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HORIZONTAL PRESSES
The “Uralmashplant” JSC, is a key equipment supplier for basic industry sectors: mining, metallurgical, and oil-and-gas industries.
In 2013 the “Uralmashplant” marked its 80s anniversary.
The main shareholder of the “Uralmashplant” is the “Gazprombank” JSC, one of the three largest Russian banks.
Today, the “Uralmashplant” JSC is a company providing the state-of-the-art engineering, welding, metal-working, mechanical assembly, and tool production works.
walking and track-type draglines, track-type open-mine excavators,
cone and jaw crushers for all crushing stages, ball and rod grinding mills, semiautogenous
and autogenous grinding mills, concrete-production equipment.
sintering equipment,indurating equipment,
blast furnace equipment, continuous casting machines, rolling equipment, press-forging equipment, rolling mill rolls
complete movable, stationary, and cluster drilling rigs with loading capacity from 160 to 600 tons, drilling equipment packages.
heavy cranes for metallurgical works, handling equipment for nuclear plants, general purpose special and bridge cranes.
hydraulic turbine units, transfer and homogenizing equipment units.
A company development strategy is aimed at creating a world-class machine-building company able to fully fulfill customers' needs for modern equipment.
Main product assortment includes:
Mining equipment
Metallurgical equipment
Oil-and-gas drilling equipment
Handling equipment
Power equipment and nonstandard equipment
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2
HORIZONTAL PRESSES
3
HistorySoon after starting, Uralmashzavod began manufacture of press-forging plant. In 1936, the
first forging press was built for Khabarovsky metallurgists. Up to 1941, all metallurgical
works, being created in the Ural and Siberia, including the biggest in the country
Novokuznetsky and Magnitogorsky integrated steel-and-iron works, were equipped with
the presses built by Uralmashzavod.
The presses built by Uralmashplant were also used in the aircraft industry.
During World War II, Uralmashplant pressed the turrets for the famous tanks T-34 at the
press of 10000 tf.
In fifties, Uralmashzavod became the main supplier of the modern heavy hydraulic presses
for aircraft and missile works.
In 1955, the first pipe bending machine was
created for the Belgorodsky boiler builders.
In the late eighties, 100% solid-rolled wheels of
the railway vehicles in the USSR were produced
at the equipment of Uralmashplant.
Since 1953, Uralmashplant has begun to supply
the products abroad.
The press-forging plant was supplied to the
enterprises of Poland, China, Hungary, India,
Rumania, Finland, Iran, Serbia, the Republic of
Belarus, Kazakhstan, Armenia.
The scope of supplies for 75 years, namely, 200
horizontal and vertical presses, and pipe
bending machines for domestic and foreign
enterprises, is evidence of great experience
acquired by the works in creation of the press-
forging plant.
For the last ten years, the specialists of
Uralmash Machine Building Corporation
modernized many presses being in operation.
Simultaneously, new machines are built, with
the help of which the final product being
superior in consuming qualities to those existing
in the world practice is produced.
Horizontal hydraulic pressesThe horizontal hydraulic presses are the main equipment of the work shops for production of rods, panels, pipes and sections from non-ferrous metal alloys (Al, Cu, Zn, Ti).
The specialists of Uralmash Machine Building Corporation designs the presses from 16 MN force to the most powerful presses in the world practice of 200 MN.
