parts indentation method to break sub level parts under their corresponding top assembly. By placing an order on corresponding top level assemblies / Bills of material the individual parts under that top assemblies / Bills of material can be obtained Indentation can be explained as under - Example- Level Part Number Part Name Quantity .1 P21101700016 Cam Shaft 1 ..2 P21103250014 Tappet 8 ..2 P21101700024 Chilled Camshaft Finish 1 ...3 P21101700023 Semi-Finish Chilled Camshaft 1 ....4 P21101700022 Camshaft Chilled Casting 1 ..2 P21106730014 Segment for Camshaft 1 ..2 602000500825 Hex screw (M8x1.25x25 Cl8.8) 6 ..2 P21103710034 Gear, Camshaft 1 ..2 602201000614 Solid Dowel Pin M6x14mm 1 ..2 602150100084 Washer (M8x17x1.6) 6 Level '1' assembly P21101700016 in above example is a top Bill of Material / Assembly. Level '2' items namely P21103250014, P21101700024, are included in P21101700016. Hence these items are shifted to the right of P21101700016 by one space. P21101700024 is also a Bill of Material which includes parts, namely P21101700023. As P21101700024 is of level '2' here, these parts are of level '3'. Hence these are shifted to the right of P21101700024 by one space. In above example if you order on Cam Shaft P21101700016 of level '1', you will receive all the parts of level '2', '3'.& level ‘4’. If you order on sub assembly P21101700024 of level '2', you will receive all the parts of level '3' listed below this level '2' subassembly. If required, parts of level '2' & level '3' can be ordered individually.

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

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Modification Summary Sr No. Rev No. Modification Date

1 00 New Release 17.03.2014 2 01 Water inlet pipe, piping of CAC & radiator 18.07.2014

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

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Table of Contents

AIR FILTER AND MOUNTING

ALTERNATOR ARRANGEMENT

AIR INLATE MANIFOLD

CAM SHAFT

CONNECTING ROD & PISTON ASSEMBLY

CRANK CASE

CRANK SHAFT

CYLINDER HEAD ASSEMBLY

EXHAUST MANIFOLD

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To be continued…

ENGINE FOOT FLYWHEEL

FRONT COVER ASSEMBLY

FUEL PUMP FUEL OFF SOLENOID

GEAR TRAIN ASSEMBLY

GEAR END CASING HOUSING FLYWHEEL

LUB OIL HEADER AND FILTER

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

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To be continued…

SHEET METAL OIL SUMP

STARTER

TURBO CHARGER ASSEMBLY

RADIATOR ALU TTR 100KVA W/O RAD & FAN

WATER INLET PIPE

WATER MANIFOLD

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

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AIR CLEANER MOUNTING ARRANGEMENT

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

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REF NO.

LEV NO. PART NO. DESCRIPTION QTY. REMARKS

141109230037 AIR CLEANER MTG ARRANGEMENT 1 1 ..2 141108614014 HOSE FILTER TO TURBO 1 2 ..2 602000501020 HEXSCREW 4 M10X20 8.8 3 ..2 141103400044 PLAIN WASHER 4 M10 4 ..2 141103510825 FLANGED BOLT 2 M8X25 8.8 5 ..2 604015301050 HOSECLIP 2 100-125/6 6 ..2 141106230015 BRACKET AIR FILTER 1

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ALTERNATOR ARRANGEMENT

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REF NO.

