Pioneer Gmx-622 2x50w 150w

22
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 501 Orchard Road, #10-00, Wheelock Place, Singapore 238880 C PIONEER ELECTRONIC CORPORATION 1998 K-ZED. FEB.1998 Printed in Japan ORDER NO. CRT2190 BRIDGEABLE POWER AMPLIFIER Se r v ic e Manu al GM-X622 X1R/UC GM-X622/X1R/UC CONTENTS 1. SAFETY INFORMATION ............................................2 2. EXPLODED VIEWS AND PARTS LIST .......................2 3. SCHEMATIC DIAGRAM .............................................6 4. PCB CONNECTION DIAGRAM ................................12 5. ELECTRICAL PARTS LIST ........................................14 6. ADJUSTMENT..........................................................17 7. GENERAL INFORMATION .......................................18 7.1 IC .........................................................................18 7.2 DISASSEMBLY ...................................................19 7.3 BLOCK DIAGRAM ..............................................20 8. OPERATIONS AND SPECIFICATIONS.....................21 GM-X622 X1R/EW GM-X622 X1R/ES GM-X522 X1R/UC

description

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Transcript of Pioneer Gmx-622 2x50w 150w

Page 1: Pioneer Gmx-622 2x50w 150w

PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 501 Orchard Road, #10-00, Wheelock Place, Singapore 238880

C PIONEER ELECTRONIC CORPORATION 1998 K-ZED. FEB.1998 Printed in Japan

ORDER NO.

CRT2190

BRIDGEABLE POWER AMPLIFIER

ServiceManual

GM-X622 X1R/UC

GM-X622/X1R/UC

CONTENTS

1. SAFETY INFORMATION ............................................2

2. EXPLODED VIEWS AND PARTS LIST .......................2

3. SCHEMATIC DIAGRAM .............................................6

4. PCB CONNECTION DIAGRAM ................................12

5. ELECTRICAL PARTS LIST ........................................14

6. ADJUSTMENT..........................................................17

7. GENERAL INFORMATION .......................................18

7.1 IC .........................................................................18

7.2 DISASSEMBLY ...................................................19

7.3 BLOCK DIAGRAM ..............................................20

8. OPERATIONS AND SPECIFICATIONS.....................21

GM-X622 X1R/EW

GM-X622 X1R/ES

GM-X522 X1R/UC

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2

GM-X622,GM-X522

1. SAFETY INFORMATION

CAUTION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repaircomplex products such as those covered by this manual.Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do soand refer the repair to a qualified service technician.

WARNING

Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductivetoxicant which may cause birth defects or other reproductive harm (California Health & Safety Code, Section 25249.5).When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skincontact with the solder. Also, when soldering do not inhale any smoke or fumes produced.

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

34

2

10

8 9

6

7

9

Fig. 1

Page 3: Pioneer Gmx-622 2x50w 150w

1 •••••* 2 Screw Assy HEA0017

3 Screw BYC40P180FZK4 Polyethylene Bag HEG00115 •••••

6 Polyethylene Bag HEG00137 Carton See Contrast table (2)8 Contain Box See Contrast table (2)9 Protector HHP0025

10-1 Owner's Manual See Contrast table (2)

10-2 Owner's Manual See Contrast table (2)* 10-3 Warranty Card See Contrast table (2)* 10-4 Warranty Card See Contrast table (2)* 10-5 Card See Contrast table (2)

(1) PACKING SECTION PARTS LIST

Mark No. Description Part No. Mark No. Description Part No.

3

GM-X622,GM-X522

NOTE:

- Parts marked by “*”are generally unavailable because they are not in our Master Spare Parts List.

- Screws adjacent to Ñ mark on the product are used for disassembly.

(2) CONTRAST TABLEGM-X622/X1R/EW, GM-X622/X1R/UC, GM-X622/X1R/ES and GM-X522/X1R/UC are constructed the same except for thefollowing:

Part No.GM-X622 GM-X522

Mark No. Symbol and Description X1R/EW X1R/UC X1R/ES X1R/UC7 Carton HHG0153 HHG0149 HHG0152 HHG01508 Contain Box HHL0153 HHL0149 HHL0152 HHL0150

10-1 Owner’s Manual HRD0044 HRD0041 HRD0043 HRD004210-2 Owner’s Manual Not used Not used HRD0070 Not used

* 10-3 Warranty Card Not used HRY0005 Not used HRY0005

* 10-4 Warranty Card HRY1087 HRY1070 Not used Not used* 10-5 Card Not used Not used Not used ARY1048