direct, reverse and composite extrusion of work-pieces from soft and hard alloys of non-ferrous metals
isothermal extrusion of work-pieces of hard aluminum alloys for production of goods of quality with guaranteed structure over their full length
hot scalping bright in the presses of rod reverse extrusion prepares the work-piece surface of proper quality
independent piercing programmable systems to produce drill pipes of variable cross- section from hard aluminum alloys
mechanisms of cutting long work-pieces to length
transport facilities to bring work-pieces to and in the press
tools (less matrix unit)
outlet table
cooling devices with conveyors
mechanism of butt-end and dummy block separation
shears to cut work-pieces to length
pump stations
floors
electrical equipment with automatics systems
technical documentation
induction heating furnaces
tension device and a certain number of round and flat containers
work-piece scalping press
computer-aided lines of building section production incorporating presses of low force
Process
Complete delivery set
Other equipment that can be supplied complete with the press
4
Specifications of presses 161
16--
Pump drive32 MPa
2.41.6
18000.5...25
400150170200
75011.56х3.3
4.652.5
Direct extrusion of sections of
soft aluminum alloys
161
16--
PAS32 MPa
2.141.121100
0.4...6200
180/60
1100-
2.421.77
Direct extrusion of sector cores of aluminum
alloys
181
18-
2.4Pump drive
45 MPa 0.51.2400
0.2...20120400
36020.475х8.71
2.931.0
Direct extrusion of finned tubes
of aluminum alloys
202
2024-
PAS32 MPa
2.33.921900
0.1...10150
200; 225
95010.55х4.07
3.440.95
Direct extrusion of pipes of aluminum
alloys
242
2024-
Pump drive32 MPa
1.961.151900
1.5...30150
180; 250
9509.32х3.83
4.381.2
Direct extrusion of building
sections of soft aluminum alloys
251
25-
2.57PAS
32 MPa 0.420.621650
to 120300150180200220225760
40.74х12.7
4.271.6
Direct extrusion of rods, pipes of copper alloys
Press force, MNNumber of stages, MNStage force, MN
stage 1 stage 2
Piercing system force, MNPress drive
Container pressing force, MNContainer separation force, MNWorking stroke, mmWorking stroke speed, mm/sIdle stroke speed, mm/sContainer bushing diameter, mm
Container bushing length, mmOverall dimensions of press in planview, mHeight above floor level, mDepth of embedding, mPress purpose
5
HORIZONTAL PRESSES
301
30---
PAS 32 MPa 3.7
2.1713200...20
80225270305
100039.35x9.8
4.972.13
Direct extrusion of
rods of aluminum
alloys
351
35--
5.0PAS 32 MPa
4.66.0
2100до 120
200200250300370420
100055.33х23.34
5.393.0
Direct extrusion of
sections, pipes of
copper alloys
351
35--
4.0PAS 32 MPa
2.33.0
210020
200200250300370420
100044.2x12.3
4.451.12
Direct extrusion of
sections, pipes of aluminum
alloys
403
733407.0
PAS 32 MPa 3.81.2
22500...20
200...300280320
100052.83х14.3
3.852.37
Direct extrusion of pipes of
variable cross-section of
aluminum alloys
603
12486012
PAS 32 MPa 5.11.2
26500.2...20
200...300280300370420
120060.5...15.85
4.53.6
Direct extrusion of pipes of
variable cross-section of
aluminum alloys
503
19.2231.5
51.42-
PAS 32 MPa 3.15.1
25000.5...20
200230250270300370400
120043.8х13.8
4.862.34
Direct and reverse
extrusion of sections of
aluminum alloys
Press force, MNNumber of stages, MNStage force, MN
stage 1 stage 2stage 3
Piercing system force, MNPress driveContainer pressing force, MNContainer separation force, MNWorking stroke, mmWorking stroke speed, mm/sIdle stroke speed, mm/sContainer bushing diameter, mm
Container bushing length, mmOverall dimensions of press in planview, mHeight above floor level, mDepth of embedding, mPress purpose
Specifications of presses
6
703
1656724.0
PAS 32 MPa 2
6.242100
0.2...20100...150
500600
170058.0х14.5
4.864.4
Reverse extrusion of
rods of aluminum
alloys
753
25507525
PAS 32 MPa 7.043.2440001...50
200...300200250300400
1200...140045.0...16.55
1.954.5
Extrusion of rods, pipes of copper
alloys
805
10/IV6030/V80
5030
PAS 32 MPa 3.253.253050150150306408500570650
150069.75...25.0
9.64.6
Extrusion of rods,
sections, pipes of
copper alloys
605
12/IV6024/V72
484.0
PAS 32 MPa 5.11.2
26500.5...120200...300
200250300400
120058.8х22.8
4.493.2
Direct extrusion of
pipes of zirconium
alloys
1203
5070
12012.5...50
PAS 32 MPa 6.02.0
2350up to 25
up to 300500650800
240х900
200072.13х15.65
4.7755.38
Direct and reverse extrusion of
sections of rods and tubes from
aluminum alloys
2003
65135200
15...65PAS 32 MPa
127
37000.2...30
up to 300650800
1100500х1200
210087.34х32.5
6.15.8
Direct and reverse extrusion of
sections of panels and tubes from
aluminum alloys
Press force, MNNumber of stages, MNStage force, MN
stage 1 stage 2stage 3
Piercing system force, MNPress driveContainer pressing force, MNContainer separation force, MNWorking stroke, mmWorking stroke speed, mm/sIdle stroke speed, mm/sContainer bushing diameter, mm
Container bushing length, mmOverall dimensions of press in planview, mHeight above floor level, mDepth of embedding, mPress purpose
Specifications of presses
7
HORIZONTAL PRESSES
Presses for cable productionPurpose
Force
Cable head diameter
Complete delivery set
encase cable in aluminum sheath
of 40 MNx2 and 50 MNx2
is 60 mm and 100 mm, respectively, (the press of 50 MNx2 force can be equipped with a head of 200 mm diameter). The original design of the cable heads and optimum temperature of electric heating increase the service life of expensive units by 1.5-2 times.
