Gmx 200300400500 Linear

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The GMX linearseries

Turning/Milling Centers

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Range of Parts Machine

GMX linear: 6-sided Complete Machining

in New Dimensions

Never before has highly precise

6-sided complete machining of

complex parts been as easy as

with the expanded GMX linear

series. With the GMX 200 /

GMX 300 / GMX 400 and GMX

500 linearmachines, four high

performance turning/milling

centers now become univer-

sally available to the demand-

ing user. There are four frame

sizes to choose from with many

of the same components. All

of them set world standards

with regard to power, precision

and productivity. They givecustomers the assurance of

having the right equipment

for every machining task and

every part size. This is also es-

pecially true for small series

manufacturing. The large selec-

tion of both tools and the ability

to exchange them within the

magazine parallel to production

time, reduces setup times and

leads to minimum idle times.

The pioneering performance

spectrum of the GMX linear

series impresses with high

torque, dynamic spindle motors,

combined with the highly pre-

cise turning/milling spindle,

plus absolute scales and state

of the art linear technology.

This is a performance spectrum

that is increasingly demanded

in the advanced technologies of

the aerospace, automotive,hydraulics and pneumatics

industry, as well as in sophisti-

cated machine and tool con-

struction. Understandably so,

since trend setting develop-

ments by the GILDEMEISTER

turning machine GmbH respond

to increased competitive pres-

sures with increased perform-

ance. You can therefore secure a

superior position with your

customers in these highly com-

petitive contested markets.

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Technology Options Control Technical Data 2 3

Complex workpieces, completely

machined with the highest precision.

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GMX 200 linear: Innovative Productivity

through Powerful Metal Removal

Whether for the turning, boring,

milling or deep hole drilling of

chuck, bar or shaft parts (even

in the smallest frame size) the

new GMX 200 linearof the GMX

linearseries is equipped for the

most difficult machining tasks.

The powerful central component

group with the most modern

linear drive technology can fully

unfold its productivity. This in-

creases potential in conjunc-

tion with the massive machine

bed and screwed on linear roller

guideways. The compound

slide with Y and B-axis and thehighly dynamic turning and

milling spindle with 73.8 lb/ft

and a maximum of 12,000 rpm

combine the performance of a

high end lathe with the bundled

power of a hi-tech machining

center.

Integrated spindle motors in

synchronous technology lead to

exceptional torque values, in

the optional NC-controlled

tailstock version and the coun-

ter spindle version. The count-

er spindle also allows 6-sided

complete machining with the

shortest cycle times, because

of speed and angle synchro-

nous workpiece hand-over.

The GMX 200linear

is the lat-est development by GILDE-

MEISTER, with which you will

gain a clear advantage over

the competition.


Illustrations to the right:

Self-centering NC-steady rest

for shaft machining.

Work area with counter spindle

for 6-sided complete machining.

MF-Programmer 3D: Programming

and simulation system for the

reduction of setup costs by up to 50%.

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The linear drive in the Z-axis

with powerful acceleration for

high dynamics and precision.

4 5Technology Options Control Technical Data

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GMX 300 / GMX 400 linear: Highest

Precision in the Shortest Possible Time

The GMX 300 / GMX 400 linear

machines continue the success

story of lathe and milling centers

made in Bielefeld, now also for

medium diameters and turning

lengths. High-torque dynamic

spindle motors in synchronous

technology, combined with a

highly precise, powerful turning/

milling spindle allow 6-sided

complete machining of com-

plex workpieces. Whether in

the counter spindle version

with integrated spindle motor

and C-axis or the NC tailstock

version even in this framesize the highly dynamic linear

drive, the absolute direct

measuring systems and the 60-

or even 120 pocket shelf maga-

zine set new standards in pre-

cision, functionality and job

time. In addition, four extra tool

setup positions allow tool ex-

change parallel to production

time. Both machines can be

equipped with a tool carrier to

reduce job times even more.

