GE’s TM2500+ solution Fast, mobile and flexible power...Power generation Speed, mobility and...
Transcript of GE’s TM2500+ solution Fast, mobile and flexible power...Power generation Speed, mobility and...
ecomagination
GE’s TM2500+ Solution offers fast, mobile and flexible power Power whenever and wherever it’s needed
© 2014 General Electric Company – All rights reserved
Distributed power overview
Aeroderivative aviation legacy
Applications
Features and benefits
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2
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TM2500+ … Mobile power solution
Fleet experience
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Distributed power overview
© 2014 General Electric Company – All rights reserved
GE’s portfolio … structured for growth
GE’s Energy Sector Businesses
Oil & Gas ~$15B
Power & Water ~$28B
Transportation ~$6B
Healthcare ~$18B
Aviation ~$20B
Home & Business Solutions ~$8B
GE Capital ~$46B
Energy Management ~$8B
8 businesses in more than 100 countries … 125+ years >300,000 employees worldwide
2012 revenue ~$147B © 2014 General Electric Company – All rights reserved
© 2014 General Electric Company – All rights reserved
Supported by GE’s expansive global resources …
• GE’s Global Growth Organization (GGO) is in every part of world … provides local in-country
relationships and support
• 2,800 GE R&D employees and $5.7B spend … 1,000 PhDs, 5 global R&D centers
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GE Power & Water: six diverse businesses
Renewables Water Nuclear Power Gen Products
Power Gen Services
• 100+ years of power gen and technology excellence … 10k+ gas turbine installed base
• Long-standing industry relationships … over 1,000 customers worldwide
• Extensive sales and service infrastructure … 40 global service centers; 3,000+ sales reps
$25B ‘13 revenue >40,000 employees 700 locations
Distributed Power
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GE’s Distributed Power Distributed Power is generated AT or NEAR the point of use, on or off the grid
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Gas turbines
• Based upon GE Aviation engines
• Provide high efficiency, fast starts, modular design, flexible fuel utility, and high availability
• Wide power output ranges tailored to a variety of operating demands
Reciprocating engines
• Jenbacher and Waukesha stationary, continuous duty gas-fueled reciprocating engines
• High efficiency, durability and reliability
Services
• Manages all after sales maintenance, repair and overhaul activities
~5,000 employees Manufacturing & Services locations
Cincinnati, OH
Houston, TX
Budapest, Hungary
Jenbach, Austria
Waukesha, WI
Shanghai, China (Huadian JV)
Rheden, Netherland (Services)
Brazil (Services)
~35,000 units installed in ~170 countries
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Distributed power product portfolio
• Electrical output: 120 – 9,500 kW
• Elec. efficiency up to 48.7%, overall efficiency over 90%
• 20,500+ engines delivered, 21,800 MW power globally
• Natural gas and CHP, excellence in special gas applications (biogas, LFG, CMG, BFG), oilfield power
• Output: 160 bhp – 4,835 bhp (119 kW – 3,605 kW)
• 12,000+ compression engines delivered, over 13.2 million bhp power globally (9,850 MW)
• Wellhead, gathering, storage/transmission
• 18MW – 120MW turbines and packages
• Compression, Power Gen, mechanical drive, Cogen, CHP
• Quick mobile power: rapid deployment. Trailer mounted turbine solutions.
Gas Compression
Waukesha Aeroderivative
Power Gen/Mech Drive
Jenbacher/Waukesha
Power Generation
Aeroderivative aviation legacy
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Aeroderivative gas turbines Packaged solutions from a strong heritage
LMS100 100 MW
CF6-80C2/E1 A330/B747/B767 LM6000 40-55 MW
LM2500 18-24 MW
LM2500+/G4 28-34 MW
TF39/CF6-6 C5/DC-10
CRJ100/605/850 CF34-3B
LM500
4.6 MW
Over 4,100 commercial aircraft …+182 million flight hours
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LM2500 … Product line development
17.9 MW η = 35.8%
20.5 MW η = 36.9%
22 MW η = 37%
22.6 MW η = 37%
23.2 MW η = 37.6%
29-30 MW η = 39-40%
31.3 MW η = 41%
34.3 MW η = 41%
1970 1975 1980 1985 1990 1995 2000 2005
1st foreign navy ship
1st offshore platform app
1st PG app
1M op. hrs.
1st gas pipeline app
1st US Navy combatant (DD963)
First cogen app
5M op. hrs.
1st STIG system app
LM2500+ 1st engine shipment in 1996
>18M op. hrs.