The working cylinders are moved in the presses by means individual pumps of controlled capacity.
molded cable diameter is 25 – 100 mm (with the sheath thickness of 1.5 – 5 mm)
speed of cable molding is from 10 to 80 m/min (depending upon the cable size)
length of the molded cable for one working stroke is 50 m (with the sheath diameter of 100 mm and thickness of 1.5 – 3 mm)
cable molding time is 180 s (with the ram speed of 4 mm/s)
the accepted specific pressure in the container is 750
mechanization units of the main and auxiliary operations
control system
power electrical equipment and control electrical equipment
centralized lubrication system
floors and service platforms
spare rapidly wearing parts
technical documentation
MPa
8
Specifications of pressesfor cable production
HORIZONTAL PRESSES
Encasing of power cable of 25 and 100 mm diameter in aluminum sheath
Press force, MN
Number of stages, MN
Stage force, MN
stage 1
Press drive
Working stroke,mm
Working stroke speed, mm/s
Idle stroke speed, mm/s
Container bushing diameter, mm
Container bushing length, mm
Overall dimensions of press in plan view, m
Height above floor level, m
Depth of embedding, m
Press purpose
100(50х2)
1
100
PAS 32 MPa
1310
to 2.0
250...300
250
600
32.55х22.46
5.72
1.62
80 (40х2)
1
80
PAS 32 MPa
520
0.4...4
150...200
250
600
31.69х27.1
5.26
5.0
Reference list of horizontal presses
Metal
coppertitan,
spongealumin.copper
alumin.alumin.
alumin.alumin.alumin.alumin.alumin.alumin.
alumin.alumin.
zirconiumalumin.alumin.copperalumin.alumin.alumin.alumin.alumin.alumin.alumin.alumin.alumin.alumin.alumin.alumin.alumin.alumin.
20011998
19971991
198919891988198619821975197519721971
19701970196919691968196619631962196119611960195919591957195619561955195519551955
Supplyyear
RussiaRussia
RussiaKazakh-
stanRussiaRussiaRussiaRussiaRussiaRussiaRussiaRussiaRussia
RussiaArmenia
RussiaRussiaRussiaRussiaRussiaRussiaRussiaRussia
HungaryRussiaRussiaRussiaRussiaRussiaRussiaRussiaRussiaChina
Country
Revdinsky non-ferrous machining plant, RevdaAvisma, Berezniki
VSMPO, Verhnyaya SaldaUlbinsky metallurgical works,
Ust-Kamenogorsk SMZ, Samara
Light alloy plant «VIPS», MoscowKRAMZ, Krasnoyarsk
SМЗ, SamaraKamkabel, Perm
SMZ, SamaraKRAMZ, Krasnoyarsk
SMZ, SamaraKamkabel, Perm
SMZ, SamaraKanakersky aluminum plant, KanakerChepetsky metallurgical works, Glazov
KUMZ, Kamensk-UralskyKUMZ, Kamensk-Uralsky
Krasnyi Vyborzhets plant, Saint-PetersburgVSMPO, Verhnyaya SaldaVNIIMETMASH, MoscowVSMPO, Verhnyaya Salda
SMZ, SamaraSekeshfehervar city
Kamkabel, PermSMZ, Perm
KUMZ, Kamensk-UralskyKUMZ, Kamensk-Uralsky
SMZ, SamaraSMZ, SamaraSMZ, Samara
KUMZ, Kamensk-UralskyWestern-Eastern plant, Harbin city
Location
2515
2475
50505050
80 (2х40)70704016
601660606080
20018
1203535
100 (2х50)2003535
12030505035
Press force, MN
Directhorizontal press –
shearsdirect, line
Direct
direct, reversedirect, reversedirect, reversedirect, reverse
directreversereversedirect
direct (contr. extrusion with
welding)directdirectdirectDirectdirectdirect
direct, reversedirect
direct, reverseDirectdirectdirect
direct, reversedirectdirect
direct, reversedirectdirectdirectdirect
Extrusion method
11
1Contractor
design111111122
21124111111212112111
Qty.