- Owner's Manual

Model Part No. Language

GM-X622/X1R/EW HRD0044 English, French, German, Dutch, Spanish, Italian

GM-X622/X1R/UC HRD0041 English, French

GM-X622/X1R/ES HRD0043 English, Spanish

HRD0070 Arabic, Portuguese(B)

GM-X522/X1R/UC HRD0042 English, French

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4

GM-X622,GM-X522

Fig. 2

2.2 EXTERIOR

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GM-X622,GM-X522

1 Screw(M3´12) CBA13232 Screw(M3´5) HBA00063 Screw(M3´8) HBA00114 Case HNB00275 Heat Sink See Contrast table (2)

6 Spacer HNV39757 Amp Unit See Contrast table (2)8 Screw BMS30P060FZK9 Screw BMS30P080FMC

10 Cord Assy HDE0019

11 Connector HDE001312 Fuse(25A) HEK002513 Bass Bar HNC003914 Bass Bar HNC004015 Bass Bar HNC0041

16 Bass Bar HNC004317 Heat Sink HNR008818 Heat Sink HNR008919 Clamper HNV001520 Pin Jack(CN851) See Contrast table (2)

21 Pin Jack(CN855) See Contrast table (2)22 Terminal(CN901) See Contrast table (2)23 Terminal(CN651) See Contrast table (2)24 Terminal(CN852) See Contrast table (2)25 Holder HNC0025

26 Holder HNC002627 Screw PPZ30P060FZK28 Plate Unit See Contrast table (2)29 Badge Unit See Contrast table (2)30 Light Pipe Unit HXA0201

31 Panel Unit See Contrast table (2)32 Panel Unit See Contrast table (2)33 Plate HNS003934 Transistor(Q565,566) 2SC156835 Transistor(Q567,568) 2SD2438

36 Transistor(Q569,570) 2SB158737 FET(Q905,906,911,912) IRFIZ44N38 Thermistor(TH901,902) CCX1013

* 39 Panel HNB003540–46 •••••

47 Diode(D907) YG902C248 Diode(D910) YG902N249 Clip See Contrast table (2)

(1) EXTERIOR SECTION PARTS LIST

Mark No. Description Part No. Mark No. Description Part No.

NOTE:

- Parts marked by “*”are generally unavailable because they are not in our Master Spare Parts List.

- Screws adjacent to Ñ mark on the product are used for disassembly.

(2) CONTRAST TABLEGM-X622/X1R/EW, GM-X622/X1R/UC, GM-X622/X1R/ES and GM-X522/X1R/UC are constructed the same except for thefollowing:

Part No.GM-X622 GM-X522

Mark No. Symbol and Description X1R/EW X1R/UC X1R/ES X1R/UC5 Heat Sink HNR0104 HNR0071 HNR0104 HNR01037 Amp Unit HWH0042 HWH0040 HWH0044 HWH0043

20 Pin Jack(CN851) HKB0001 HKB0002 HKB0001 HKB000121 Pin Jack(CN855) HKB0001 HKB0002 HKB0001 HKB000122 Terminal(CN901) HKE0001 HKE0002 HKE0001 HKE0001

23 Terminal(CN651) HKE0009 HKE0010 HKE0009 HKE000924 Terminal(CN852) HKE0013 HKE0015 HKE0013 HKE001328 Plate Unit HXA0108 HXA0107 HXA0108 HXA010829 Badge Unit HXA0113 HXA0261 HXA0113 HXA011331 Panel Unit HXA0256 HXA0254 HXA0256 HXA0245

32 Panel Unit HXA0259 HXA0260 HXA0259 HXA025949 Clip Not used HNC0054 Not used Not used

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GM-X622,GM-X522

A

1 2 3 4

B

C

D

1 2 3 4

3. SCHEMATIC DIAGRAM

3.1 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)

Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS

LIST”.

A-a A-b

A-aA-a A-b A-b

A-b A-b A-a A-a

Large sizeSCH diagram

Guide page

Detailed page

A

A-a

SPEAKERINPUT

Lch INPUT

Rch INPUT

3

4

2

1

20K(E)20K(E)

20K(E)

20K(E)

7

9

8

6

3

4

2

1

5

7

6

8

DC-AC INVERTERREGULATOR RECTIFICATION

VR101:FREQUENCY S101:LPF/HPF

ISOLATOR LPF HPF

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7

GM-X622,GM-X5225 6 7 8

A

B

C

D

5 6 7 8

Fig. 3

A-b

A

POWER AMP

BFC

THERMO DETECTOR / PROTECTOROVER VOLTAGE DETECTOR / PROTECTORMUTE CONTROLREGULATOR CONTROL

VR451:BASS BOOST LEVELVR452:BASS BOOST fcVR453:GAIN

S451:BASS BOOST

BASS BOOST

SWITCHINGCONTROL

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GM-X622,GM-X522

A

1 2 3 4

B

C

D

1 2 3 4A-a

A-a

A-b

SP

EA

KE

RIN

PU

T

Lch

INP

UT

Rch

IN

PU

T

3

4

2

1

20K

(E)