The 12x star-turret with tool

drive can be programmed to

work simultaneously with the

upper tool carrier or the count-

er spindle. An ingenious move

by the GILDEMEISTER develop-

ers. With this configuration, job

times can be reduced by up to

40 % depending on part geom-

etry.For flexible shaft machin-

ing, the GMX 300 / GMX 400

linearcan be equipped with a

NC-steady rest as an alterna-

tive to the turret. Last but not

least a bar loader, connected

to the hollow clamping cylin-

der en-sures fully automatic bar

ma-chining with bar capacities

of 2.6, 3.5 or 4 in. The GMX

300 / GMX 400 linearturn-

ing/milling centers achieve par-

allel machin-ing with previous-

ly unattainable flexibility. This

allows customers to be lengths

ahead of the competition in

the shortest possible time.

DMG-Messenger:

Constant control of production and remote

status inquiries per SMS or E-Mail.

Illustrations to the right:

12 station with tool drive. 60 or

120 tool shelf magazine.

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GMX 500 linear: Economic Advantages

through Unparalleled Performance

The integration of the widest

possible technology spectrum

into an already successful basic

concept was the demand met

by the compact turning/milling

centers in the GMX linear

series.

GMX 500linearmachining

center has been created, which

effectively combines a linear

drive, a 12,000-rpm milling

spindle with integrated face ser-

ration and a 12-station star tur-

ret. It is a machine whose per-

formance spectrum is rounded

off perfectly by two high torque92.5 hp (40% DC) spindle mo-

tors in compact synchronous

design.

The fast and powerful linear

drive drastically reduces idle

times and the solid cast-iron

machine bed with a gross weight

of 9 tons in monoBLOCKTM

design is a match even for the

greatest dynamic forces. In

addition, the screwed-on linear

roller guideways, and the

absolute glass scales in the lin-

ear axes ensure the highest

rigidity and precision.

The thermal regulation of

all important components, the

optional NC-tailstock, as well as

the NC-controlled steady restwith clamping ranges up to 17.7

in. are additional features that

ensure highly precise 6-sided

complete machining of complex

bar, chuck or shaft parts.


Linear drive with 2,755 ipm rapid

traverse and 1 g acceleration.

DMG-Powertools for

maximum support

of process efficiency.

Tool changer for 80 tools.

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Hi-Tech for the Highest Precision:

The Technology GMX linear Series


llustration on the left: The massive

cast-iron machine bed with screwed

on linear roller guideways ensure

excellent machine stability.

All machines of the GMX linear

series have one thing in com-

mon: they set world standards.

They excel in power, precision

and productivity. This is due to

technological features that set

these standards. They ensure the

highest possible degree of man-

ufacturing quality because of

hi-tech features based on the

most advanced linear technol-

ogy.

The highly dynamic linear

drive in the Z-axis, achieves

impressive acceleration and

braking values with the turn-ing/milling spindle despite the

large quantities moved in the

compound slide, and conse-

quently reduces idle times to a

minimum during tool exchange.

All this is achieved at the high-

est positioning accuracy. For

direct measuring, absolute

glass scales are used in all linear

axes so that the reference point

method becomes unnecessary.

To minimize possible influence

on the thermal performance

through coolants, an additional

132 gallon (optional 264 gallon)

coolant tank, including com-

pact band filter has been in-

stalled.

The 12,000 rpm milling

spindle allows complete ma-

chining of even the most com-

plex workpieces, because of its

well calibrated tool magazine

with up to 120 tools. Because

of their rigidity, the HSK-63A

or Capto tool mounts in themilling spindle ensure best

milling results and excellent

surface qualities. The 3-fold

face serration, which stops the

spindle with positive fit, leads

to optimum turning results.

The following hi-tech features

are freely interpolatable: 5-axis

programming, compound slide

with Y- and B-axis, integrated

spindle motors in synchronous

technology with C-axis, a

highly dynamic linear drive

and the optional tool turret.

Apart from leading to max-

imum manufacturing quality

and efficiency, these features

offer one thing above all: new

dimensions in 6-sided com-

plete machining.

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The machine bed of the GMX 500 linear

for 73.6 in. turning length.

The interpolatable milling spindle

has a swivel range of 240 for

maximum metal removal in every

position.

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Illustrations from left to right:

Broken drill detector with the

Leuckardt sensor.

NC-steady rest for shaft machining.

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High Performance is Expandable:

The Options of the GMX linearSeries

ARTIS broken

tools control.