LEV NO. PART NO. DESCRIPTION QTY. REMARKS

.1 141190794017 ALTERNATOR ARRANGEMENT 1 1 ..2 000767530321 ALT.W/O PULLY AUTLECK/SPR 1 2 ...3 P21103810034 PULLEY FOR ALTERNATOR DRIVE 1 3 ..2 P21106230125 BRACKET CHARGING ALT G11 1 4 ..2 P21103300064 SPACER ALTR MTG CAST BRACKET 1 5 ..2 602000101011 BOLT 1 M10X110 6 ..2 141103400044 PLAIN WASHER 5 M10 7 ..2 141103510825 FLANGED BOLT 4 M8X25 8.8 8 ..2 P21103510024 SWIVEL BOLT 1 9 ..2 602100540100 HEX. NUT 3 M10 DIN 934 10 ..2 141103514014 TENSION BOLT- FABRICATED 1 11 ..2 103460211168 COGGED BELT 2 AX43-1143L 12 ..2 602000100885 HEXBOLT 1 M8X85 - 8.8 13 ..2 141103400034 PLAIN WASHER 1 M8 14 ..2 602100540100 HEX. NUT 1 M10 DIN 934

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

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AIR INLET MANIFOLD

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REF NO.

LEV NO. PART NO. DESCRIPTION QTY. REMARKS

.1 P21109200027 AIR INTAKE MANIFOLD ASSLY TA 1

1 ..2 P21109200014 AIR INTAKE MANIFOLD M/C 4G11 1

2 ..2 P21108510014 GASKET, AIR INTAKE MANIFOLD 4

3 ..2 602000101050 HEX BOLT 8 M10X50-8.8

4 ..2 141103400044 PLAIN WASHER 8 M10

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CAM SHAFT

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REF NO.

LEV NO. PART NO. DESCRIPTION QTY. REMARKS

.1 141101700027 CAMSHAFT ASSEMBLY IEGR GCL 1

1 ..2 P21103250014 TAPPET 8

2 ..2 141101704034 CAMSHAFT IEGR2 FINISH (GCL) 1

3 ..2 P21106730014 SEGMENT FOR CAMSHAFT 1

4 ..2 141103510825 FLANGED BOLT 6 M8X25 8.8

5 ..2 P21103710034 GEAR, CAMSHAFT 1

6 ..2 602201000614 SOLID DOWEL PIN 1 M6X14MM

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CONNECTING ROD AND PISTON

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Ref No.

Level No. Part No. Description Qty Remarks

.1 141101604039 Con rod + piston assly 4 ..2 P21101600018 CON ROD ASSLY COMPLETE 4 ...3 P21101500017 CONN.ROD & CAP ASSLY. 4 1 ....4 P21101500026 CONNECTING ROD WITH SERRATIONS 4 2 .....5 P21103530024 CON.ROD BOLT M12x1.25x67 8

3 ....4 P21104310012 BUSH CONN ROD S/END 4

4 ....4 P02201000414 LOCKING PIN 4

- ...3 P21104306017 CON ROD BRG SET (TOP + BOTTOM ) LEON 4

5 ....4 P21104306014 CONN. ROD BRG. (TOP) 4

6 ....4 P21104306024 CONN. ROD BIG END BRG (BOTTOM) 4

- ..2 141101604076 Piston +Pin + circlip + PR Set 4

7 ...3 P21101600014 PISTON LEON DIA 105 4

8 ...3 105032111061 TRAPEZOIDAL PISTON RING 4

9 ...3 105032111062 TAPERED PISTON RING-LEON 4

10 ...3 105032111063 OIL CONT. PISTON RING 4

11 ...3 P05020303801 GUDGEON PIN - PISTON 4

12 ...3 603050100016 CIRCLIP, LIGHT A 16 IS3075 8

13 ..2 P21108530134 GASKET, PISTON COOLING NOZZLE 4

14 ..2 P21104650046 PISTON COOLING NOZZLE ASSLY 4

15 ...3 P21103550024 TIP FOR PISTON COOLING NOZZLE 4

16 ...3 P21109010034 TUBE, PISTON COOLING NOZZLE 4

17 ...3 P21104650044 BODY PISTON COOLING NOZZLE(MS) 4

18 ..2 604920100814 COPPER WASHER 4

19 ..2 602201000814 Piston cooling nozzle dowel 4

20 ..2 P04043300826 BANJO SCREW M8x26 4

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 19

CRANK CASE

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

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REF NO.

