General Repairs Tests Tools Parts SB - Poclain...
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Transcript of General Repairs Tests Tools Parts SB - Poclain...
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Page 2 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Content
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 3
Base tooling
Revolving speed conformity ...................................................................................................................................................................... 8 TO-0000-002 ................................................................................................................................................................................................ 8
Mechanical seal assembly ......................................................................................................................................................................... 9 TO-1000-003 ................................................................................................................................................................................................ 9
Mechanical seal assembly ....................................................................................................................................................................... 12 TO-1000-004 .............................................................................................................................................................................................. 12
Bearings assembly and shimming .......................................................................................................................................................... 14 TO-1000-006 .............................................................................................................................................................................................. 14
Bearing preload conformity ..................................................................................................................................................................... 17 TO-1000-045/046/047/048/049 ................................................................................................................................................................... 17 TO-1000-045-001 ....................................................................................................................................................................................... 18 TO-1000-046-001 ....................................................................................................................................................................................... 19 TO-1000-046-002 ....................................................................................................................................................................................... 20 TO-1000-047-001 ....................................................................................................................................................................................... 21 TO-1000-048-001 ....................................................................................................................................................................................... 22 TO-1000-049-001 ....................................................................................................................................................................................... 23
Splines sleeve protector .......................................................................................................................................................................... 24 TO-1000-050 .............................................................................................................................................................................................. 24 TO-1000-050-001 to 006 ............................................................................................................................................................................ 25 TO-1000-050-008 ....................................................................................................................................................................................... 26
Bearing preload conformity ..................................................................................................................................................................... 27 TO-1000-055 .............................................................................................................................................................................................. 27 TO-1000-055-001 ....................................................................................................................................................................................... 28 TO-1000-055-002 ....................................................................................................................................................................................... 29 TO-1000-055-003 ....................................................................................................................................................................................... 30 TO-1000-055-004 ....................................................................................................................................................................................... 31 TO-1000-055-005 ....................................................................................................................................................................................... 32
Bearing preload conformity ..................................................................................................................................................................... 33 TO-1000-055 .............................................................................................................................................................................................. 33 TO-1000-055-006 ....................................................................................................................................................................................... 34 TO-1000-055-007 ....................................................................................................................................................................................... 35 TO-1000-055-008 ....................................................................................................................................................................................... 36
Spring washer disassembly/installation ................................................................................................................................................. 37 TO-2000-001 .............................................................................................................................................................................................. 37
Brake nut assembly .................................................................................................................................................................................. 39 TO-2000-034 .............................................................................................................................................................................................. 39 TO-2000-034-002 ....................................................................................................................................................................................... 41 TO-2000-034-003/|004 ............................................................................................................................................................................... 42
Back-up ring MK08 assembly .................................................................................................................................................................. 43 TO-2000-035 .............................................................................................................................................................................................. 43
Radial clips disassembly ......................................................................................................................................................................... 44 TO-3000-003 .............................................................................................................................................................................................. 44
Radial clips assembly .............................................................................................................................................................................. 45 TO-3000-004/007 ....................................................................................................................................................................................... 45
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Content
Page 4 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Optional tooling
Tube to immobilize the motor ................................................................................................................................................................. 47 TO-0000-001 ............................................................................................................................................................................................. 47
Motor shaft disassembly ......................................................................................................................................................................... 48 TO-1000-001 ............................................................................................................................................................................................. 48
Bearing inner race assembly .................................................................................................................................................................. 49 TO-1000-002 ............................................................................................................................................................................................. 49
Cartridge sealing assembly ..................................................................................................................................................................... 50 TO-1000-003 ............................................................................................................................................................................................. 50
Seal support installation.......................................................................................................................................................................... 51 TO-1000-003 ............................................................................................................................................................................................. 51
Bearing outer race assembly .................................................................................................................................................................. 53 TO-1000-005 ............................................................................................................................................................................................. 53
Check valve removal and installation MW24 .......................................................................................................................................... 55 TO-1000-017 ............................................................................................................................................................................................. 55
Check valve removal and installation MW24 .......................................................................................................................................... 56 TO-1000-017 ............................................................................................................................................................................................. 56
Sealing ring assembly MK12, MK16 ........................................................................................................................................................ 57 TO-1000-029 ............................................................................................................................................................................................. 57
Nut assembly MKE23 ............................................................................................................................................................................... 58 TO-1000-030 ............................................................................................................................................................................................. 58
Sealing ring assembly ............................................................................................................................................................................. 59 TO-1000-032 ............................................................................................................................................................................................. 59
Sealing ring assembly ............................................................................................................................................................................. 60 TO-1000-033 ............................................................................................................................................................................................. 60
Sealing ring assembly MK04 ................................................................................................................................................................... 62 TO-1000-034 ............................................................................................................................................................................................. 62
Test cover plate MK11 ............................................................................................................................................................................. 63 TO-1000-035 ............................................................................................................................................................................................. 63
Sealing ring assembly MK11 ................................................................................................................................................................... 64 TO-1000-036 ............................................................................................................................................................................................. 64
Sealing ring assembly ............................................................................................................................................................................. 65 TO-1000-037 ............................................................................................................................................................................................. 65
Sealing ring assembly ............................................................................................................................................................................. 66 TO-1000-042 ............................................................................................................................................................................................. 66
Sealing ring assembly MK09 ................................................................................................................................................................... 68 TO-1000-044 ............................................................................................................................................................................................. 68