10
StretchersPurpose
Process
Design
Complete delivery set
stretching of pipe sections, panels, plates
stretching followed by slight plastic deformation of the work-piece
untwisting with subsequent stretching after extrusion or heat
treatment (hardening or annealing)
stretching of sections of aluminum or its alloys in cold state
stretching of work-pieces of short metals (high-alloy tool steel and titanium alloys) followed by heating
of housing or column type (stretcher force from 3 MN to 60 MN)
change hollow cast distance pieces (instead of power housing) located between the heads over the working cylinder axes in the stretchers of 60 MN force
pulling heads assembled of steel castings and fastened together by means of buckles
a drive to grip work-pieces consisting of two cylinders
the cylinders are located in the plane of the plate being stretched and push the clamping wedges by means of rigid vertical board
jaws with sectional grip to ensure equal clamping and improve quality of plate and panel stretching
working cylinders, representing short rams with inserted movable bottoms, thrusting against the distance pieces via thrust columns
a damping device-two cylinders to absorb shock in breaking of work-piece
drive is carried out from the pump and oil station rated at the pressure of 32 (working and return cylinders)
automatic stretching and stretching degree control system
pipeline
floors
foundation lining
lubrication system
electrical equipment
spare parts
technical documentation
MPa
11
HORIZONTAL PRESSES
Capabilities of stretchers
ПРМ-350ПРМ-500ПРМ-700
ПРМ-1000ПРМ-1000ПРМ-1500ПРМ-1800ПРМ-2500ПРМ-3000ПРМ-6000ПРМ-6000ПРМ-6000
Model
3.55.07.0101015182530606060
Stretching force, MN
15701400700
2500600...1500400...800
800...16202500
100...1200600...1500600...2400
1000...2800
2000...53004000...140002800...200002000...100003500...6000
6500...180006500...180007500...170006000...300003500...8000
5500...3000010000...31000
309.012
10.55.0
10,08.520
2...155...155...105...10
Working stroke
speed mm/s
25015001720600500
240015001800120010001200780
Working stroke,
mm
0.5...10Ø 70
Ø 3504...16
0.5...3.5Ø 400...800
30150
25...22040...25040...25011...90
width lengththickness, height, circumcircle Ø
Dimensions of work-pieces to be stretched, mm
* ПРМ - Stretcher
Specifications of stretchersA pitch to rearrange head, mm
-600700500750960
10001300
1000150015001550
Maximum stroke of rear
head, mm
3300102001750053504500
167201600016300
29000120002700024800
Torque, t/m
--
10-
1040--
63---
Maximum jaw opening,
mm
-120100
-50-
200360
550200200200
Drive type
Pump drivePump drivePump drivePump drivePump drivePump drivePump drive
PAS
Pump drivePump drive
PASPump drive
Working pressure, MPa
202017
16.516202032
20323232
Working fluid
oiloiloiloiloiloiloil
emulsion,oiloiloil
emulsionoil
* ПРМ - Stretcher
HORIZONTAL PRESSES
ПРМ-350ПРМ-500ПРМ-700
ПРМ-1000ПРМ-1000ПРМ-1500ПРМ-1800ПРМ-2500
ПРМ-3000ПРМ-6000ПРМ-6000ПРМ-6000
Model
Specifications of stretchers
14
Overall dimensions of stretcher, mmModel
ПРМ-350
ПРМ-500
ПРМ-700
ПРМ-700ПРМ-1000
ПРМ-1000
ПРМ-1500
ПРМ-1800
ПРМ-2500
ПРМ-3000
ПРМ-6000
ПРМ-6000
ПРМ-6000
In plan view4500х17800
6830х29980
10000х33725
6000х337256160х27170
26500х27680
10320х42840
9600х52400
5460х41975
9850х65645
12240х40240
18100х62200
9140х56845
Embedding2060
3875
2400
24003502
3045
4250
3800
3310
5570
6750
6750
5600