LEV NO. PART NO. DESCRIPTION QTY. REMARKS

.1 P21101100038 CRANK CASE ASSLY 4G 1 ..2 P21101100017 CRANK CASE WITH CAM BUSH 1 ...3 P21101100016 CRANK CASE MACHINED FINISHED 1

NOT SUPPLIED LOOSE

1 ....4 P21101100015 CRANK CASE MACHINED STAGE 1 1 2 ....4 P21101010012 MAIN BEARING CAPS TYPE 1 S/F 1 3 ....4 141101010032 MAIN BEARING CAP TYPE 3 S/F 4 4 ....4 P21103500024 MAIN BEARING CAP BOLTS G11 10 5 ....4 P21103400054 WASHER FOR MB CAP 10 6 ....4 P21104320012 CAM BUSH SEMI FINISH 1 7 ...3 620609760024 BRASS CAP 4 8 ...3 620609760014 CAP BRASS 3 9 ...3 632413270014 STOPPER 8 10X11 ALUM PLUG

10 ...3 102041002020 GRUB SCREW M20X20MM LG 1 - ...3 623413270044 PLUG ALU. 1

11 ..2 141101320074 CYLINDER LINER NECK ROLLED 4 12 ..2 104932111144 O RING, (LINER) 8 - ..2 141104306017 MAIN BEARING G11 5

13 ...3 P21104300014 M BRG HALF TOP SHELL 5 14 ...3 P21104300024 M BRG HALF BOTTOM SHELL 5 15 ..2 602201001020 SOLID DOWEL PIN 2 M10X20MM 16 ..2 602201001028 SOLID DOWEL PIN 2 M10X28MM 17 ..2 602060501415 HEX PLUG 1 M14X1.5 18 ..2 602201500406 SPRING DOWEL PIN 5 4X6MM 19 ..2 604920101420 CU.WASHER 1

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

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CRANK SHAFT

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

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REF NO.

LEV NO. PART NO. DESCRIPTION QTY. REMARKS

.1 P21101400057 CRANK SHAFT GA FOR 4G11TA 1

- ..2 P21101400056 CRANKSHAFT ASSLY FOR 4G11TA 1

1 ...3 P21101400054 CRANKSHAFT FINISHED FOR 4G11TA 1

2 ...3 P21103710014 GEAR, CRANKSHAFT 1

3 ...3 602201500416 SPRING DOWEL PIN 2 M4X16MM

4 ...3 602201001028 SOLID DOWEL PIN 1 M10X28MM

5 ..2 P21103300014 CRANKSHAFT SLEEVE 1

- ..2 141103400017 THRUST WASHER PAIR 2

6 ...3 P21103400014 THRUST WASHER(CR.SHAFT)TOP 2

7 ...3 P21103400024 THRUST WASHER(C/S)BOTTOM 2

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

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CYLINDER HEAD

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 24

REF NO.