More flexibility and productivity

combined with the highest

process safety, and customized

options broaden the high per-

formance spectrum of the

GMX lineareven further. The

turret can be equipped with a

turret steady rest for flexible

shaft machining. The mechan-

ical/electronically controlled

NC-tailstock and self-centering

NC-steady rest in the Z or Z/

X-axis are additional options

for shaft machining.

Machining from the bar is

made easier with even moreoptions. A bar loader attached

to the hollow clamping cylinder

allows fully automatic bar ma-

chining with bar capacities of

2.5, 3.5, 4 in.

In addition, the power activat-

ed part gripper picks up the

finished parts from the counter

spindle and lays them onto a

conveyor belt, which ensures

damage free part removal.

A whole number of systems

are available ensuring a maxi-

mum of process safety: coolant

pressure of 1,160 psi for smooth

deep-hole boring, the Leuck-

hardt sensor for simple brokendrill detection for the top tool

carrier, the ARTIS broken tool

detector for all the tools in the

top, and bottom tool carrier,

as well as in process measur-

ing sensors, which control

both raw part contours and the

dimensions of the finished part.

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The Siemens 840D powerline

with DMG-ControlPanel and

15-TFT screen, and DMG-

Powertools a highly efficient

combination, that brings

together the best of the worlds

of control and of programming

technology for the success

oriented user.

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Programmed for maximum performance:

DMG-ControlPanel with

Siemens 840D powerline control

The new GMX lineargeneration

is controlled and programmed

with the Siemens 840D power-

line. Powerline stands for a

performance increase in the

CNC and PLC sector by more

than 100 %. It is a high-end

control, which fits seamlessly

into the performance spectrum

of complete machining cen-

ters with powerful hardware

and software packages.

Highlights:

_Hardware PCU 50

_Pentium III with 1.2 GHz

_15-TFT screen

_Fast network connections

_Extensive diagnostics

_Error display in plain text

_Clearly arranged user

images

Your advantages:

_Excellent screen layout

_Large type

_Fast data transfer even of

complete programs

_Safe setup also with

graphic support

_Simple error recovery

through diagnostic support

information

_Proactive maintenance

DMG-Powertools and MF-Pro-

grammer 3D (either integrated

or on an external PC), DMG-

Messenger and connection to

DMG-Netservice are the out-

standing features that impres-

sively ensure highest levels of

user friendliness and process

efficiency. MF-Programmer 3D,

for example, is an equally

unique and efficient program-

ming tool to reduce setup costs

by as much as 50%. After

entering the geometry data or

after having imported complete

CAD data (optional), the tool

oriented and dialogue driven

program is generated. The

entire machiningprocess can be

simulated in real time and 3D,

either for both spindles or for

both tool carriers,depending on

the machine configuration.

Meanwhile, all components

and tools in the work area are

tested, and possible error

sources are eliminated from

the very beginning.

DMG-Service Agent is

another feature ensuring for

maximum safety. It is an easy-

to-use intelligent early warn-

ing system that offers both

automatic and comprehensive

maintenance support.

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Work area GMX 200 linear

Work area GMX 300 / GMX 400 / GMX 500 linear


L1

X1

-Y1

+Y1

Z3

max. A3

A1

A2

B

Z1

E1 E5E4E3E2

120

+B= 1

20

-B=

X1 Y1

Z1

Machine zero point

Tool fitting

M

M1

T

H1

0 G1

Z3

max. L2E1

M1

J1J1

J4

M2

M2

T1

D1

D2

C

(E1)

Z2

X2

F2

L1

X1

-Y1

+Y1

Z3

F1

F5

max. A3

F4

A1

A2

B

Z1

E1(E2)E5E4E3

E2

Z2

120

+B= 1

20

-B=

X1 Y1

Z1

Machine zero point

Tool fitting

M

M1 M2

T

T22

H1

C

H2

0

G2

G1

J2

Z3

J1J1

Z4

max. L2

J4

Z2

E1

M1

M2D4

F

T1

X2

D2

F6

J3

F3

D3

D2

D1

(E1)