LM2500+ develop.
CF6-6/TF39 28M flight hrs.
DLE combustor operational
LM2500+ power increase
LM2500 DF DLE offering
LM2000 offering
LM2500+G4 power continues to grow!
10M op. hrs.
1,000th engine delivered
1st fast ferry app
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Fleet experience
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LM2500 … Industrial fleet operating stats*
* Estimated as of January 10, 2014
LM2500 FLEET ALL SAC DLE
Total engines 1,871 1,349 522
Total operating hours 69,448,313 58,476,054 10,972,259
High time engine 243,415 243,415 134,775
Single Annular (SAC)
FUEL SYSTEM ENGINES HOURS
Gas
Dry 548 25,427,107
Steam inj 49 5,039,444
Water inj 79 3,820,317
Liquid
Dry 44 1,894,172
Steam inj 2 93,334
Water inj 36 1,493,804
Dual
Dry 396 13,712,427
Steam inj 3 297,200
Water inj 192 6,698,249
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LM2500 … Availability and reliability figures
99.9 99.9
98.0 98.3 98.4 98.2
100
98
96
94
92
90
2012 2011
99.8
2010
99.8
2009
97.7
99.8
2013
Availability Reliability
Source: ORAP®; All rights to Underlying Data Reserved: SPS®
*2013 data through May
Aircraft engine and LM family experience
Extensive development testing
Every engine is factory full-load tested
Lease engine and rotable component availability
Aircraft engine maintenance philosophy
Gas generator and package set 50th percentile unit (median)
All data represents 12 month period
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TM2500 global experience
Factory/storage locations
TM sales
TM rentals
Proven experience … Multiple applications
• Over a decade of experience
100+ units sold in 16 countries
37 rental projects in 18 countries
• Applications: distributed generation; supplemental power; industrial power; emergency/disaster recovery
Applications Solving our customers’ challenges
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Multiple applications in a wide range of industries
The challenge Description Potential industries TM2500+ as a solution
Limited or no access to the electric grid
Oil & Gas, mining General industry Power generation
Speed, mobility and reliability Grid stability
Challenging grid access including lack of robust T&D, delayed grid access, remote, islanded and mobile operations
Rapid energy demand growth
Government Utilities General industry
Speed, reliability Power generation
High and rapid demand for electricity such as new,
large off-grid construction projects
Lengthy buildout of electricity generation infrastructure
Government Utilities General industry
Speed, reliability Power bridging
Construction lead times and delays on new generation facilities
Escalating electricity prices
Government Utilities General industry
Fuel flexibility
Peak shaving
Escalating electricity rates during seasonal or peak periods
Natural disaster And emergencies
Government Utilities
Speed, mobility
Emergency power Emergencies impacting power
generation sources
Flare gas Oil and gas
Fuel flexibility, mobility Monetize gas flaring and reduce diesel consumption
Natural gas flared in oil fields wasting $ billions and millions of tons of GHG emissions
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24 TM2500+ turbine generator sets produce more than 480 MW of power for the northern districts of M’Sila and Fkirina.
Scope includes:
• Services - Site management, EHS, security
• Spare parts including hot sections and GTs
• Pulse filtration kit (’14)
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ALGERIA 480 MW on-demand power Grid stability application …
Algeria faces a drastic need for more power, particularly during the hot summer months when there is close to 10 percent annual growth in electricity demand
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One TM2500+ turbine generator package commissioned within 10 days of arrival and was ready to provide a fast, permanent source of power generation.
Key parameters:
• 23 MW power generation
• 35% efficiency
• Liquid fuel
• Water injection for lower NOx levels
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GREECE 23 MW peak shaving Peaker application …
Summer peak power demands due to the influx of approximately 2 million tourists to the Greek island of Rhodes
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5 TM2500+ turbine generator sets delivering 120 MW of on-site power to help bridge the gap in terms of capacity.
Angola has a population of 19 million people, with only 26% having access to power. From temporary to permanent energy infrastructure.
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ANGOLA 120 MW bridging power Grid reliability …
The Angolan government was looking for a more cost-effective and flexible energy solution to improve grid reliability and counter the rising cost of diesel fuel
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7 TM2500+ turbine generator sets delivering 160MW of power to help stabilize grid which is dependent on
hydropower.