LEV NO. PART NO. DESCRIPTION QTY. REMARKS

.1 141101800028 CYL HEAD ASSMBLY G A 3

..2 141101800027 CYL HEAD SUB ASSY 3

...3 141101800026 CYL. HEAD ASSLY WITH INSERTS 3

1 ....4 P21101800014 CYLINDER HEAD-MACHINED 3 NOT SUPPLIED LOOSE

2 ....4 P21103320012 VALVE GUIDE 6 3 ....4 P21103450022 INLET VALVE SEAT INSERT S/F 3

4 ....4 P21103450012 EXHAUST VALVE SEAT INSERT S/F 3

5 ....4 602152180025 CORE PLUG 18 25MM

6 ...3 P21104600014 INLET VALVE 3

7 ...3 P21104600024 EXHAUST VALVE 3

8 ...3 P02403101001 VALVE SPRING OUTER 6

9 ...3 P02402201001 VALVE SPRING INNER 6

10 ...3 P21103420014 SPRING CAP 6

11 ...3 P21104620014 VALVE COLLET 12

12 ...3 P04960650121 VALVE STEM SEAL 6

13 ..2 P21103210014 PUSH ROD 6

- ..2 P21106100027 INTEGRATED ROCKER ASSEMBLY 3

14 ...3 P21106100024 INTEGRATED ROCKER SUPPORT 3

15 ...3 P21106450014 ROCKER ARM INLET 3

16 ...3 P21103270014 PLUG AL - 6 DIA 4 X 3.5L

17 ...3 P21106450024 ROCKER ARM EXHAUST 3

18 ...3 P21103580014 SETTING SCREW 6

19 ...3 602100540080 HEX. NUT 6 M8 DIN 934

20 ...3 603050100016 CIRCLIP, LIGHT A 16 IS3075 6

21 ..2 102201501108 HOLLOW DOWEL 3 M11X8MM

22 ..2 602000100840 HEXBOLT 3 M8X1.25X40

23 ..2 141103400034 PLAIN WASHER 6 M8

24 ..2 P21108540024 GASKET CYL HD 3

25 ..2 P21103500014 BOLT, CYL. HEAD 12 M14X150

26 ..2 P21107960024 PDC ROCKER COVER 3

27 ..2 P21108530304 GASKET, FOR PDC ROCKER COVER 3

28 ..2 602000120860 HEXBOLT 6 M8X60

29 ..2 604920100814 COPPER WASHER 3

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

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EXHAUST MANIFOLD

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REF NO.

LEV NO. PART NO. DESCRIPTION QTY. REMARKS

.1 141109314037 EXHAUST MANIFOLD ASSLY CPCB II 1

1 ..2 P21109310014 MANIFOLD EXHAUST 1

2 ..2 141108530524 GASKET EXHAUST MANIFOLD 4

3 ..2 102011071050 STUD CL(CU COATED) 8 M10X50L 10.9

4 ..2 141103400044 PLAIN WASHER 8 M10

5 ..2 602100700100 HEX NUT CU COATED 8 M10

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

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ENGINE FOOT

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

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REF NO.

LEV NO. PART NO. DESCRIPTION QTY. REMARKS

.1 141106014027 ENGINE BEARERS FOR BASE ENGINE 1

1 ..2 102201501635 HOLLOW DOWEL 4 M16X35MM

2 ..2 P21106010014 ENGINE FOOT (GEAR END) 2

3 ..2 602000101250 HEXBOLT 6 M12X50 8.8/C

4 ..2 141103400054 PLAIN WASHER 6 M12

5 ..2 P21103510034 LIFITNG I-BOLT 2 M14

- ..2 000090010401 HAMER DRIVESCREW NO2=3/16 4

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

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FLYWHEEL

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Ref No.

Level No. Part No. Description Qty Remarks

.1 P21101450017 FLYWHEEL ASSLY 1 ..2 P21101450015 FLYWHEEL WITH RING GEAR-SAE 3 1 1 ...3 P21101450014 FLYWHEEL - SAE3 1 2 ...3 P21103750014 STARTER RING 1 3 ..2 602000521660 HEX SCREW M16X60-10.9 6 4 ..2 141103400074 PLAIN WASHER M16 200HV 6

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FRONT COVER

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 32

REF NO.

LEV NO. PART NO. DESCRIPTION QTY. REMARKS

.1 141107804047 FRONT COVER ASSEMBLY (113.4PCD PULLEY) 1 1 ..2 P21107800024 FRONT WALL COVER 1 2 ..2 141103510825 FLANGED BOLT 15 M8X25 8.8 3 ..2 602000100860 HEXBOLT 11 M8X60 8.8 4 ..2 104960650100 OILSEAL 78-100-12 1 5 ..2 141103810304 CRANK PULLEY PASVN 1 6 ..2 602007041660 ALLEN SCREW 4 M16X60-12.9 - ..2 P21107870027 PLASTIC SPOUT ASM 1 7 ...3 P21107870064 PLASTIC SPOUT WITH PLATE 1 8 ...3 P21107870074 PLASTIC CAP FOR SPOUT 1 9 ...3 P21108610374 PIPE PLASTIC SPOUT 1 2 ...3 141103510825 FLANGED BOLT 5 M8X25 8.8 - ...3 001700531019 CLIP FOR CONDUIT 1 - ..2 141107350067 ASSEMBLY FAN DRIVE 3 SPACER 1