stretching of plates of aluminum alloys
stretching of sections and panels
stretching of sections of aluminum alloys
stretching of steel sectionsstretching of plates of
aluminum alloysstretching of plates of alloy
steel stretching of sections, pipes
of aluminumstretching of finned panels
stretching of finned panels
stretching of sections and panels
stretching of plates and panels
stretching of plates and panels
stretching of sheets and plates
PurposeWeight of stretcher, t
59
246/286
311/471
310/377416/439
416/551
600/673
580/661
750/865
1945/3077
2255/2500
2634/2806
2185/2400
Stretcher type
frame-type
frame-type
frame-type
frame-typeframe-type
frame-type
double-column
frame-type with vertical flat clamp
frame-type with vertical flat clamp
double-column
distance pieces-columns
distance pieces-columns
distance pieces-columns
Above floor
930
2200
405
42001868
4150
5490
2665
910
2354
3250
3250
4730
* ПРМ - Stretcher
Reference list of stretchers
2011200119991990
1988
19801977
197519731971
1968
1967
19641963
19621961
19611961
196119601960
196019591957195719551953
Supplyyear
RussiaRussiaRussiaRussia
Russia
RussiaRussia
RussiaUkraineRussia
India
Russia
RussiaRussia
UkraineRussia
RussiaRussia
RussiaRussiaRussia
UkraineRussiaRussiaRussiaRussiaRussia
Country
KUMZ, Kamensk-UralskySMZ, Samara (modernization)
KUMZ, Kamensk-UralskyVSMPO, Verhnyaya Salda
Krasnoyarsky metallurgical works,KrasnoyarskSMZ, Samara
Belo-Kalitvinsky metallurgical works, Belaya Kalitva
SMZ, SamaraShipyard, Nikolaev
VSMPO, Verhnyaya Salda
Artillery plant, Nagpur
SMZ, Samara
VSMPO, Verhnyaya SaldaVSMPO, Verhnyaya Salda
Zaporozhstal plant, ZaporozhieSMZ, Samara
SMZ, SamaraBelo-Kalitvinsky metallurgical
works, Belaya KalitvaSMZ, Samara
VSMPO, Verhnyaya SaldaKUMZ, Kamensk-Uralsky
Tube works, NikopolSMZ, SamaraSMZ, SamaraSMZ, SamaraSMZ, SamaraSMZ, Samara
Location
5251030
60
760
77
60
7
15
515
105
253.5
3.5185
3103.53.53.57
Press force, MN
stretching of sheets and platesstretching of sheets and platesstretching of sheets and plates
stretching with untwisting of panels and heavy sections of aluminum alloys
stretching of sheets and plates of aluminum alloys
stretching of sheets of aluminum alloysstretching of sheets, plates, heavy sections of
aluminum alloysstretching of sheets of aluminum alloys
stretching with untwisting of steel sectionsstretching of sheets and plates of aluminum
alloysstretching with untwisting of panels and
sections of aluminum alloysstretching with untwisting of panels of
aluminum alloysstretching of panels of aluminum alloysstretching with untwisting of panels of
aluminum alloysstretching of sheets of alloy steel
stretching with untwisting of sections of aluminum alloys
stretching of finned panels of aluminum alloysstretching of sheets of aluminum alloys
stretching of sheets of aluminum alloysstretching of panels of aluminum alloysstretching with untwisting of sections of
aluminum alloysstretching of steel pipes
stretching of sheets of aluminum alloysstretching of sheets of aluminum alloysstretching of sheets of aluminum alloysstretching of sheets of aluminum alloys
stretching of sections of aluminum alloys
Press purpose
1111
1
11
111
1
1
11
11
11
111
112112
Qty.
15
HORIZONTAL PRESSES
Pervoy Pyatiletki sqr.,Ekaterinburg, Russia, 620012Phone: +7 336-61-01 Fax: +7 336-60-40 (343) (343)
E-mail: Http://[email protected] www.uralmash.ru