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    ( . )SUNYARDS ENGINEERING LIMITED(Fiberglass . Metal Works)

    GENERAL SPECIFICATION

    G.R.C. 2007 All Rights Reserved

    188 B 5 10 UNIT10, 5/F., BLOC K B, CA MBRIDGE PLAZA, NO.188 SAN WAN ROAD, SHEUNG SHUI , N.T., HONG KONG TEL: (852) 2675-8911 FAX: (852) 2675-8922

    EMAIL:[email protected] M WEBSITE:WWW.SUNYARDS.CO M

    GENERAL

    1.01 SCOPEDesign, supp ly and e rec tion include a ll labor, ma terials, equipme nt a nd services nec essa ry or inc idental toc om pletion of molde d g lass-fiber reinforced c eme nt co mp osites (G.R.C.) in ac c ordanc e with the c ontrac t

    do c uments and spe c ifications in c om plianc e with loc al gove rnment c od es.

    1.02 QUALITY ASSURANCEMa nufac turers sha ll submit da ta , sam ples and c ertified te sting repo rts show ing c om plianc e to all guidelines set

    forth in the G .R.C. Spec ific a tion. Quality c ontrol c om plies with BS 1169. Testing of G RC c om plies with BS EN 1170

    or GRCA Me thod of Testing G RC m ateria l/ Part 1.

    1.03 SUBMITALSA. Prod uc t Data : Ma nufac turer's da ta shee ts on ea ch prod uc t to be used , includ ing dime nsions, finishes,

    storage and hand ling req uireme nts and rec om mend ations, and installation reco mm end ations.

    B. Shop Drawings: Provide d rawings show ing d imensions, layo ut, joints, de ta ils, and interfac e w ith ad jac entwork; inc lude field-me asured dime nsions of the spac es whe re item s a re to be insta lled .

    C. Samp les: For ea c h custom finish spec ified; two samples, minimum size 150x150 mm , representing a c tua lproduc t, c olor, and p atte rns.

    D. Spe c ified Op tion: If the G.R.C. sc op e a nd c om plexity warrant a prototyp e, upon reque st erect o neprototyp e unit on site or at o ur plant for inspe c tion and ap proval by the a rc hitect.

    PRODUCTS

    2.01 MATERIALSA. GlassFibe r Reinforce d Cem ent: High density com po site ma de of Portland c em ent, silica sand , and

    po lymers reinforce d with c hop ped Alkali-Resista nc e g lass fiber. Manufa c ture by p remix or spraying in

    ac c ording to req uireme nts.

    B. Where exposed face fasteners are used, these shall be stainless steel; all other fasteners or connectors shallbe ga lvanized or plated .

    C. Misc ellaneo us ma terials: All other m a terials i.e. b olted anc hors, sc rew s, wa shers, c lips and ad hesives to bepe r manufa c turers shop drawings and/ or job spe c ifica tions.

    2.02 PHYSICAL PROPERTIES (G .R.C .)1. Gla ss fibe r = 3-5 % by we ight2. Shell thic kness = 20 mm nomina l3. Dry Density = 2000 Kg/ m34. Ultima te Bend ing Streng th (MOR) = 20 MPa5. Ultim ate Tensile Streng th (UTS) = 8 MPa6. In-p lan Shear Streng th = 8 MPa7. Co mpressive strength (ASTM D695) = 60 MPa8. Mo dulus of Elastic ity = 1370 MPa9. Outside Co rner Radius = 1.5 to 3 mm10. Imp ac t (ASTM D256) = 15 KJ/m211. Fire Protec tion Resista nc e: BS 476 Part 412. Weather Resistanc e: No signific ant loss in strength o r c hange in appea ranc e a fter 200 hours ac c elerated

    wea thering c ond uc ted in ac c orda nce with ASTM G 23.

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  • 8/3/2019 grc_spec

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    ( . )SUNYARDS ENGINEERING LIMITED(Fiberglass . Metal Works)

    GENERAL SPECIFICATION

    G.R.C. 2007 All Rights Reserved

    188 B 5 10 UNIT10, 5/F., BLOC K B, CA MBRIDGE PLAZA, NO.188 SAN WAN ROAD, SHEUNG SHUI , N.T., HONG KONG TEL: (852) 2675-8911 FAX: (852) 2675-8922

    EMAIL:[email protected] M WEBSITE:WWW.SUNYARDS.CO M

    2.03 TOLERANCES1. Dimension- a ll d irec tions = 3 mm2.

    Thic kne ss =

    2 mm3. Warpag e or bowing = 6 mm per meter

    EXECUTION

    3.01 DELIVERY, STORAGE AND HANDLING

    A. All G.R.C. materials shipped to be plac ed in custom built c rate s or pa llets, and shippe d in a ma nner thatwill protec t the p iece s from da ma ge , dirt, moisture a nd wa rping.

    B. Suppo rt piec es during shipment on no n-sta ining shoc k ab sorbing ma terials.C. Lift and supp ort piece s only at p oints indic ate d for attac hment o n drawings.D. Storage : Onc e unc rate d, m ate rial to b e stored in a n upright p osition on a flat, smoo th a nd level surfac e.

    Avoid stac king and leaning of piec es as much as possible.

    E. Cover and prote c t piec es from e xcessive dirt, mo isture, surfac e d ama ge or other job site hazards.3.03 ERECTION

    A. Safety: insta ller is responsible fo r ha nd ling a nd insta lling the G.R.C. ma te ria l in a safe manne r.B. Experienced wo rkmen to insta ll the G .R.C. piec es. Ma terials will be insta lled level and plump a nd a s pe r

    ap prove d d rawings. All piec es will be sec urely anc hored a nd joints finished as show n in the ap prove d

    shop d ra wings.

    3.04 TAPING, PATCHING AND CONTROL JOINTSA. Exterior tap e a nd b ed joints are to b e a ttac hed with an exterior grade c onstruc tion ad hesive. Then ta pe d

    and floated using fiberglass mesh tap e a nd a bed ding c omp ound o f Portland ce ment, bond ing a gent,

    wa ter and fine washed silica sand and c lean the joint to ma tc h piec e surfac e a nd shap e.

    B. Countersunk fasteners and da ma ge a re to b e pa tc hed using sam e be dd ing c om po und a s used to floa tjoints.

    C. Control joints or expo sed joints to b e filled with a pp rop riate b ac ker rod and a sea lant c ap ab le ofwithstanding 0.25% joint movem ent b etw ee n G.R.C. pa nels.

    3.05 PROTECTION

    A. Protec t installed prod ucts until c om pletion of project.

    B. Touc h-up, rep air or rep lace da ma ge d prod ucts and c lea n be fore Substantial Com pletion.

    WARRANTY

    4.01 SUNYARDS is wa rranting our G.R.C. prod uc ts for one (1) yea r from the da te of ac c ep tanc e to rem ain free from

    c rac ks, chips and ma rks by de fec tive ma terial or workmanship.

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