10 ...3 P21106230084 FAN DRIVE BRACKET MACHINED 1 11 ...3 602000501030 HEX SCREW 4 M10X30 933 8.8 12 ...3 141103400044 PLAIN WASHER 4 M10 13 ...3 P21103300114 SPACER BETWEEN BEARINGS. 1 14 ...3 141103300124 PLASTIC SPACER G11 3 15 ...3 602000100885 HEXBOLT 6 M8X85-8.8 16 ...3 141103400034 PLAIN WASHER 6 M8 17 ...3 603050100035 CIRCLIP 35 MM EXTERNAL 1 18 ...3 P21106230074 KNOB FOR FAN DRIVE 1 - ...3 141103300184 SPACER FOR FAN BRACKET 1

19 ...3 603200746207 BALL BEARING 2 SKF 6207-2RS1 20 ...3 141103810196 FAN PULLEY WITH BLANKING PLATE 1 16 ..2 141103400034 PLAIN WASHER 22 M8 - ..2 602000100855 HEXBOLT 2 M8X55 8.8

16 ..2 141103400034 PLAIN WASHER 2 21 ..2 141106504054 TIMING POINTER 1 22 ..2 602201000512 SOLID DOWEL PIN 1 M5X12MM 23 ..2 602000500610 HEX SCREW 1 M6X10 8.8 24 ..2 141103400084 PLAIN WASHER 1 M6

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 33

FUEL PUMP

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 34

REF NO.

LEV NO. PART NO. DESCRIPTION QTY. REMARKS

.1 141107254187 FIP + DRIVE 100 KVA 4G11TA23 CPCBII 1

1 ..2 105200240240 FIP for 100 KVA CPCB II BOSCH NO F002A3Z011 1

2 ..2 P21108530174 GASKET, FIP 1

3 ..2 602012021030 STUD 4 M10X30 8.8

4 ..2 P21104110014 ADAPTOR FOR FIP DRIVE 1

5 ..2 P21103710044 GEAR, FUEL PUMP 1

6 ..2 141103510825 FLANGED BOLT 4 M8X25 8.8

7 ..2 602150610841 RING WASHER 4 D/234

8 ..2 P21106370035 BRACKET - FUEL FILTER 1

9 ..2 602000501025 HEXSCREW 2 M10X25 8.8

10 ..2 141103400044 PLAIN WASHER 2 M10

11 ..2 001200240183 DB FILTER MICO 028 1

12 ..2 602060501415 HEX PLUG 1 M14X1.5

13 ..2 602000501035 HEXSCREW- 2 M10X35 8.8

14 ..2 141103400054 PLAIN WASHER M12 200HV 2

15 ..2 604043200008 BANJO SCREW 4 M14X1.5X31LG.

16 ..2 604920101420 CU.WASHER 9

17 ..2 105302000181 INJECTOR ASSEMBLY F002C8Z984 4

18 ..2 141109064037 HIGH PRESSURE PIPE SET CPCB II 4G11 1

19 ..2 141109394054 LEAK OFF PLASTIC 4G11 STD 1

20 ..2 P21109010055 PIPE, FIP OIL SUPPLY 1

21 ..2 P21109390125 PLASTIC PIPE FUEL FLTER 1

22 ..2 P21109390115 PLASTIC PIPE FUEL FILTER 1

23 ..2 P04043301022 BANJO SCREW 1 M10X22

24 ..2 602100540100 HEX. NUT 4 M10 DIN 934

- ..2 604043200004 BANJO BOLT 1 DIN-7623

25 ..2 604920101014 CU.WASHER 8

26 ..2 141103400034 PLAIN WASHER 4 M8

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 35

FUEL OFF SOLENOID VALVE

REF NO.