20K

(E)

20K

(E)

20K

(E)

7

9

8

6

VR

451:

BA

SS

BO

OS

T LE

VV

R45

2:B

AS

S B

OO

ST

fc

VR

101:

FRE

QU

EN

CY

VR

453:

GA

IN

S10

1:LP

F/H

PF

ISO

LATO

RLP

FH

PF

BA

SS

BO

OS

T

GM

-X62

2/X

1R/E

WG

M-X

622/

X1R

/UC

GM

-X62

2/X

1R/E

SG

M-X

522/

X1R

/UC

VR

101

No

t u

sed

CC

S12

51N

ot

use

dN

ot

use

d

R11

7,11

88R

2KN

ot

use

d8R

2K8R

2K

R12

1,12

28R

2KN

ot

use

d8R

2K8R

2K

GM

-X62

2/X

1R/E

WG

M-X

622/

X1R

/UC

GM

-X62

2/X

1R/E

SG

M-X

522/

X1R

/UC

VR

452

No

t u

sed

CC

S12

42N

ot

use

dN

ot

use

d

R45

9,46

0N

ot

use

d8R

2KN

ot

use

dN

ot

use

d

R47

1,47

233

KN

ot

use

d33

K33

K

Page 9: Pioneer Gmx-622 2x50w 150w

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GM-X622,GM-X5225 6 7 8

A

B

C

D

5 6 7 8A-a

A-a

A-b

3 4

21

5

7

6

8DC

-AC

INV

ER

TER

RE

GU

LATO

RR

EC

TIFI

CA

TIO

NS

WIT

CC

ON

TR

Fig. 4

Page 10: Pioneer Gmx-622 2x50w 150w

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GM-X622,GM-X522

A

1 2 3 4

B

C

D

1 2 3 4

PO

WE

R A

MP

S

S B

OO

ST

LEV

EL

SS

BO

OS

T fc

N

S45

1:B

AS

S B

OO

ST

A-b

A-a

A-b

Page 11: Pioneer Gmx-622 2x50w 150w

11

GM-X622,GM-X5225 6 7 8

A

B

C

D

5 6 7 8

BFC

THE

RM

O D

ETE

CTO

R /

PR

OTE

CTO

RO

VE

R V

OLT

AG

E D

ETE

CTO

R /

PR

OTE

CTO

RM

UTE

CO

NTR

OL

RE

GU

LATO

R C

ON

TRO

L

SW

ITC

HIN

GC

ON

TRO

LH L

Fig. 5

A-b

A-a

A-b

GM

-X62

2/X

1R/E

WG

M-X

622/

X1R

/UC

GM

-X62

2/X

1R/E

SG

M-X

522/

X1R

/UC

S45

1C

SH

1021

No

t u

sed

CS

H10

21N

ot

use

d

S90

1H

SH

-156

No

t u

sed

HS

H-1

56N

ot

use

d

R46

3,46

4N

ot

use

d0R

0N

ot

use

d0R

0

R92

61M

No

t u

sed

1MN

ot

use

d

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GM-X622,GM-X522

A

1 2 3 4

B

C

D

1 2 3 4

4. PCB CONNECTION DIAGRAM

4.1 AMP UNIT

A

CapacitorConnector

P.C.Board Chip Part

SIDE A

SIDE B

NOTE FOR PCB DIAGRAMS

1. The parts mounted on this PCB

include all necessary parts for

several destination.

For further information for

respective destinations, be sure

to check with the schematic

diagram.