Machine A1 A2 A3 C D1 D2 D3 D4* E1 E2 E3 E4 E5 F1 F2 F3 F4 F5

GMX 200 linear 2.8 1.8 4.7 7.9 22 14.6 - - 5.5 7.9 11.8 8.7 11.8 - - - - -

GMX 300 linear 2.8 1.8 5.5 12.4 25.2 19.7 15 18.1 8.1 11.8 13.8 8.7 11.8 15 8.7 4.9 7.5 120

GMX 400 linear 2.8 1.8 5.5 12.4 25.2 19.7 15 18.1 8.1 11.8 13.8 8.7 11.8 15 8.7 4.9 7.5 120

GMX 500 linear 2.8 1.8 5.5 15.7 24 24 17.1 18.1 9.4 15.7 13.8 8.3 16.1 14.2 7.5 4.9 9.1 120

F6 G1 G2 H1 H2 J1 J2 J3 J4 L1 L2 X1 X2 Y1 Z1 Z2 Z3 Z4**

GMX 200 linear - 10 - 18.7 - 6.3 - - 4 51.2 39.4 19.1 - 3.1 42.1 - 41.7 -

GMX 300 linear 27.8 12.6 12.4 21.3 19.9 6.3 6.5 2.4 3.4 76 59.1 21.7 8.9 4.3 62.4 55.1 59.1 -

GMX 400 linear 27.8 12.6 12.4 21.3 19.9 6.3 6.5 2.4 3.4 76 59.1 21.7 8.9 4.6 62.4 55.1 59.1 -

GMX 500 linear 27.2 14.8 13.5 23 20.6 6.3 13.3 2.4 3.4 88.6 72.8 23.8 10.5 4.1 73.6 72.4 72.4 4.7

* Steady rest clamping-range / ** Tailstock-quill stroke

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C

B

D

L2

A

L3

L1

H

F

E

L4

The Technology GMX linearSeries

Frontal view Top view

Floor plan of the GMX 200 / GMX 300 / GMX 400 linear

Frontal view

Floor plan of the GMX 500 linear


Machine A B C D E F G H L1 L2 L3 L4

GMX 200 linear * 109.7 92.2 44.9 44.9 132.8 102.4 / 116.2 263 230 173.1 38.4**

GMX 300 linear 118.8 103 52.9 44.9 149.9 118.1 / 115.9 339 326 245.9 16.7**

GMX 400 linear 118.8 103 52.9 44.9 149.9 118.1 / 115.9 339 326 245.9 16.7**

GMX 500 linear 125.6 104.9 54.3 44.9 192.7 163 103.5 131.1 359 338.2 268.9 118.1

* GMX 200 linearwith 1 work area door, left / ** Shelf magazine 80-/120x

L2

A

B

CD

L4

L1

L3

E

F

G

H

Top view

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GMX 200 / GMX 300 / GMX 400 linearISM 2.6 in.

Main/counter spindle

GMX 500 linear

ISM 4 in.GMX 200 / GMX 300 / GMX 400 linear GMX 500 linear

Main/counter spindle Milling spindle

GMX 500 linearGMX 300 / GMX 400 linear

Tool drive in turret

ISM 3.5 in. ISM 4 in.

12,0

00

2,0

00

20

13.4

29.5

44.2

73.8

17.7

10.3

5.9

P(S1)

P(S6)

Md (S6)

Md (S1)

3

21

5,0

00

900

111.3

18.4

19915.4

49.6

51.6

36

P(S1)

P(S6)

Md (S6)

Md (S1)

3

21

3,2

00

600

1.34

1.7

45.6

57.6

P(S1)

P(S6)

365455.8

92.2

73.8

Md (S6)

Md (S1)

3

21

3,2

00

650

1.21.9

60.392.5

P(S1)

P(S6)

479.4737.6

162.3

99.6

Md (S6)

Md (S1)

3

21

4,0

00

3,2

00

575

3.44.3

26.6

442.5553.2

60.3

79.776

P(S1)

P(S6)

Md (S6)

Md (S1)

3

21

4,0

00

0.17

4 2 61

11.215.7

20.7

14.8

P(S1)

P(S6)

Md (S6)

Md (S1)

3

21

12,0

00

8,0

00

1,0

00

20

13.4

64.2

95.9

20.1

11.8

5.9

P(S1)

P(S6)

Md (S6)