LEV NO. PART NO. DESCRIPTION QTY. REMARKS

1 .1 P21100780017 FUEL OFF SOLENOID WITH FINE SPEED ADJUSTMENT 1 12VDC

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 36

GEAR TRAIN ASSEMBLY

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 37

Ref No.

Level No. Part No. Description Qty Remarks

.1 P21103710018 GEAR TRAIN ASSEMBLY GA 1 1 ..2 P21103000024 IDLER SHAFT 1 2 ..2 P21103710026 IDLER GEAR+BUSH ASSLY 1 3 ...3 P21103710024 GEAR, IDLER 1 4 ....4 P21104320024 IDLER BEARING 1 5 ..2 P21106500014 IDLER PLATE 1 6 ..2 602000101060 HEX BOLT M10X60 931 8.8 3 7 ..2 141103400044 PLAIN WASHER M10 200HV 3 8 ..2 P21107310017 W / P with o ring & gear 1 9 ...3 104932117704 O ring water pump dia. ( small) 1

10 ...3 104932119204 O ring water pump flange 1 11 ..2 141103510825 FLANGED BOLT 6 M8X25 8.8 12 ..2 P21107300017 LUB OIL PUMP ASSLY 1 13 ...3 104932117802 O RING (OIL PUMP) 1 14 ..2 141109010035 LUB OIL STRAINER 1 15 ..2 P21108530224 GASKET, OIL STRAINER 1 16 ..2 P21104650025 NOZZLE,GEAR LUBRICATION 1 17 ..2 604920100814 COPPER WASHER 4

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 38

GEAR END CASING

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 39

REF NO.

LEV NO. PART NO. DESCRIPTION QTY. REMARKS

.1 P21107800017 GEAR END CASING GA 1

..2 P21107800016 GEAR END CASING SUB-ASSLY. 1

1 ...3 P21107880014 GEAR END CASING 1

2 ...3 P21103550014 SLEEVE FOR WATER CONNECTION 1

3 ..2 P21108530034 GASKET, GEAR END HOUSING 1

4 ..2 141103510825 FLANGED BOLT 8 M8X25 8.8

5 ..2 602201001020 SOLID DOWEL PIN 2 M10X20MM

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 40

HOUSING FLYWHEEL

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 41

REF NO.

LEV NO. PART NO. DESCRIPTION QTY. REMARKS

.1 P21107010017 FLYWHEEL HOUSING ASSY. 1 SAE 3

1 ..2 P21107010014 FLYWHEEL HOUSING 1 SAE-3

2 ..2 602000501240 HEX SCREW 8 M12X40 8.8

3 ..2 141103400054 PLAIN WASHER 8 M12

4 ..2 104960650160 OILSEAL 130-160-12 1

5 ..2 P21108530114 GASKET, FLYWHEEL HSG 1

6 ..2 141103400044 PLAIN WASHER 3 M10

7 ..2 602012021030 STUD 3 M10x30 8.8

8 ..2 602100540100 HEX NUT 3 M10

9 ..2 141103550064 PLUG MAGNETIC PICKUP UNIT 2 5/8"-18UNF

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 42

LUB OIL HEADER

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 43

REF NO.

LEV NO. PART NO. DESCRIPTION QTY. REMARKS

.1 P21109400017 LUB OIL HEADER & OIL FILTER GA 1 1 ..2 P21109400016 OIL COOLER & HEADER ASSEMBLY 1 - ...3 P21107520014 OIL HEADER MACHINED 1 2 ...3 P21108520014 GASKET OIL COOLER OVAL 2 3 ...3 P21109400015 OIL COOLER CARTRIDGE 1 4 ...3 602000100855 HEXBOLT 4 M8X55 8.8CL 5 ...3 141103400034 PLAIN WASHER 4 M8 - ...3 P06962970002 RELIEF VALVE ASSLY 1 6 ....4 P06962970001 RELIEF VALVE BODY 1 7 ....4 P21102401504 RELIEF VALVE SPRING G11 1 8 ....4 P03250100001 STEEL BALL 1 DIA 17MM 9 ....4 P21103420024 RELIEF VALVE CAP 1