2. Viewpoint of PCB diagrams

1

2

3

4

5

6

7

8

910

S101

FRE

Q

LPF/

HP

FIN

PU

TP

RE

OU

TB

AS

S B

OO

ST

FRE

QB

AS

S B

OO

ST

LEV

EL

GA

IN

BA

SS

BO

OS

T

C

A AMP UNIT

Page 13: Pioneer Gmx-622 2x50w 150w

BFC

FU90

1B

AC

KU

PG

ND

SY

STE

MC

ON

TRO

L

L+L–

R+

R–

L+L–

R+

R–

SP

EA

KE

R IN

PU

TS

PE

AK

ER

OU

TPU

T

A

A

B

B

1234

8765

C

13

GM-X622,GM-X5225 6 7 8

A

B

C

D

5 6 7 8A

SIDE A

Fig. 8

Page 14: Pioneer Gmx-622 2x50w 150w

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GM-X622,GM-X522

Unit Number : HWH0042Unit Name : Amp Unit

MISCELLANEOUS

IC 101 IC NJM2068DIC 102 IC NJM2068DIC 103 IC NJM2068DIC 104 IC NJM2068DIC 451 IC NJM2068D

IC 452 IC NJM2068DIC 651 IC PA2027AIC 851 IC NJM2068DIC 852 IC NJM2068DIC 853 IC NJM2068D

IC 901 IC UPC494CQ 203 Transistor DTA124ESQ 204 Transistor 2SC2458Q 205 Transistor 2SC2458Q 551 Transistor 2SA992

Q 552 Transistor 2SA992Q 553 Transistor 2SA992Q 554 Transistor 2SA992Q 555 Transistor 2SC1845Q 556 Transistor 2SC1845

Q 557 Transistor 2SC1845Q 558 Transistor 2SC1845Q 559 Transistor 2SC1845Q 560 Transistor 2SC1845Q 561 Transistor 2SA992

Q 562 Transistor 2SA992Q 563 Transistor 2SC1845Q 564 Transistor 2SC1845Q 565 Transistor 2SC1568Q 566 Transistor 2SC1568

Q 567 Transistor 2SD2438Q 568 Transistor 2SD2438Q 569 Transistor 2SB1587Q 570 Transistor 2SB1587Q 571 Transistor 2SD1768S

Q 572 Transistor 2SD1768SQ 653 Transistor 2SA1048Q 654 Transistor 2SC2458Q 655 Transistor 2SC2458Q 657 Transistor 2SA1048

Q 658 Transistor 2SC2458Q 659 Transistor 2SA1048Q 660 Transistor 2SB1243Q 661 Transistor 2SC2458Q 851 Transistor 2SC2458

Q 852 Transistor 2SC2458Q 902 Transistor 2SA1048Q 903 Transistor 2SB1277Q 904 Transistor 2SB1277Q 905 FET IRFIZ44N

Q 906 FET IRFIZ44NQ 907 Transistor 2SD2395Q 908 Transistor 2SB1566Q 909 Transistor 2SD1919Q 910 Transistor 2SD1919

Q 911 FET IRFIZ44NQ 912 FET IRFIZ44ND 551 Diode HZS6L(B1)D 552 Diode HZS6L(B1)D 553 Diode 1SS133

D 554 Diode 1SS133D 555 Diode 1SS133D 556 Diode 1SS133D 557 Diode 1SS133D 558 Diode 1SS133

D 601 LED BR4361FD 653 Diode 1SS133D 654 Diode HZS7L(B2)D 658 Diode 1SS133D 659 Diode 1SS133

D 661 Diode 1SS133D 903 Diode RM4ZD 907 Diode YG902C2D 908 Diode HZS16L(1)D 909 Diode HZS16L(1)

D 910 Diode YG902N2D 911 Diode 1SS133L 901 Choke Coil 50µH CTH1146L 902 Choke Coil 100µH CTH1150L 903 Choke Coil 100µH CTH1150

T 901 Transformer CTT1043TH 901 Thermistor CCX1013TH 902 Thermistor CCX1013TH 903 Thermistor CCX1035S 101 Switch(LPF/HPF) CSH1029

S 451 Switch(BASS BOOST) See Contrast tableS 901 Switch(BFC) See Contrast tableVR 101 Volume 20k½(E) See Contrast tableVR 451 Volume 10k½(C) CCS1240VR 452 Volume 50k½(C) See Contrast table

VR 453 Volume 10k½(A) CCS1241EF 901 CCG-081EF 902 CCG-081FU 901 Fuse 25A HEK0025

RESISTORS

R 101 RD1/4PU103JR 102 RD1/4PU103JR 103 RD1/4PU103JR 104 RD1/4PU103JR 105 RD1/4PU103J

=====Circuit Symbol and No.===Part Name Part No.--- ------ ------------------------------------------ -------------------------

=====Circuit Symbol and No.===Part Name Part No.--- ------ ------------------------------------------ -------------------------

5. ELECTRICAL PARTS LIST

NOTE:

- Parts whose parts numbers are omitted are subject to being not supplied.

- The part numbers shown below indicate chip components.

Chip Resistor

RS1/_S___J,RS1/__S___J

Chip Capacitor (except for CQS.....)

CKS....., CCS....., CSZS.....