Key parameters:
• Fast track … contract negotiated and signed in less than 24 hours
• 1st unit … “lights on for Christmas”
• Commissioned in 12 weeks
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ECUADOR 160 MW grid firming Grid stabilization …
Dependence on hydropower generation which is affected by weather patterns
Features and benefits
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Features and benefits of the TM2500+ solution
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Fuel flexibility Can operate on gas and/or distillate liquid fuel
Lower emissions 50 percent lower emissions than diesel generators when operating on gas
Proven technology More than 1,800 LM2500 gas turbines deployed with 69 million operational hours of experience
Scalable, reliable power Able to add 31 MW blocks of power as demand increases Distributed power
Localized power supply, eliminating the need for additional transmission and generation infrastructure
Project experience More than a decade of experience in providing emergency power
Turnkey design Delivery of complete energy solution
Speed On-demand power plants delivered in weeks, not months
Mobility Mounted on a mobile, two-trailer assembly, they can be transported via land, sea, and air
Reliability and availability One of the most reliable distributed power units available due to the LM2500 aviation legacy
+
+
Enhanced design Two-trailer footprint for high power density
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Performance highlights …
60 Hz 50 Hz
Output: 30 MWe 26 MWe
Efficiency: 38% 36%
Fuel type: Broad range of gas and/or liquid fuels
Emissions: 25 ppm (gas)/42ppm (liquid), with H2O inj.
Footprint: 78’ x 21’ (24m x 7m)
Noise level: As low as 87 dBA
Frequency: 60 Hz or 50 Hz
Mobility: Trailer mounted
Delivery: Quick installation Note: Power and heat rate estimates, at generator terminals, based on ISO conditions, natural gas fuel and std. inlet/exhaust losses
© 2014 General Electric Company – All rights reserved
The TM2500+ solution can be deployed more than 6 times faster than other technologies
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TM2500+ mobile gas turbine
Gas turbines Combined cycle
Customers may immediately generate incremental electricity revenue
$ millions in electricity revenue
~ 16 MONTHS ~ 6 MONTHS ~ 1 MONTH*
*Note: The TM2500+ can be in commercial operation approximately 30 days after an order is placed, but these times may vary based on project location, site readiness, permitting process, and other variables
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Simplified two trailer setup …
Main trailer
Auxiliary trailer
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Design and component layout
Switchgear
Transportation stinger
Exhaust stack
Inlet filter assembly
Inlet plenum
LM2500+ Generator
Generator inlet and exhaust
Trailer gooseneck
Transportation jeep
Control room and battery room
Hydraulic starter
Fuel/water pumps
Lube oil coolers
Turbine enclosure fire suppression
Main trailer
Auxiliary trailer
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Fast start capability … 10 minutes to full load
0
2000
4000
6000
8000
10000
12000
0 100 200 300 400 500 600 700
Time (sec)
LM
25
00
HP
C s
pe
ed
- (
rpm
)
Engine & stack purge
Full load
Turbine warm-up
(@ LP rotor =3600rpm)
Includes synchronization and breaker closure
Ignition & ramp to
synchronous idle
Ramp to full load
~5MW/min
Source: ORAP ‘All rights reserved: SPS
*Analysis based on Industry data and historical records
© 2014 General Electric Company – All rights reserved
Flexibility to operate with various fuels
Standard fuels
a) Pipeline
b) Diesel
c) Aviation fuels
Non-standard fuels
a) Propane
b) Ethane
c) Bio-diesel
d) Ethanol
e) Naphtha Talk to us about your
fuel supply options
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Typical engineered equipment …
Our extensive knowledge of Aeroderivative turbine requirements and package interfaces, along with our base of experienced suppliers, allows us to decrease cycle times by quickly specifying, ordering, and delivering proven equipment solutions.
Mechanical
Fuel treatment
Gas compression
Gas conditioning
Emissions control modules
Emissions monitoring
Forwarding pump systems
Water treatment systems
Compressed air systems
Electrical
DC battery systems
LV/MV switchgear
GSU transformer
Unit aux transformer
Protection relays
Black start generator
Power control modules
Generator circuit breaker
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Standard kit pre-engineered layout …
HV
SW
U
niv
ers
al
Module
Fo
llow
GS
G
HV
Bre
aker
Univ
ers
al
Fo
llow
availa
ble
Site
HV
ratin
g.