Sealing ring assembly ............................................................................................................................................................................. 69 TO-1000-053 ............................................................................................................................................................................................. 69
Brake pistons removal C18 ..................................................................................................................................................................... 71 TO-1000-056 ............................................................................................................................................................................................. 71
BAHD sealing assembly C18 ................................................................................................................................................................... 74 TO-1000-057 ............................................................................................................................................................................................. 74
Bearing assembly and shimming - plate ................................................................................................................................................ 75 TO-1000-058 ............................................................................................................................................................................................. 75
Environmental cover (option A) assembly ............................................................................................................................................. 76 TO-2000-002 ............................................................................................................................................................................................. 76
Sealing ring assembly ............................................................................................................................................................................. 77 TO-2000-003 ............................................................................................................................................................................................. 77
Drum brake spring assembly .................................................................................................................................................................. 78 TO-2000-008 ............................................................................................................................................................................................. 78
Environmental cover (option B) assembly ............................................................................................................................................. 79 TO-2000-009 ............................................................................................................................................................................................. 79
Brake housing disassembly MK08.......................................................................................................................................................... 80 TO-2000-015 ............................................................................................................................................................................................. 80
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Content
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 5
Brake bushing assembly ......................................................................................................................................................................... 82 TO-2000-020 .............................................................................................................................................................................................. 82
Brake piston assembly ............................................................................................................................................................................. 83 TO-2000-024 .............................................................................................................................................................................................. 83
Centering tool for brake casing ............................................................................................................................................................... 84 TO-2000-025 .............................................................................................................................................................................................. 84
Brake piston disassembly ....................................................................................................................................................................... 85 TO-2000-027 .............................................................................................................................................................................................. 85
Notched ring MK04 assembly .................................................................................................................................................................. 86 TO-2000-030 .............................................................................................................................................................................................. 86
Brake cover (option C) removal ............................................................................................................................................................... 88 TO-2000-031 .............................................................................................................................................................................................. 88
Brake piston disassembly MK09 ............................................................................................................................................................. 91 TO-2000-032 .............................................................................................................................................................................................. 91
Brake stroke measurement MK09 ........................................................................................................................................................... 93 TO-2000-033 .............................................................................................................................................................................................. 93
Mechanical brake releasing ..................................................................................................................................................................... 94 TO-2000-036 .............................................................................................................................................................................................. 94
Brake bushing ring assembly MK08........................................................................................................................................................ 95 TO-2000-037 .............................................................................................................................................................................................. 95
Piston S/A assembly ................................................................................................................................................................................ 96 TO-3000-001 .............................................................................................................................................................................................. 96
Side clips assembly ................................................................................................................................................................................. 97 TO-3000-002 .............................................................................................................................................................................................. 97
Plug assembly MK04 ................................................................................................................................................................................ 98 TO-3000-005 .............................................................................................................................................................................................. 98
Valve pin assembly MS02-MS05 .............................................................................................................................................................. 99 TO-4000-001 .............................................................................................................................................................................................. 99
Valve pin assembly MS83-125 ............................................................................................................................................................... 100 TO-4000-002 ............................................................................................................................................................................................ 100
Valving cover compressing MK04 ......................................................................................................................................................... 101 TO-4000-003 ............................................................................................................................................................................................ 101
Valving compressing ............................................................................................................................................................................. 102 TO-4000-004 ............................................................................................................................................................................................ 102
Valving cover removal MK04 ................................................................................................................................................................. 104 TO-4000-005 ............................................................................................................................................................................................ 104
Valve pin assembly MK05 ...................................................................................................................................................................... 106 TO-4000-006 ............................................................................................................................................................................................ 106
Valve pin assembly MK08,MK09 ........................................................................................................................................................... 107 TO-4000-007 ............................................................................................................................................................................................ 107
Valving cover assembly MK08 ............................................................................................................................................................... 108 TO-4000-008 ............................................................................................................................................................................................ 108
Cover plate assembly MKE23 ................................................................................................................................................................ 112 TO-4000-009 ............................................................................................................................................................................................ 112
Sealing ring assembly ............................................................................................................................................................................ 113 TO-4000-010 ............................................................................................................................................................................................ 113
Hollow tube assembly MK12,MKE12,MK16 ........................................................................................................................................... 114 TO-4000-011 ............................................................................................................................................................................................ 114
Bushing assembly MK12, MKE23 .......................................................................................................................................................... 115 TO-4000-012 ............................................................................................................................................................................................ 115
ID plate installation ................................................................................................................................................................................. 116 TO-4000-013 ............................................................................................................................................................................................ 116
RACL sealing assembly ......................................................................................................................................................................... 117 TO-4000-014 ............................................................................................................................................................................................ 117
Boosted brake (small) spool disasm/inst.............................................................................................................................................. 118 TO-4000-015 ............................................................................................................................................................................................ 118
Poppet assembly MZ02 .......................................................................................................................................................................... 119 TO-4000-016 ............................................................................................................................................................................................ 119
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Content
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Valve mounting ...................................................................................................................................................................................... 120 TO-4000-017 ........................................................................................................................................................................................... 120
Valve holding ......................................................................................................................................................................................... 121 TO-4000-018 ........................................................................................................................................................................................... 121
Snap ring disassembly .......................................................................................................................................................................... 122 TO-4000-019 ........................................................................................................................................................................................... 122
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Component identification
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 7
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Base tooling
Page 8 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
For product availability please contact a Poclain Hydraulics service center.