A

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GM-X622,GM-X522

R 106 RD1/4PU103JR 107 RD1/4PU472JR 108 RD1/4PU472JR 109 RD1/4PU562JR 110 RD1/4PU562J

R 111 RD1/4PU103JR 112 RD1/4PU103JR 113 RD1/4PU123JR 114 RD1/4PU123JR 115 RD1/4PU103J

R 116 RD1/4PU103JR 117 See Contrast tableR 118 See Contrast tableR 119 RD1/4PU123JR 120 RD1/4PU123J

R 121 See Contrast tableR 122 See Contrast tableR 123 RD1/4PU222JR 124 RD1/4PU222JR 203 RD1/4PU472J

R 204 RD1/4PU472JR 451 RD1/4PU182JR 452 RD1/4PU182JR 455 RD1/4PU182JR 456 RD1/4PU182J

R 457 RD1/4PU331JR 458 RD1/4PU331JR 459 See Contrast tableR 460 See Contrast tableR 461 See Contrast table

R 462 See Contrast tableR 463 See Contrast tableR 464 See Contrast tableR 465 RD1/4PU161JR 466 RD1/4PU161J

R 467 RD1/4PU222JR 468 RD1/4PU222JR 469 RD1/4PU473JR 470 RD1/4PU473JR 471 RD1/4PU333J

R 472 RD1/4PU333JR 555 RD1/4PU432JR 556 RD1/4PU432JR 557 RD1/4PU153JR 558 RD1/4PU153J

R 559 RD1/4PU331JR 560 RD1/4PU331JR 561 RD1/4PU331JR 562 RD1/4PU331JR 563 RD1/4PU681J

R 564 RD1/4PU681JR 565 RD1/4PU561JR 566 RD1/4PU561JR 567 RD1/4PU333JR 568 RD1/4PU333J

R 569 RD1/4PU222JR 570 RD1/4PU222JR 571 RD1/4PU223JR 572 RD1/4PU223JR 573 RD1/4PU472J

R 574 RD1/4PU472JR 575 RD1/4PU101JR 576 RD1/4PU101JR 577 RD1/4PU512JR 578 RD1/4PU512J

R 579 RD1/4PU222JR 580 RD1/4PU222JR 581 RD1/4PU181JR 582 RD1/4PU181JR 583 RD1/4PU100J

R 584 RD1/4PU100JR 585 RD1/4PU100JR 586 RD1/4PU100JR 587 0.1½ CCN1082R 588 0.1½ CCN1082

R 595 RD1/4PU563JR 596 RD1/4PU563JR 597 RD1/4PU564JR 598 RD1/4PU564JR 599 RD1/4PU473J

R 600 RD1/4PU473JR 601 RS1/2PMF100JR 602 RS1/2PMF100JR 603 RD1/4PU511JR 604 RD1/4PU511J

R 605 RD1/4PU331JR 606 RD1/4PU331JR 657 RD1/4PU104JR 658 RD1/4PU472JR 659 RD1/4PU103J

R 660 RD1/4PU102JR 661 RD1/4PU472JR 662 RD1/4PU221JR 663 RD1/4PU563JR 664 RD1/4PU473J

R 665 RD1/4PU103JR 666 RD1/4PU103JR 667 RD1/4PU222JR 668 RD1/4PU472JR 669 RD1/4PU222J

R 671 RD1/4PU221JR 672 RD1/4PU152JR 676 RD1/4PU222JR 678 RD1/4PU472JR 679 RD1/4PU101J

R 680 RD1/4PU472JR 681 RD1/4PU562JR 682 RD1/4PU562JR 683 RD1/4PU103JR 684 RD1/4PU223J

R 685 RD1/4PU223JR 686 RD1/4PU223JR 851 RD1/4PU471JR 852 RD1/4PU471JR 853 RD1/4PU223J

R 854 RD1/4PU223JR 855 RN1/4PC1002DR 856 RN1/4PC1002DR 857 RN1/4PC1002DR 858 RN1/4PC1002D

R 859 RN1/4PC1002DR 860 RN1/4PC1002DR 861 RN1/4PC1002DR 862 RN1/4PC1002DR 865 RD1/4PU821J

R 866 RD1/4PU821JR 867 RD1/4PU223JR 868 RD1/4PU223JR 869 RD1/4PU472JR 870 RD1/4PU472J

=====Circuit Symbol and No.===Part Name Part No.--- ------ ------------------------------------------ -------------------------

=====Circuit Symbol and No.===Part Name Part No.--- ------ ------------------------------------------ -------------------------

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R 871 RD1/4PU472JR 872 RD1/4PU222JR 877 RD1/4PU472JR 878 RD1/4PU472JR 879 RD1/4PU563J