Surg
e A
rreste
r
CC
VT
Dis
connect S
witc
h
52G
Cu
sto
mer T
ake O
ff
52U
Auxilia
ry
Pow
er
Module
GS
U
52G
TM25
TM25
Co
ntro
l and
LV
Po
wer cab
le to
GSU
, 52
U, H
V LV
P
ow
er cable to
LF p
um
p skid
s, LF P
urifier, G
F pressu
re R
edu
ction
skid
LV
Auxiliary
Transformer
+
Fused Switch
Switchboard
6x
International
Receptacle
+
Lighting
Panel
+
Transformer
Relay Panel
+
UPS w/ 125VD
C
Marked Floor for MV + LV +
Control Cables + Portable Lights
TM1
TM2
Multi-range GSU
2 GSUs to cover entire range of kVs and frequency
Modular MV/LV Skid
Single integrated unit; plug and play capability
Modular HV substation
Shipped in 2 40’ containers; fast installation
Fuel system (Gas/liquid)
Designed to work across wide range of fuel specs
Customer grid
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GE offers many services to support the ongoing
operation and performance of the units including,
but not limited to …
• On-call technical advisory services
• Maintenance planning and training
• On-site hot section, combustor, and other modular
exchanges
• Depot repair services for scheduled overhauls and unscheduled repairs
• Performance testing
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Service programs …
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Modular maintenance drives availability
* Spare or lease engine installed during refurbishment.
Maintenance intervals above are based on gas fuel operation
12 days of outage
in 50k hours of operation
Assuming site fuel meets GE specifications
Hours Scheduled maintenance action Outage duration
4,000 Inspection (Every 4,000 hours) 12-16 hours
25,000 On-site hot section replacement 3 days
50,000 Depot refurbishment* 2-3 days
75,000 On-site hot section replacement 3 days
100,000 Depot refurbishment* 2-3 days
125,000 On-site hot section replacement 3 days
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Comprehensive commercial offerings Sales and project finance capabilities …
• Structuring expertise across all sales finance products and industries;
global segment intelligence
• Advisory at all stages of the project development and finance life-
cycle … acquisition, pre-bid, bidding, execution and negotiation
• Government mandated offset requirements and countertrade
Expertise
• Sales finance advisor to the GE industrial businesses
• Shared objectives with the GE businesses … complement GE Capital
by focusing on growth segments and GE equipment
• $9B+ financing in ‘12; ~100 FTEs in 25+ countries
Organization
• Access to local, global and alternative debt and equity sources
• Direct access and influence with key Export Credit Agencies (ECA)
• GE investments in strategic transactions
Funding
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~1
11
10
MW Power potential on wheels
Million hours Accumulated hours of successful heritage operation
Month From contract signature to commissioning
Days From parking first trailer to commissioning
Minutes To ramp up to full power production
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TM2500+ Animation
© 2014 General Electric Company – All rights reserved
Proven experience
36 rental projects in 17 countries Global installed base: 99 units sold in 15 countries
Qty. Term (mos) Year Location Country
5 3 2000 Chicago, IL USA
3 6 2000 Cork Ireland
2 6 2000 Mayo Ireland
5 3 2001 Tucson, AZ USA
5 3 2001 Phoenix, AZ USA
5 3 2001 Salt Lake City, UT USA
1 4 2001 Crete Greece
3 6 2001 San Nicolas Aruba
3 6 2001 Cork Ireland
2 6 2001 Mayo Ireland
7 15 2001 Tacoma, WA USA
10 3 2002 Long Island, NY USA
3 4 2002 Stamford, CT USA
6 3 2003 Long Island, NY USA
1 5 2003 Norwalk, CT USA
6 8 2003 Guadalajara Mexico
5 5 2003 Accra Ghana
5 9 2003 Acapulco Mexico
5 5 2003 Grafton, Ontario Canada
2 3 2004 Long Island, NY USA
4 5 2004 Perth Australia
1 4 2005 Port Fourchon, LA USA
1 3 2005 Beaumont, TX USA
5 3 2005 Athens Greece
1 10 2005 Ajaccio Corsica, France
4 24 2005 Barinas Venezuela
3 7 2006 Mossel Bay S. Africa
3 28 2006 Stamford, CT USA
7 36 2006 Lahore Pakistan
4 36 2008 Buenos Aires Argentina
3 18 2010 Salalah Oman
4 36 2010 Ghorasal Bangladesh
10 24 2011 Tokyo Japan
1 36 2012 Calgary, Algerta Canada
6 18 2012 Al Haritha, Basra Iraq
1 18 2012 St. Thomas USA, Virgin Islands
Qty Contract YearCountry Engine
13 2003 Iraq 2500
1 2003 USA 2500
1 2003 Australia 2500
7 2004 Iraq 2500
1 2005 Canada 2500
2 2005 Indonesia 2500
1 2005 Australia 2500