Revolving speed conformity TO-0000-002 ALL
Tool ID P/N Motor
TO-0000-002-001 A16655D All
You may procure this tool from Poclain hydraulics or use another equivalent system.
Example: Tachometer with or without contact, tachometer stroboscopic, ….
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Base tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 9
Mechanical seal assembly TO-1000-003 MS
Tool ID P/N Motor
TO-1000-003-001 A26800F MS05 MR
TO-1000-003-002 A26801G MS08 MR
TO-1000-003-003 A26802H MS11 MR
TO-1000-003-004 A26803J MS18 MR, MS35 MRC
TO-1000-003-005 A26804K MS18 MR, MS35 MR
TO-1000-003-006 A26805L MS25 MR,MS50 MR,MS83 MR, MS83 MRC,MS125 MRK
TO-1000-003-007 A26806M MS83 MR,MS125 MRC
TO-1000-003-008 B09760H MS25 MR (for the seal 007746078A)
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Base tooling
Page 10 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Mechanical seal assembly - drawing MS
Tolerance Material Heat treatment Roughness
±0.25 A60 N/A Ra3.2
General Repairs Tests Tools Parts SB
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Base tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 11
Mechanical seal assembly - drawing MS
Tolerance Material Heat treatment Roughness
±0.25 A60 N/A Ra3.2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Base tooling
Page 12 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Mechanical seal assembly TO-1000-004 MS
Tool ID P/N Motor
TO-1000-004-001 A26807N MS35 MR
TO-1000-004-002 A26808P MS25 MR,MS50 MR,MS83 MRC,MS125 MRK
TO-1000-004-003 A26809Q MS83 MR,MS125 MRC
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Base tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 13
Mechanical seal assembly - drawing MS
Tolerance Material Heat treatment Roughness
±0.25 A60 N/A Ra6.3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Base tooling
Page 14 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Bearings assembly and shimming TO-1000-006 MS
Tool ID P/N Motor
TO-1000-006-001 A26810R MS(E)02 ,MSE03, MS04
TO-1000-006-002 A26811S MS(E)05
TO-1000-006-003 A26812T MS05 MRC
TO-1000-006-004 A26823F MS(E)08
TO-1000-006-005 A26824G MS(E)11
TO-1000-006-006 A26825H MS(E)18, MS35
TO-1000-006-007 A26828L MS25, MS50
TO-1000-006-008 A26829M MS83, MS125
TO-1000-006-009 A26832Q MS125
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Base tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 15
Bearing assembly and shimming - drawing MS
Tolerance Material Heat treatment Roughness
±0.25 x38CrMoV5-1 N/A Ra6.3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Base tooling
Page 16 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Bearing assembly and shimming - drawing MS
Tolerance Material Heat treatment Roughness
±0.25 x38CrMoV5-1 N/A Ra6.3
TO-1000-006-009
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Base tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 17
Bearing preload conformity TO-1000-045/046/047/048/049 MS
Tool ID P/N Motor
TO-1000-045-001 A32983B MS18, MS35
TO-1000-046-001 A32985D MS08, MS16
TO-1000-046-002 A32984C MS11
TO-1000-047-001 A32986E MS25, MS50
TO-1000-048-001 A32987F MS(E)05
TO-1000-049-001 A32990J MS83, MS125
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Base tooling
Page 18 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Bearing preload conformity MS18, MS35, MS47 - drawing TO-1000-045-001 MS
Tolerance Material Heat treatment Roughness
±0.25 16MnCr5 900MPa Ra6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Base tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 19
Bearing preload conformity MS08, MS16 - drawing TO-1000-046-001 MS
Tolerance Material Heat treatment Roughness
±0.25 16MnCr5 900MPa Ra6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Base tooling
Page 20 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Bearing preload conformity MS11 - drawing TO-1000-046-002 MS
Tolerance Material Heat treatment Roughness
±0.25 16MnCr5 900MPa Ra6,3
0
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Base tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 21
Bearing preload conformity MS25, MS50 - drawing TO-1000-047-001 MS
Tolerance Material Heat treatment Roughness
±0.25 16MnCr5 900MPa Ra6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Base tooling
Page 22 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Bearing preload conformity MS05 - drawing TO-1000-048-001 MS
Tolerance Material Heat treatment Roughness
±0.25 16MnCr5 900MPa Ra6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Base tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 23
Bearing preload conformity MS83, MS125- drawing TO-1000-049-001 MS
Tolerance Material Heat treatment Roughness
±0.25 16MnCr5 900MPa Ra6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Base tooling
Page 24 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Splines sleeve protector TO-1000-050 MS
Tool ID P/N Motor
TO-1000-050-001 A39894N MS18,MS35
TO-1000-050-002 A39895P MS25,MS50
TO-1000-050-003 A40747Q MS02,MSE02,MSE03,MS04
TO-1000-050-004 A40748R MS05,MSE05
TO-1000-050-005 A40749S MS08,MSE08
TO-1000-050-006 A40750T MS11,MSE11
TO-1000-050-008 B02393A MS18,MS35 C18
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Base tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 25
Splines sleeve protector - drawing TO-1000-050-001 to 006 MS
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4 - Ra3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Base tooling
Page 26 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Splines sleeve protector - drawing TO-1000-050-008 MS