R 880 RD1/4PU563JR 881 RD1/4PU104JR 882 RD1/4PU104JR 902 RS1/2PMF220JR 907 RD1/4PU153J

R 909 RS1/2PMF220JR 910 RD1/4PU153JR 911 RD1/4PU102JR 912 RD1/4PU272JR 913 RD1/4PU472J

R 914 RD1/4PU472JR 915 RD1/4PU472JR 916 RD1/4PU332JR 917 RD1/4PU332JR 918 RS1/2PMF220J

R 919 RS1/2PMF220JR 920 RD1/4PU472JR 921 RD1/4PU472JR 922 RD1/4PU472JR 923 RD1/4PU472J

R 924 RS1/2PMF470JR 925 RS1/2PMF470JR 926 See Contrast tableR 928 RS1/2PMF470JR 929 RS1/2PMF470J

R 930 RS1/2PMF100JR 931 RS1/2PMF100JR 932 RD1/4PU104JR 935 RD1/4PU392JR 936 RD1/4PU223J

R 937 RD1/4PU103JR 938 RD1/4PU272JR 939 RD1/4PU272JR 947 RS1/2PMF560JR 948 RS1/2PMF560J

R 949 RD1/4PU183JR 950 RD1/4PU101JR 951 RD1/4PU563J

CAPACITORS

C 101 CCPUSL470J50C 102 CCPUSL470J50C 103 CFTLA104J50C 104 CFTLA104J50C 105 CFTLA104J50

C 106 CFTLA104J50C 451 CFTLA273J50C 452 CFTLA273J50C 453 CEAS4R7M50C 454 CEAS4R7M50

C 455 CFTLA224J50C 456 CFTLA224J50C 457 CFTLA473J50C 458 CFTLA473J50C 551 CEAS100M50

C 552 CEAS100M50C 553 CKPUYB221K50C 554 CKPUYB221K50C 555 CQMA471J50C 556 CQMA471J50

C 557 CFTLA104J50C 558 CFTLA104J50C 559 CEAS101M10C 560 CEAS101M10C 561 CCPUCH150J50

C 562 CCPUCH150J50C 563 CMA330J2HC 564 CMA330J2HC 565 CFTLA223J50C 566 CFTLA223J50

C 567 CFTLA333J50C 568 CFTLA333J50C 569 CQMA102J50C 570 CQMA102J50C 571 CMA100J2H

C 572 CMA100J2HC 573 CMA100J2HC 574 CMA100J2HC 651 220µF/10V CCH1036C 652 CFTLA103J50

C 653 CEAS100M50C 654 CEAS100M50C 655 CFTLA103J50C 656 CEAS101M16C 658 CEAS220M50

C 659 CEAS471M16C 660 CFTLA103J50C 661 CFTLA103J50C 662 CFTLA103J50C 851 CKPUYB471K50

C 852 CKPUYB471K50C 853 CEAS100M50C 854 CEAS100M50C 855 CFTLA223J50C 856 CFTLA223J50

C 857 CCPUSL470J50C 858 CCPUSL470J50C 859 CCPUSL470J50C 860 CCPUSL470J50C 861 CKPUYB471K50

C 862 CKPUYB471K50C 863 CEAS4R7M50C 864 CEAS4R7M50C 865 CCPUSL470J50C 866 CEAS100M50

C 867 CEAS100M50C 902 CEAS221M10C 903 CEAS2R2M50C 904 CEAS101M16C 905 CQMA472J50

C 906 CQMA472J50C 907 3300µF/16V CCH1211C 908 4700µF/35V CCH1207C 909 4700µF/35V CCH1207C 912 CEAS470M16

C 913 CEAS470M16C 914 CQMA102J50C 915 CQMA102J50C 916 CFTLA224J50C 918 CEAS471M35

C 919 CEAS471M35C 920 CFTLA564J50C 927 CQMA102J50C 932 CEAS470M10

=====Circuit Symbol and No.===Part Name Part No.--- ------ ------------------------------------------ -------------------------

=====Circuit Symbol and No.===Part Name Part No.--- ------ ------------------------------------------ -------------------------

Page 17: Pioneer Gmx-622 2x50w 150w

17

GM-X622,GM-X522

6. ADJUSTMENT

There is no information to be shown in this chapter.