10 ...3 602060501415 HEX PLUG 2 M14X1.5 11 ...3 604920101620 COPPER WASHER 1 A/16-20X1.5 12 ...3 141103510825 FLANGED BOLT 10 M8X25 8.8 13 ...3 604920101420 CU.WASHER 2 A22X1.5X27 14 ...3 604920102227 CU.WASHER 1 15 ...3 604920102530 CU-WASHER 1 16 ...3 P02041002018 ALLEN PLUG 2 M20X18 MM 17 ...3 P04041110001 ADAPTOR M24X1"UNF 1 18 ..2 605411880008 LUB OIL FILTER(232V12) 1

19 ..2 P21108530054 GASKET BETWEEN HEADER AND CRANKCASE 1

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 44

SHEET METAL OIL SUMP

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 45

REF NO.

LEV NO. PART NO. DESCRIPTION QTY. REMARKS

.1 141101150017 4G11 SHEETMETAL OIL SUMP ASSLY 1 1 ..2 141101150015 SHEETMETAL OIL SUMP 4G11 1 2 ..2 602060501815 HEX HD PLUG 1 M18X17 3 ..2 604920101824 CU.WASHER 1 1.5MM 4 ..2 602000500815 HEX SCREW 26 M8X16 8.8 5 ..2 141103400034 PLAIN WASHER 26 M8 6 ..2 P21103290054 DIPSTICK FOR 4G11 SHEETMETAL SUMP 1

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 46

STARTER

REF NO.

LEV NO. PART NO. DESCRIPTION QTY. REMARKS

1 .1 000707530229 STARTER 12V*6M14*26935113A 1

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 47

TURBO CHARGER

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 48

Ref No.

Level No. Part No. Description Qty Remarks

.1 141106030097 TURBOCHARGER ATTACHMENT 100 KVA 1 1 ..2 P05292000081 TURBO TR 59 2.471N-6.11 4G11TAG3 1 2 ..2 P21108530084 GASKET, EXHAUST MANIFOLD 1 3 ..2 102011070834 STUD-M8X34 LONG (ST.STEEL) 4 4 ..2 141103400034 PLAIN WASHER M8 200HV 4 5 ..2 602100540081 HEXNUT COPR.PLATED M8 10G 4 - ..2 P21108510024 GASKET, AIR INTAKE MANIFOLD END SIDE 1 6 ..2 141103510825 FLANGED BOLT M8X1.25X25 8.8 4 3 ..2 102011070834 STUD-M8X34 LONG (ST.STEEL) 4 7 ..2 P21108530214 GASKET TURBO OUT & EXH. 1 8 ..2 P21109010035 TURBO OIL DRAIN PIPE SIDE OPEN 1 9 ..2 604920101824 CU.WASHER (1.5MM) 1

10 ..2 P21109010105 TURBO OIL INLET PIPE SIDE OPEN 1 11 ..2 604920101420 CU.WASHER 1 12 ..2 P21108530184 GASKET, T/C OIL SUPPLY 1 13 ..2 P21108530194 GASKET, T/C OIL DRAIN 1 6 ..2 141103510825 FLANGED BOLT M8X1.25X25 8.8 4 5 ..2 602100540081 HEXNUT COPR.PLATED M8 10G 4 4 ..2 141103400034 PLAIN WASHER M8 200HV 4 - ..2 P21108610044 HOSE DIA 50x55L 1 15 ..2 P21103550084 ADAPT. TURBO IN M18,M22 1 16 ..2 P21103550074 ADAPT. TURBO IN M14,M16 1 17 ..2 P21103550034 ADAPTOR T/C OIL DRAIN 1 14 ..2 141109210054 EXHAUST ELBOW MACH. 125kVA 1

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 49

RADIATOR ALU TTR 100KVA W/O RAD & FAN

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 50

Ref No.