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4 - Ra3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Base tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 27
Bearing preload conformity TO-1000-055 MK
Tool ID P/N Motor
TO-1000-055-001 A51213R MK04, MKD04
TO-1000-055-002 A51214S MK05
TO-1000-055-003 A51216U MK08
TO-1000-055-004 A51217V MK09
TO-1000-055-005 A51218W MK11
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Base tooling
Page 28 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Bearing preload conformity MK04 - drawing TO-1000-055-001 MK
Tolerance Material Heat treatment Roughness
±0.25 16MnCr5 900MPa Ra6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Base tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 29
Bearing preload conformity MK05 - drawing TO-1000-055-002 MK
Tolerance Material Heat treatment Roughness
±0.25 16MnCr5 900MPa Ra6,3
ů
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Base tooling
Page 30 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Bearing preload conformity MK08 - drawing TO-1000-055-003 MK
Tolerance Material Heat treatment Roughness
±0.25 16MnCr5 900MPa Ra6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Base tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 31
Bearing preload conformity MK09 - drawing TO-1000-055-004 MK
Tolerance Material Heat treatment Roughness
±0.25 16MnCr5 900MPa Ra6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Base tooling
Page 32 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Bearing preload conformity MK11 - drawing TO-1000-055-005 MK
Tolerance Material Heat treatment Roughness
±0.25 16MnCr5 900MPa Ra6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Base tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 33
Bearing preload conformity TO-1000-055 MS
Tool ID P/N Motor
TO-1000-055-006 A51426X MS(E)02
TO-1000-055-007 A51427Z MS(E)03
TO-1000-055-008 A51428A MS04
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Base tooling
Page 34 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Bearing preload conformity MS02 - drawing TO-1000-055-006 MS
Tolerance Material Heat treatment Roughness
±0.25 16MnCr5 900MPa Ra6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Base tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 35
Bearing preload conformity MS03 - drawing TO-1000-055-007 MS
Tolerance Material Heat treatment Roughness
±0.25 16MnCr5 900MPa Ra6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Base tooling
Page 36 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Bearing preload conformity MS04 - drawing TO-1000-055-008 MS
Tolerance Material Heat treatment Roughness
±0.25 16MnCr5 900MPa Ra6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Base tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 37
Spring washer disassembly/installation TO-2000-001 ALL
Tool ID P/N Brake
TO-2000-001-001 A32991K F01,F02,F03,F04,H03
TO-2000-001-002 A32992L F04,F05,F07
TO-2000-001-003 A32993M F06,F08,F09
TO-2000-001-004 A32994N F11,F12,F18,F19,F21
TO-2000-001-005 A32996Q P18,P21,P35
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Base tooling
Page 38 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Spring washer disassembly/installation – drawing ALL
Tolerance Material Heat treatment Roughness
±0.25 16MnCr5 1200MPa Ra3.2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Base tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 39
Brake nut assembly TO-2000-034 MK
Tool ID P/N Motor Note
TO-2000-034-001 A44697J Tool for MK05
TO-2000-034-002 A44699L Tool for MK08
TO-2000-034-003 A44701N Spare part for MK05
TO-2000-034-004 A53496X Spare part for MK08
000232901D Screw M4x10 CL 8.8 Tightening torque 3Nm
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Base tooling
Page 40 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Brake nut assembly MK05 - drawing TO-2000-034-001 MK
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4 900MPa Ra3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Base tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 41
Brake nut assembly MK08 - drawing TO-2000-034-002 MK
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4 900MPa Ra3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Base tooling
Page 42 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Brake nut assembly spare parts - drawing TO-2000-034-003/|004 MK
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4 900MPa Ra3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Base tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 43
Back-up ring MK08 assembly TO-2000-035 MK
Tool ID P/N Motor
TO-2000-035-001 A44704R MK08
Tolerance Material Heat treatment Roughness
±0.25 54SiCr6 45HRC Ra3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Base tooling
Page 44 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Radial clips disassembly TO-3000-003 ALL
Pos 1
Tool ID P/N Spare part for tool ID:
TO-3000-003-004 402380209J A16814B
TO-3000-003-005 402380207G A16815C
TO-3000-003-006 402380212M A16816D
Pos 2
Tool ID P/N Motor
TO-3000-003-001 A16814B MS02,MSE02,MSE03,MS04,MSD04,MS05,MSE05,MS08,MSE08,MS16
TO-3000-003-002 A16815C MS11,MSE11,MS18,MSE18,MS35,MS47
TO-3000-003-003 A16816D MS25,MS50,MS83,MS125
1
2
This tool must be procured from PH, contact your local sales representative.
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Base tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 45
Radial clips assembly TO-3000-004/007 ALL
1
2
This tool must be procured from PH, contact your local sales representative.