Md (S1)

3

21

4,0

00

2,2

50

20

10.7

31

P(S1)

Md (S6)

3

21


1 Output P (hp)

2 Torque (lb/ft)

3 Spindle speed (rpm)

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The Performance and Technology

of the GMX linearSeries


Technical Data:

Machine Type GMX 200 linear GMX 300 linear GMX 400 linear GMX 500 linear

Work area

Swing diameter in. 22 25.2 25.2 24

Max. turning diameter in. 22 25.2 25.2 24

Turning length (with tailstock) in. 42.1 (42.1) 62.4 (59.1) 62.4 (59.1) 73.6 (72.8)

Main drive, left Standard Standard Standard Standard

Drive power (100%/40% DC) hp 49.6 (60.3, 57.6)* 49.6 60.3 (57.6)* 92.5

Max. Speed (40% DC) rpm 5,000 (4,000, 3,200)* 5,000 4,000 (3,200)* 3,200

Torque (40% DC)) lb/ft 287.6 (553,455.8)* 287.6 553.2 (455.8)* 73.8

Torque C-axis lb/ft 272.9 (4.4)* 272.9 442.5 479.4

Main spindle, left Standard Standard Standard Standard

Chuck diameter in. 7.9-12.4 (15.7)* 7.9-15.7 7.9-15.7 9.8-19.7

Max. bar diameter in. 2.6 (3.5,4)* 2.6 3.5 (4)* 4

Top slide Standard Standard Standard Standard

Rapid traverse speed X/Y/Z ipm 1,574/945/2,755 1,574/945/2,755 1,574/945/2,755 1,771/945/2,755

Linear drive Z1 1FN3600-4WB00 1FN3900-3WB00 1FN3900-3WB00 1FN3900-4WB00

Slide travel X1/Y1 (synchronous drive) in. 19.1/3 21.7/4.3 21.7/4.3 23.8/4.1

Measuring systems absolute direct absolute direct absolute direct absolute direct

Milling/turning spindle ISM-drive Standard Standard Standard Standard

Tool mount HSK63-A (C6)* HSK63-A (C6)* HSK63-A (C6)* HSK63-A (C5)*

Max. spindle speed rpm 12,000 12,000 12,000 12,000

Max. drive power (40% DC) hp 29.5 29.5 29.5 20.1

Max. Torque (40% DC) lb/ft 73.8 73.8 73.8 95.9Indexing of spindle axis Degrees 1 1 1 1

B-axis Standard Standard Standard Standard

Swivel travel B1 (synchronous drive) Degrees 120 120 120 120

Max. Torque (40% DC) lb/ft 4,218.8 4,218.8 4,218.8 3,540

Resolution Degrees 0.001 0.001 0.001 0.001

Hydraulic clamping (at 435 psi) lb/ft 1,475 1,475 1,475 1,843.9

Tool magazine Standard Standard Standard Standard

Tool Magazine Number Shelf 40 (80)*+4 Shelf 60 (120)*+4 Shelf 60 (120)*+4 Chain 40 (80)*

Length/max. number in. 7.9/1.1-11.8/0.43 7.9/1.5-13.8/29.5 7.9/1.5-13.8/29.5 13.8/1.6

Tool weight, G1/G2 lbs. 6/10 6/10 6/10 6/12

Tool diameter, max. with pocket empty in. 80-120 80-140 80-140 90-140

Tool exchange time G1/G2 s 1.3/2.6 1.3/2.6 1.3/2.6 1.3/2.6

Type of tool exchange open covered** covered** covered**

Average chip-to-chip time s 5 8 8 8

* Optional / ** Possibility of exchanging the tool

with the turning/milling spindle f rom the tool magazine parallel

to production time and machining the workpiece with the turret.