Level No. Part No. Description Qty Remarks

.1 141109424477 PIPING OF CAC & RADIATOR 100 KVA CPCB II 1 1 ..2 141109424475 PIPE CAC IN 1 2 ..2 104015150060 KLIPCO SS W3/ IS 4762 / 2X 3 3 ..2 604015300850 HOSECLIP 80-100/4X 4 4 ..2 P21108610034 HOSE DIA 76 X 100 L 2 5 ..2 141109424445 PIPE CAC OUT 1 6 ..2 141108614234 HOSE THERMO TO RADIATOR 1 7 ..2 141108614244 HOSE WATER INLET CONNECTION` 1 8 ..2 604015300650 HOSECLIP 60-80/3X 1 - ..2 104015150065 Klipco SS W3/ IS 4762 /65 1 9 ..2 604022110070 SS V BAND 70DIA 3 SEGMENT 1

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 51

WATER INLET PIPE

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 52

REF NO.

LEV NO. PART NO. DESCRIPTION QTY. REMARKS

.1 141109424467 WATER INLET PIPE ASLY TA 100 KVA CPCB II 1 1 ..2 141109424465 WATER INLET PIPE 1 2 ..2 P21108530144 GASKET, WATER INLET PIPE 1 3 ..2 602100540080 HEX. NUT M8 DIN 934 3 4 ..2 141103400034 PLAIN WASHER M8 200HV 3 5 ..2 602011020825 STUD=M8X1.25X25MM 8.8/CL 3

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 53

WATER INLET MANIFOLD

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 54

REF NO.

LEV NO. PART NO. DESCRIPTION QTY. REMARKS

.1 141109100028 WATER MANIFOLD PLASTIC 4G11 1

..2 141109100026 WATER MANIFOLD PLASTIC 4G11 1

1 ...3 141109104007 WATER MANIFOLD ASSLY PLASTIC 4G11 1

2 ...3 P05250100002 THERMOSTAT ELEMENT 1 3 ...3 602060501415 HEX PLUG 1 M14X1.5

4 ...3 604920101420 CU.WASHER 3 5 ...3 141103400024 SPL.CU.WASHER 1 6 ..2 141103510825 FLANGED BOLT 8 M8X25 8.8

7 ..2 P21108610024 HOSE DIA31.5 W/BYPASS G11 1 8 ..2 104015150040 KLIPCO SS W3// 1X 2 IS 4762

Index

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Spares parts Catalogue G-Series :- 4G11TAG23 Engine

Doc no. 141100064014 Page 55

SR NO DESCRIPTION PAGE NO.

A 1 AIR FILTER MOUNTING ASSEMBLY 11 2 ALTERNATOR ASSEMBLY 13 3 AIR INLET MANIFOLD ASSEMBLY 15 4 ANTI VIBRATING MOUNT 53 C 3 CAMSHAFT ASSEMBLY 17 4 CONNECTING ROD & PISTON ASSEMBLY 19 5 CRANK CASE 21 6 CRANK SHAFT ASSEMBLY 23 7 CYLINDER HEAD ASSEMBLY 25 E 8 EXHAUST MANIFOLD ASSEMBLY 27 9 ENGINE FOOT ASSEMBLY 29 F FLYWHEEL ASSEMBLY 31

10 FRONT COVER ASSEMBLY 33 11 FUEL PUMP ASSEMBLY 35 12 FUEL-OFF SOLENOID ASSEMBLY 37 G

13 GEAR TRAIN ASSEMBLY 38 14 GEAR END CASING ASSEMBLY 40 15 HOUSING ASSEMBLY 42 L

16 LUB OIL HEADER ASSEMBLY 44 S

17 SHEET METAL OIL SUMP 46 18 STARTER 48 T

19 TURBO CHARGER ASSEMBLY 49 W

20 RADIATOR ALU TTR 100KVA W/O RAD & FAN 51 20 WATER INLET PIPING ASSEMBLY 53 21 WATER INLET MANIFOLD 55