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Base tooling
Page 46 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Radial clips assembly ALL
Pos 1
Tool ID P/N Spare part for tool ID:
TO-3000-004-006 A06309H TO-3000-004-001, TO-3000-004-002
TO-3000-007-004, TO-3000-007-005, TO-3000-007-006
TO-3000-004-007 A06307F TO-3000-004-003, TO-3000-004-004
TO-3000-004-008 A06306E TO-3000-004-005
TO-3000-004-009 A42250Z TO-3000-007-001, TO-3000-007-002, TO-3000-007-003
Pos 2
Tool ID P/N Motor
TO-3000-004-001 A06302A MS04,MS05,MS08,MS16,MK12,MK16
TO-3000-004-002 A06303B MSD04,MSE05,MSE08,MKE12
TO-3000-004-003 A06300X MS11,MS18,MS35,MK11,MK18,MK23,MK35
TO-3000-004-004 A06301Z MSE11,MSE18,MS47,MKE18,MKE23,MK47
TO-3000-004-005 A06299W MS25,MS42,MS50,MS83,MS125
TO-3000-007-001 A42159A MS02
TO-3000-007-002 A42160B MSE02
TO-3000-007-003 A42239M MSE03
TO-3000-007-004 A42240N MK04
TO-3000-007-005 A42242Q MKD04
TO-3000-007-006 A42244S MKD09
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 47
Tube to immobilize the motor TO-0000-001 ALL
Tool ID P/N Motor
TO-0000-001-001 A32840V MS02,MSE02,MK04,MK05
TO-0000-001-002 A32841W MSE03,MS05,MSE05,MS08,MSE08,MK12,MKE12
TO-0000-001-003 A32844A MS11,MSE11,MS18,MSE18,MS25,MS35,MS50
TO-0000-001-004 A32846C MK11,MK18,MKE18,MK23,MKE23,MK35,MK47
Tolerance Material Heat treatment Roughness
±0.25 A60 - 6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 48 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Motor shaft disassembly TO-1000-001 MS
Tool ID P/N Motor Description
TO-1000-001-001 A32848E ALL Candle plate
TO-1000-001-002 A32850G ALL Candle
TO-1000-001-003 A32852J MS02-MSE11 Complete fixture
TO-1000-001-004 A32853K MS16-MS125 Complete fixture
TO-1000-001-005 B12229R MS02-MSE11 Upper plate
TO-1000-001-006 B12230S MS16-MS125 Upper plate
Pos QtyDescription Pos Qty Description
1 1 TO-1000-001-001 1 1 TO-1000-001-001
2 4 TO-1000-001-002 2 4 TO-1000-001-002
3 8 Screw M12x35 10.9 1 8 Screw M12x35 10.9
4 4 Screw M18x45 10.9 4 4 Screw M18x45 10.9
5 1 TO-1000-001-005 5 1 TO-1000-001-006
A32852J A32853K
This tool must be procured from PH, contact your local sales representative.
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 49
Bearing inner race assembly TO-1000-002 MS
Tool ID P/N Motor
TO-1000-002-001 A32854L MS02, MSE02
TO-1000-002-002 A32855M MS05, MSE05
TO-1000-002-003 A32856N MS08, MSE08
TO-1000-002-004 A32857P MS11, MSE11
TO-1000-002-005 A32862U MS18, MSE18
Tolerance Material Heat treatment Roughness
±0.25 16mNcR5 1200MPa 6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 50 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Cartridge sealing assembly TO-1000-003 MS
Tool ID P/N Motor
TO-1000-003-008 A49590C MSE02, MSE03
Tolerance Material Heat treatment Roughness
±0.25 16MnCr5 900MPa Ra3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 51
Seal support installation TO-1000-003 MS
TO-1000-003-009 A49593F MS05
TO-1000-003-010 A49594G MS11
Tolerance Material Heat treatment Roughness
±0.25 16MnCr5 900MPa Ra3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 52 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Seal support installation - drawing MS
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 53
Bearing outer race assembly TO-1000-005 MS
Tool ID P/N Motor
TO-1000-005-001 A32869C MS02
TO-1000-005-002 A32873G MS04
TO-1000-005-003 A32874H MS05
TO-1000-005-004 A32875J MS05
TO-1000-005-005 A32876K MS08
TO-1000-005-006 A32878M MS08
TO-1000-005-007 A32879N MS11
TO-1000-005-008 A32881Q MS11
TO-1000-005-009 A32882R MS11
TO-1000-005-010 A32884T MS35
TO-1000-005-011 A32892C MS35
TO-1000-005-012 A32893D MS50
TO-1000-005-013 A32894E MS50
TO-1000-005-014 A32895F MS35
TO-1000-005-015 A32896G MS50
TO-1000-005-016 A32898J MS50
TO-1000-005-017 A32900L MS125
TO-1000-005-018 A32902N MS125
TO-1000-005-019 A32903P MS125
TO-1000-005-020 A32904Q MS125
TO-1000-005-021 A32905R MS125
TO-1000-005-022 A32906S MS125
TO-1000-005-023 A32907T MS125
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 54 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Bearing outer race assembly- drawing MS
Tolerance Material Heat treatment Roughness
±0.25 S355 - Ra3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 55
Check valve removal and installation MW24 TO-1000-017 MW
Tool ID P/N Motor
TO-1000-017-001 B04181T MW24
Tolerance Material Heat treatment Roughness
±0.25 56NiCrMoV7 48-52HRC 6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 56 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Check valve removal and installation MW24 TO-1000-017 MW
Tool ID P/N Motor
TO-1000-017-002 B04185X MW24
Tolerance Material Heat treatment Roughness
±0.25 56NiCrMoV7 48-52HRC 6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 57
Sealing ring assembly MK12, MK16 TO-1000-029 MK
Tool ID P/N Motor
TO-1000-029-001 A32908U MK12,, MK16
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4 900MPa 6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 58 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Nut assembly MKE23 TO-1000-030 MK
Tool ID P/N Motor
TO-1000-030-001 A32909V MKE23
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4 900MPa 3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 59
Sealing ring assembly TO-1000-032 MK
Tool ID P/N Motor
TO-1000-032-001 A32910W MK05, MK08, MK11, MK18, MKE18
Tolerance Material Heat treatment Roughness
±0.25 C45 900MPa 3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 60 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Sealing ring assembly TO-1000-033 ALL
Tool ID P/N Motor
TO-1000-033-001 A32911X MK04,MKD04
TO-1000-033-002 A32912Z MS11,MSE11,MS18,MSE18,MS21,MS35,MK05
TO-1000-033-003 A32913A MS50,MS83,MS125
TO-1000-033-004 A32914B MS18,MSE18,MS35,MS47