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Machine Type GMX 200 linear GMX 300 linear GMX 400 linear GMX 500 linear

Coolant Device Standard Standard Standard Standard

Volume gal. 132.1 (264.2)* 132.1 (264.2)* 132.1 (264.2)* 264.2

Belt filter / filter fineness m 40 40 40 40

Pres. pump 1/ pump 2 / pump 3 with cool. device bar 8 / 20* / 80* 8 / 20* / 80* 8 / 20* / 80* 8 / 40 / 80*

Turret head 12x with tool drive - Optional Optional Standard

Shaft- according to VDI/DIN 69880 in. - 1.6 1.6 1.6

Max. power (40% DC) hp - 15.7 15.7 10.7

Max. Torque (40% DC) lb/ft - 20.7 20.7 1.7

Bottom slide - Optional Optional Standard

Rapid traverse speed X/Z ipm - 945/1,574 945/1,574 945/2,362

Slide travel X2/Z2 (synchronous drive) in. - 225/1,400 225/1,400 267/1,840

Measuring systems - absolute direct absolute direct absolute direct

Main drive counter spindle Optional Optional Optional Standard

Max. drive power (40% DC) hp 49.6 49.6 60.3 92.5

Max. Speed (40% DC) rpm 5,000 5,000 4,000 3,200

Max. Torque (40% DC) lb/ft 287.6 287.6 553.2 737.6

Torque C-axis lb/ft 272.9 275.9 442.5 25.6

Counter spindle, right Optional Optional Optional Standard

Chuck diameter in. 7.9-12.4 7.9-15.7 7.9-15.7 9.3-19.7

Max. bar diameter in. 2.6 (3.5,4)* 2.6 3.5 (4) 4

NC tailstock mechanical/electronic Optional Optional Optional Optional

Quill stroke/ quill diameter in. - - - 4.7/4.7Tail stock/ quill power, S1-100% DC kN 0-8 0-13 0-13 2.8-14

Rapid traverse speed Z ipm 1,260 708.5 708.5 1,181

Slide for counter spindle or tailstock Optional Optional Optional Standard

Rapid traverse speed Z ipm 1,889 1,417 1,417 2,362

Feed power, S6-40% DC kN 9.2 13 13 14

Slide travel Z3 (synchronous drive) in. 41.7 59.1 59.1 72.4

Measuring systems absolute direct absolute direct absolute direct absolute direct

NC-steady rest slide X/Z with NC-drive - Optional Optional Optional

Clamping range of the bezels in. - 0.3-9.6 0.3-9.6 0.3-18.1

NC-steady rest Z with NC-drive Optional Optional Optional Optional

Clamping range of the bezels in. 0.3-9.6 0.3-18.1 0.3-18.1 0.3-18.1

Dimensions and weights

Setup dimensions, L/H/B in. 263.8/157.5/110.2 366.1/181.1/120.1 366.1/181.1/120.1 393.7/235.4/125.6

Gross weight including CNC lbs. 29,700 44,000 44,000 46,200

Control Siemens 840D powerline

Processor interface Pentium III 1,2 GHz

Screen 15-TFT Screen

Programming software with simulation (optional) MF-Programmer 3D

*Optional

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22 23Technology Control Work area Technical Data

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MONTFORT

WERBUNG

PRO.D3250/0603US Subject to modification. Technicalupdate rights reserved.

Always close by

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Tel.: (714) 237-9976Fax: (714) 237-9978

DMG Canada Inc.165 Admiral Blvd.Mississauga, ONL5T 2T3 CanadaTel.: (905) 795-2891Fax: (905) 795-0393

DMG Mxico S.A. de C.V.,

Blvd. Daz Ordaz No. 124Col. Santa Mara,Monterrey, N.L. 64650 Mxico

Tel./Fax: (+52) 81-82-89-6100

DMG BrasilRua do Rcio 423 - 10 and. S/100104552-000 So Paulo Brasil

Tel.: (+55 11) 3017 - 5165Fax: (+55 11) 3017 - 5167

DMG Used Machine DivisionYork Franke, Used Machinery Sales1665 Penny LaneSchaumburg, IL 60173 USATel.: (847) 781 - 0277 x 262Fax: (847) 781 - 0388

DMG Training AcademySachin Bapat, Director1665 Penny LaneSchaumburg, IL 60173 USATel.: (847) 781 - 0277 x 256Fax: (847) 781 - 0388

DMG America Inc.: 1665 Penny Lane, Schaumburg, IL 60173

Tel.: (847) 781-0277, Fax: (847) 781-0388

Internet: www.dmgamerica.com, e-mail: [email protected]

Gmx 200300400500 Linear

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