CONTRAST TABLE of AMP UNITGM-X622/X1R/EW, GM-X622/X1R/UC, GM-X622/X1R/ES and GM-X522/X1R/UC are constructed the same except for thefollowing:

Part No.Symbol and Description GM-X622/X1R/EW GM-X622/X1R/UC GM-X622/X1R/ES GM-X522/X1R/UCVR101 Not used CCS1251 Not used Not usedVR452 Not used CCS1242 Not used Not usedS451 CSH1021 Not used CSH1021 Not usedS901 HSH-156 Not used HSH-156 Not usedR117,118 RD1/4PU822J Not used RD1/4PU822J RD1/4PU822J

R121,122 RD1/4PU822J Not used RD1/4PU822J RD1/4PU822JR463,464 Not used RD1/4PU0R0J Not used RD1/4PU0R0JR459,460 Not used RD1/4PU822J Not used Not usedR471,472 RD1/4PU333J Not used RD1/4PU333J RD1/4PU333JR926 RD1/4PU105J Not used RD1/4PU105J Not used

Page 18: Pioneer Gmx-622 2x50w 150w

18

GM-X622,GM-X522

7. GENERAL INFORMATION

7.1 IC

PA2027A

1

2

3

4

5

6

7

8 9

10

11

12

13

14

15

16VCC

Stby

DET1

DET2

DET_R

GND

NC

NC

IN1

IN2

IN3

Cont_V

Filter

Vs_out

TC

Mute_out

+-

zz

2V

+-

zz

2V

+-

zz

2V

+-2V

zz

+-2V

20m

A

+-

zz

2V

+-zz

50mA

4.7k½

Transient voltagedetector

Bandgap

Circuit motion:on

+-5.6V

+-

QSR

Oneshot(1msec)

Bandgap:on

Switch:on

0.13V

Page 19: Pioneer Gmx-622 2x50w 150w

19

GM-X622,GM-X522

A

7.2 DISASSEMBLY

- Removing the the Amp Unit

Some silicone glue has been applied

between the Heat Sink and the Sub Heat

Sink. therefore, to remove the Amp Unit

from the Heat Sink.

1. Remove ten screws C.

4. Use 2 pcs. of screw C and insert them into

the two holes marked with an arrow.

5. Alternately tighten them little by little until

the Sub Heat Sink(Sub) separates from the

Heat Sink.

Fig. 8

- Removing the Case and the Panel Units

1. Remove eight screws A and nine screws B.

2. Remove Case and Panel Units.

Fig.7

Case

Panel Unit

Panel Unit

Heat Sink(Sub)

Heat Sink(Sub)

Amp Unit

Heat Sink

A

AA A

A

A

A

B B

B

BB

BB

B

B

CC

CC

C

C

C

C

CC

Page 20: Pioneer Gmx-622 2x50w 150w

20

GM-X622,GM-X522

Fig. 8

7.3 BLOCK DIAGRAMA

BFC

BA

SS

BO

OS

T

Page 21: Pioneer Gmx-622 2x50w 150w

21

GM-X622,GM-X522

8. OPERATIONS AND SPECIFICATIONS

8.1 SPECIFICATIONS

Power source .............................................................................................................. 14.4 V DC (10.8 — 15.1 V allowable)Grounding system ............................................................................................................................................ Negative typeCurrent consumption ........................................................................................................ 15.2 A (at continuous power, 4 W)Average current drawn* ............................................................................................................ 4.6 A (4 W for two channels)

8.6 A (4 W for one channel)Fuse .................................................................................................................................................................................. 25 ADimensions .......................................................................................................................... 255 (W) ´ 61 (H) ´ 230 (D) mm

[10 (W) ´ 2-3/8 (H) ´ 9 (D) in.]Weight ........................................................................................................ 3.5 kg (7.7 lbs.) (Leads for wiring not included)Maximum power output ........................................................................................................ 100 W ´ 2 / 300 W ´ 1 (EIAJ)Continuous power output .............................................................. 50 W ´ 2 (at 14.4V, 4 W, 20 — 20,000 Hz, 0.08% THD)

150 W ´ 1 (at 14.4V, 4 W, 20 — 20,000 Hz, 0.8% THD)75 W ´ 2 (at 14.4V, 2 W, 20 — 20,000 Hz, 0.8% THD)

Load impedance .............................................................................................................................. 4 W (1 — 8 W allowable)(Bridge connection: 2 — 8 W allowable)

Frequency response ............................................................................................................ 10 — 50,000 Hz (+0 dB, –1 dB)Signal-to-noise ratio ...................................................................................................................... 105 dB (IHF–A network)Distortion ............................................................................................................................................ 0.005% (10 W, 1 kHz)Separation ........................................................................................................................................................ 70 dB (1 kHz)Low pass filter .................................................................................................................... Cut off frequency: 50 — 120 Hz

Cut off slope: –12 dB/octHigh pass filter .................................................................................................................... Cut off frequency: 50 — 120 Hz

Cut off slope: –12 dB/octBass boost ...................................................................................................................................... Frequency: 40 — 120 Hz

Gain: 0 — 12 dBInput level / impedance .................................................................................................................. RCA: 0.4 — 4.0 V/22 kW

Speaker: 1.6 —16 V/78 kW

Note:• Specifications and the design are subject to possible modification without notice

due to improvements.