TO-1000-033-005 A32917E MS18,MSE18,MS25,MS35,MS50
TO-1000-033-006 A32918F MS35,MS47
TO-1000-033-007 A32919G MS35
TO-1000-033-008 A32920H MS35,MS47,MS50
TO-1000-033-009 A32921J MS35,MS47,MS125
TO-1000-033-010 A32922K MS18,MSE18,MS35,MS50
TO-1000-033-011 A32923L MS83,MS125,MK08
TO-1000-033-012 A32926P MS83,MS125
TO-1000-033-013 A32927Q MS83,MS125
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4 900MPa 6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 61
Sealing ring assembly- drawing ALL
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4 900MPa 6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 62 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Sealing ring assembly MK04 TO-1000-034 MK
Tool ID P/N Motor
TO-1000-034-001 A32929S MK(D)04
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4 900MPa 3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 63
Test cover plate MK11 TO-1000-035 MK
Tool ID P/N Motor
TO-1000-035-001 A32930T MK11
Tolerance Material Heat treatment Roughness
±0.25 C45 900MPa 3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 64 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Sealing ring assembly MK11 TO-1000-036 MK
Tool ID P/N Motor
TO-1000-036-001 A32931U MK11
Tolerance Material Heat treatment Roughness
±0.25 C45 900MPa 3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 65
Sealing ring assembly TO-1000-037 MK
Tool ID P/N Motor
TO-1000-037-001 A32932V MK05
TO-1000-037-002 A32933W MK08
TO-1000-037-003 A32934X MK11, MK18
TO-1000-037-004 A32966H MK23, MK47
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4 900MPa 3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 66 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Sealing ring assembly TO-1000-042 MS
Tool ID P/N Motor
TO-1000-042-001 A32967J MS02,MSE02
TO-1000-042-002 A32968K MS02,MSE02,MS05,MSE05
TO-1000-042-003 A32969L MS02,MSE02
TO-1000-042-004 A32970M MS02,MSE02,MS05,MSE05
TO-1000-042-005 A32971N MS02,MSE02,MSE03,MS04,MS05,MSE05
TO-1000-042-006 A32972P MSE02
TO-1000-042-007 A32973Q MS03,MS05,MSE05,MS08,MSE08,MS11,MSE11,MS16
TO-1000-042-008 A32979W MS05,MSE05,MS11,MSE11,MS18,MS21,MS35
TO-1000-042-009 A32980X MS08,MSE08,MS16
TO-1000-042-010 B10360K MS02, MSE02
TO-1000-042-011 B10385M MS08,MSE08
TO-1000-042-012 B10390S MS11,MSE11
Tolerance Material Heat treatment Roughness
±0.25 16MnCr5 900MPa Ra3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 67
Sealing ring assembly - drawing MS
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 68 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Sealing ring assembly MK09 TO-1000-044 MK
Tool ID P/N Motor
TO-1000-044-001 A32982A MK09
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4 900MPa 6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 69
Sealing ring assembly TO-1000-053 MS
Tool ID P/N Motor Pitch circle diameter
TO-1000-053-001 A47450B MSE02 130
TO-1000-053-002 A47452D MS05 140
TO-1000-053-003 A47453E MS08,MS11,MS16,MS18 225
TO-1000-053-004 A47454F MS08,MS11,,MS18 275
TO-1000-053-005 A47455G MS18-C18,MS25,MS35 335
TO-1000-053-006 A47456H MS50 380
TO-1000-053-007 A47457J MS50,MS83 425
TO-1000-053-008 B00325C MSE02 160
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 70 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Sealing ring assembly - drawing MS
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4 900MPa Ra6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 71
Brake pistons removal C18 TO-1000-056 MS
Tool ID P/N Bearing support
TO-1000-056-001 B00480V C18
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4 900MPa 6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 72 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Brake pistons removal C18 - drawing MS
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 73
Brake pistons removal C18 - drawing MS
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 74 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
BAHD sealing assembly C18 TO-1000-057 MS
Tool ID P/N Brake
TO-1000-057-001 B02359N MS18, MS35 C18
Tolerance Material Heat treatment Roughness
±0.25 35CD4 - 3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 75
Bearing assembly and shimming - plate TO-1000-058 MS
Tool ID P/N Motor Note
TO-1000-058-001 B03085C MS83 MR, MS125 MRC Additional plate for tool TO-1000-006-009
Tolerance Material Heat treatment Roughness
±0.25 E355+AR - 3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 76 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Environmental cover (option A) assembly TO-2000-002 ALL
Tool ID P/N Brake
TO-2000-002-001 A33000U F02,F03,FH3
TO-2000-002-002 A33002W F04,F05,F07
TO-2000-002-003 A33004Z F08,F09
TO-2000-002-004 A33005A F11,F12,F18,F19,F21,G12
TO-2000-002-005 A33350A P35
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4 900MPa 6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 77
Sealing ring assembly TO-2000-003 ALL
Tool ID P/N Brake
TO-2000-003-001 A33352C MS11,MSE11,MK11
TO-2000-003-002 A33353D MK08,MK09
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4 900MPa 6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 78 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Drum brake spring assembly TO-2000-008 MS
Tool ID P/N Motor
TO-2000-008-001 A33354E MS02, MSE02
TO-2000-008-002 A33355F MS05, MSE05, MS08, MSE08, MS11, MSE11, MS16, MS18, MSE18
TO-2000-008-003 A33357H MS25, MS35, MS50
Tolerance Material Heat treatment Roughness
±0.25 C45 - 6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 79
Environmental cover (option B) assembly TO-2000-009 ALL
Tool ID P/N Brake
TO-2000-009-001 A12341P F06
TO-2000-009-002 A40902J F07
This tool must be procured from PH, contact your local sales representative.