1 2006 Indonesia 2500
3 2006 Tanzania 2500
1 2008 Indonesia 2500
3 2008 USA 2500
4 2008 Argentina 2500
2 2008 Indonesia 2500
1 2008 Nigeria 2500
2 2009 Angola 2500
1 2009 Angola 2500
7 2009 Ecuador 2500
1 2011 Indonesia 2500
1 2011 Greece 2500+
2 2011 Japan 2500+
2 2011 Bolivia 2500+
6 2012 Algeria 2500+
5 2012 Angola 2500+
6 2012 Venezuela 2500+
1 2012 Australia 2500+
24 2012 Algeria 2500+
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Compact footprint … High power density 77% reduction in installed footprint*
*Compared to previous generation TM2500
107’ x 67’ 32m x 20m
78’ x 21’
24m x 7m
© 2014 General Electric Company – All rights reserved
TM2500+ fuel flexibility
0 23200 46400 69600 92800 116000 0
10
20
30
40
50
60
70
80
90
100
NG
N 2 , CO, CO
Mo
dif
ied
Wo
bb
e
Ind
ex
Pa
ram
ete
r
kJ/kg Heating value – 0
0
10
20
30
40
50
60
70
80
90
100
H2
2
Refinery, process
off gases • High H2, CO2, CO
LNG, associated
flare gas
• High C2+
LNG
• High N2, CO2
COG, Low kJ
Syngas
• High H2, CO2, CO
C2+
See spec MID-TD-0000-1 for final determination
on acceptable fuel usage
Fuels characterized by the following LHV and constituents:
• Modified Wobbe Index < 40 or > 60 • Low to med kJ fuels, LHV < ~30,000kJ/Nm3
• High kJ fuels, LHV > ~45,000 kJ/Nm3
• High H2 fuels > 5% by volume • High CO, CO2, N2, C2+
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© 2014 General Electric Company – All rights reserved
At 60 Hz … • Reduces gas consumption by more than 95,000 MMBTU — yielding an
annual fuel savings of $500,000
• Reduces CO2 emissions by 5,700 metric tons—the equivalent of removing 1,120 cars from U.S. roads
At 50 Hz … • Reduces gas consumption by more than 64,000 MMBTU — yielding an
annual fuel savings of $640,000
• Reduces CO2 emissions by 3,800 metric tons—the equivalent of removing 1,900 cars from E.U. roads
*Represent estimated savings based on operating on natural gas at ISO conditions
with water injection, when compared to GE’s previous TM2500 aeroderivative gas
turbine, 60 Hz 37% efficiency / 50Hz 35% efficiency at 25 ppm NOx
Proven technology … Environmentally friendlier
ecomagination
Improved design yields operational and environmental benefits
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Comprehensive advisory expertise …
Value proposition
• Support CommOps with contract payment risk:
– Payment term risk analysis
– Alternative payment T&Cs and structures
• Provide restructuring expertise for specific industries
• Proactive portfolio management including workouts
• Perform detailed analysis to assess project feasibility and
bankability
• Raise capital on behalf of the customer from multiple sources:
– ECA application and process advisory
– Debt and equity fund raising
Capital raising mandates
Project financial
feasibility analysis
Capital optimisation and
funding strategy
Restructuring and
workouts
Contract payment risk
analysis and structuring
Advisory services
• Understand customer finance requirements and best solutions:
– Project vs. corporate
– Opex vs. capex
– Lease vs. buy
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1. Performance Guaranteed output and heat rate
• Liquidated damages plus
• Must meet guarantee
2. Warranty • Equipment (12 months from first fire/18
months from delivery) • Services
3. Operation and maintenance • Comprehensive maintenance program
throughout project term
• Equipment availability
• Starting reliability • Plant efficiency
4. Experience and know how • Technical advisory service
• 100+ years of power generation experience
• Proven Technology
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Comprehensive commercial offerings We provide peace of mind by addressing …
GE scope will include: • Installation and commissioning services,
• Performance testing,
• Training services,
• Technical advisory services (BOP, pulse filter, and chiller coils)
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Interconnection Improvements … 24hr set-up for the inlet and exhaust assembly
Exhaust duct assembly
Inlet filter assembly
Turbine enclosure assembly
Inlet plenum
Improved inlet and exhaust connections make for quick installation
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Comprehensive commercial offerings Sources of capital …
Equity
Niche Developers SWFs Private Alternative
Debt
Reg’l banks Int’l banks ECAs DFIs Cap’l segments
Project bonds CLOs MLPs Funds REITs