*Average current drawn• The average current drawn is nearly the maximum current drawn by this unit when

an audio signal is input. Use this value when working out total current drawn bymultiple power amplifiers.

Page 22: Pioneer Gmx-622 2x50w 150w

GM-X622,GM-X522

LPF

(Low

-Pas

s Fi

lter)/

HPF

(Hig

h-Pa

ss F

ilter

) Sel

ect S

witc

hSe

t the

LPF

/HPF

sel

ect s

witc

h as

fol

low

s ac

cord

ing

to th

e ty

pe o

f sp

eake

r th

at is

con

nect

ed to

the

spea

ker

outp

ut c

onne

ctor

and

the

car

ster

eo s

yste

m:

LP

F/H

PF

Sel

ect

Aud

io f

requ

ency

ran

geSp

eake

rR

emar

ks

Swit

chto

be

outp

utT

ype

LPF

(lef

t)*

—50

to 1

20 H

zSu

b-w

oofe

rC

onne

ct a

sub

-woo

fer.

OFF

(cen

ter)

Full

rang

eFu

ll ra

nge

HPF

(rig

ht)

*50

to 1

20 H

z —

Full

rang

eU

se if

you

wan

t to

cut t

he

very

-low

-fre

quen

cy r

ange

*be

caus

e it

is n

ot n

eces

sary

fo

r th

e sp

eake

rs y

ou a

re

usin

g.

*Se

e th

e “C

ut O

ff F

requ

ency

Con

trol

” se

ctio

n.

Gai

n Co

ntro

lIf

the

soun

d le

vel i

s to

o lo

w, e

ven

whe

nth

e vo

lum

e of

the

car

ster

eo u

sed

alon

gw

ith th

is p

ower

am

plif

ier

is tu

rned

up,

turn

gai

n co

ntro

l on

the

back

of

the

pow

er a

mpl

ifie

r cl

ockw

ise.

If

the

soun

ddi

stor

ts w

hen

the

volu

me

is tu

rned

up,

turn

the

gain

con

trol

cou

nter

-clo

ckw

ise.

•Se

t the

gai

n co

ntro

l to

“NO

RM

AL

” w

hen

this

am

plif

ier

is c

onne

cted

to a

Pio

neer

car

ster

eo w

ith R

CA

out

put j

acks

. If

the

soun

dle

vel i

s to

o lo

w o

r di

stor

ts, a

djus

t the

gai

nco

ntro

l.•

If y

ou h

ear

muc

h no

ise

whe

n us

ing

the

spea

ker

inpu

t ter

min

als,

turn

the

gain

co

ntro

l clo

ckw

ise.

•A

djus

t the

gai

n co

ntro

l to

the

“MIN

” si

deof

“N

OR

MA

L”

whe

n th

is a

mpl

ifie

r is

conn

ecte

d to

a P

ione

er c

ar s

tere

o (H

igh

volta

ge o

utpu

t typ

e).

Pow

er In

dica

tor

The

pow

er in

dica

tor

light

s w

hen

the

pow

er is

sw

itche

d on

.

Bas

s B

oost

Lev

el C

ontr

olB

ass

boos

t lev

el c

ontr

ol c

an b

oost

the

leve

l aro

und

the

freq

uenc

y se

lect

ed b

yth

e ba

ss b

oost

fre

quen

cy c

ontr

ol f

rom

0to

12

dB.

Bas

s B

oost

Fre

quen

cy C

ontr

olY

ou c

an s

elec

t a b

ass

boos

t fre

quen

cyfr

om 4

0 to

120

Hz

with

the

bass

boo

stco

ntro

l.•

Bas

s B

oost

Lev

el C

ontr

ol a

nd B

ass

Boo

stFr

eque

ncy

Con

trol

can

be

adju

sted

onl

yw

hen

the

LPF

/HPF

sel

ect s

witc

h is

set

to a

posi

tion

othe

r th

an H

PF.

Cut O

ff Fr

eque

ncy

Cont

rol

If th

e L

PF/H

PF s

elec

t sw

itch

is s

et to

LPF

or H

PF, y

ou c

an s

elec

t a c

ut o

fffr

eque

ncy

from

50

to 1

20 H

z.

8.2 OPERATIONS