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 80 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Brake housing disassembly MK08 TO-2000-015 MK
Tool ID P/N Motor
TO-2000-015-001 A33361M MK08
Tolerance Material Heat treatment Roughness
±0.25 C45 - 6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 81
Brake housing disassembly MK08 - drawing MK
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 82 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Brake bushing assembly TO-2000-020 ALL
Tool ID P/N Motor
TO-2000-020-001 A33362N MS11,MSE11,MK11
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4 900MPa 6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 83
Brake piston assembly TO-2000-024 MK
Tool ID P/N Motor
TO-2000-024-001 A33368U MK11
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4 900MPa 3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 84 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Centering tool for brake casing TO-2000-025 MK
Tool ID P/N Motor
TO-2000-025-001 A33369V MK11
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4 900MPa 6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 85
Brake piston disassembly TO-2000-027 MK
Tool ID P/N Motor
TO-2000-027-001 A33370W MK04,MKD04
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4 900MPa 6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 86 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Notched ring MK04 assembly TO-2000-030 MK
Tool ID P/N Motor
TO-2000-030-002 A47708G MK04,MKD04
Tolerance Material Heat treatment Roughness
±0.25 - - 3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 87
Notched ring MK04 assembly MK
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 88 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Brake cover (option C) removal TO-2000-031 MS
Tool ID P/N Brake
TO-2000-031-001 A15353N F02,F03,F04
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 89
Brake cover (option C) removal MS
Tolerance Material Heat treatment Roughness
±0.25 - - 3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 90 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Brake cover (option C) removal MS
Tolerance Material Heat treatment Roughness
±0.25 - - 3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 91
Brake piston disassembly MK09 TO-2000-032 MK
Tool ID P/N Motor
TO-2000-032-001 A43521F MK09
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 92 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Brake piston disassembly MK09 MK
Tolerance Material Heat treatment Roughness
±0.25 16MnCr5 900MPa 3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 93
Brake stroke measurement MK09 TO-2000-033 MK
Tool ID P/N Motor
TO-2000-033-001 A44070C MK09
Tolerance Material Heat treatment Roughness
±0.25 16MnCr5 900MPa 6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 94 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Mechanical brake releasing TO-2000-036 MS
Tolerance Material Heat treatment Roughness
±0.25 C45 1000MPa Ra3.2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 95
Brake bushing ring assembly MK08 TO-2000-037 MK
Tool ID P/N Motor
TO-2000-037-001 A51273G MK08
Tolerance Material Heat treatment Roughness
±0.25 16MnCr5 900MPa 6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 96 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Piston S/A assembly TO-3000-001 ALL
Tool ID P/N Motor
TO-3000-001-001 A33372Z MS02
TO-3000-001-002 A33373A MSE03,MS04,MS05,MS08,MS16,MK04,MK05,MK08,
MK09,MK12,MK16
TO-3000-001-003 A33374B MS11,MS18,MS35,MK11,MK18,MK23,MK35
TO-3000-001-004 A33378F MS25,MS50,MS83,MS125
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4 900MPa 3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 97
Side clips assembly TO-3000-002 MS
Tool ID P/N Motor
TO-3000-002-001 000044689A All motors with side clips
This tool must be procured from PH, contact your local sales representative.
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 98 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Plug assembly MK04 TO-3000-005 MK
Tool ID P/N Motor
TO-3000-005-001 A33381E MK04
Tolerance Material Heat treatment Roughness
±0.25 16MnCr5 900MPa 6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 99
Valve pin assembly MS02-MS05 TO-4000-001 MS
Tool ID P/N Motor
TO-4000-001-001 A33382K MS02-MS05
Tolerance Material Heat treatment Roughness
±0.25 35CD4 - 6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 100 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Valve pin assembly MS83-125 TO-4000-002 MS
Tool ID P/N Motor
TO-4000-002-001 A33383L MS83-MS125
Tolerance Material Heat treatment Roughness
±0.25 15CrNi6 47-50HRC 3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 101
Valving cover compressing MK04 TO-4000-003 MK
Tool ID P/N Motor
TO-4000-003-001 A33387Q MK04
Tolerance Material Heat treatment Roughness
±0.25 Acetal resin 3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 102 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Valving compressing TO-4000-004 ALL
Tool ID P/N Motor
TO-4000-004-001 A33388R
TO-4000-004-002 A33390T MS and MK motors small size
TO-4000-004-003 A33391U MS and MK motors big size
Part Tolerance Material Heat treatment Roughness
TO-4000-004-001
±0.25
S35 - Ra3,2
TO-4000-004-002 Acetal Resin - -
TO-4000-004-003 Acetal resin - -
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 103
Valving compressing - drawing ALL
HEX
B
nA
B
A
TO-4000-004-001
n30 [1.181]
27
M18x2.5
n400 [15.748]
n
45
0[1
7.7
16
]3
0[1
.18
1]
60 [2.362]
60
[2.3
62
]
30
[1.1
81
]
215 [8.465]
R25 [0.984]
45
0[1
7.7
16
]
TOOL ID nA B
TO-4000-004-002 60 [2.362] 40 [1.575]
TO-4000-004-003 60 [2.362] 80 [3.15]
25
[0.9
84
]
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 104 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Valving cover removal MK04 TO-4000-005 MK
Tool ID P/N Motor
TO-4000-005-001 A33393W MK04
Tolerance Material Heat treatment Roughness
±0.25 E355 - 3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 105
Valving cover compressing MK04 - drawing MK
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 106 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Valve pin assembly MK05 TO-4000-006 MK
Tool ID P/N Motor
TO-4000-006-001 A33394X MK05
Tolerance Material Heat treatment Roughness
±0.25 15CrNi6 47-50HRC 3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 107
Valve pin assembly MK08,MK09 TO-4000-007 MK
Tool ID P/N Motor
TO-4000-007-001 A33395Z MK08,MK09
Tolerance Material Heat treatment Roughness
±0.25 15CrNi6 47-50HRC 3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 108 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Valving cover assembly MK08 TO-4000-008 MK
Tool ID P/N Motor
TO-4000-008-001 A26833R MK08
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4 1000MPa Ra3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 109
Valving cover assembly MK08 - drawing MK
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 110 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Valving cover assembly MK08 - drawing MK
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 111
Valving cover assembly MK08 - drawing MK
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 112 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Cover plate assembly MKE23 TO-4000-009 MK
Tool ID P/N Motor
TO-4000-009-001 A33396A MKE23
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4 900MPa Ra3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 113
Sealing ring assembly TO-4000-010 ALL
Tool ID P/N Motor
TO-4000-010-001 A33397B MS25,MS50,MKE23
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4 900MPa 6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 114 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Hollow tube assembly MK12,MKE12,MK16 TO-4000-011 MK
Tool ID P/N Motor
TO-4000-011-001 A33398C MK12,MKE12,MK16
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4 900MPa 3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 115
Bushing assembly MK12, MKE23 TO-4000-012 MK
Tool ID P/N Motor
TO-4000-012-001 A33399D MK12,MK16,MK18,MK23,MKE23
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4 900MPa 3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 116 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
ID plate installation TO-4000-013 ALL
Tool ID P/N Motor
TO-4000-013-001 A45749C ALL
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 117
RACL sealing assembly TO-4000-014 MS
Tool ID P/N Motor
TO-4000-014-001 A50583G MS18
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4 - 6,3
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 118 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Boosted brake (small) spool disasm/inst TO-4000-015 MS
Tool ID P/N Motor
TO-4000-015-001 B02345X MS35
Tolerance Material Heat treatment Roughness
±0.25 35CD4 - 3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 119
Poppet assembly MZ02 TO-4000-016 MZ
Tool ID P/N Motor
TO-4000-016-001 B02353G MZ02
Tolerance Material Heat treatment Roughness
±0.25 E355 - 3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 120 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Valve mounting TO-4000-017 MW
Tool ID P/N Motor
TO-4000-017-001 B06977H MW24
Tolerance Material Heat treatment Roughness
±0.25 TOOLOX - 3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 121
Valve holding TO-4000-018 MW
Tool ID P/N Motor
TO-4000-018-001 B06987T MW24
Tolerance Material Heat treatment Roughness
±0.25 42CrMo4+QT - 3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 122 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
Snap ring disassembly TO-4000-019 MW
Tool ID P/N Motor
TO-4000-019-001 B07078S MW24
Tolerance Material Heat treatment Roughness
±0.25 E355-D - 3,2
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support options
Optional tooling
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 123
Snap ring disassembly MW24 - drawing MW
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
Optional tooling
Page 124 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
MS
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 125
History of modifications
Version Date Description Visa
B 03-JUN-2014 Creation T. Hlavinka
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
MS
Page 126 Version B – 3-JUN-2014 © Poclain Hydraulics, 2014 A53117L
General Repairs Tests Tools Parts SB
Minors Brake Valving Torque module Bearing support Options
MS
A53117L © Poclain Hydraulics, 2014 Version B – 3-JUN-2014 Page 127
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