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    Flyback Converters

    RESOSO, Alvin C.

    TOLENTINO, Ellis Zaldy M.

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    Report Outline

    1. Review: Transformers

    2. Introduction to Flyback Converters

    3. Difference with the Buck-Boost

    4. Isolated SMPS

    a. Non-Isolated SMPSb. Isolated SMPS

    c. Advantages vs. Disadvantages

    5. Topology

    6. Assumptions for Analysis

    7. CCM Operation

    a. Switch Closed

    b. Switch Open

    8. DCM Operation

    9. Applications

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    Review: Transformers [1]

    Basic function is for I/O isolation

    Power supply applications work at a high frequency so transformershould be as small as possible

    Ideal Model:

    [1] DC to DC Converter (Chopper). Dr. Zainal Salam, UTM-JB, Power Electronics and Drives (Version 3-2003)

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    Review: Transformers [1]

    Basic I/O relationship:

    Voltage:

    Current:

    [1] DC to DC Converter (Chopper). Dr. Zainal Salam, UTM-JB, Power Electronics and Drives (Version 3-2003)

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    Review: Transformers [1]

    For most power electronics application, we use the model with

    magnetizing inductance at the primary side

    [1] DC to DC Converter (Chopper). Dr. Zainal Salam, UTM-JB, Power Electronics and Drives (Version 3-2003)

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    Introduction

    Simplest and most implemented SMPS topology

    Commonly used in low-power applications (a few watts to ~100W)[1]

    Used when output needs to be isolated from the input (more on

    this later) Can offer multiple isolated output voltages

    Energy efficiency is lower than other SMPS circuits, but itssimplicity and low cost is favored

    Has controllable switch (usually MOSFET) with operatingfrequency of around 100 kHz [1]

    [1] Kharagpur. Version 2 EE IIT. Lesson 22: Fly-Back Type Switched Mode Power Supply. p3

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    Introduction

    Almost same as the Buck-Boost, except that the inductor isreplaced by a Transformer.

    DC to DC Converter (Chopper). Dr. Zainal Salam, UTM-JB, Power Electronics and Drives (Version 3-2003)

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    Introduction [1]

    Almost same as the Buck-Boost, except that the inductor isreplaced by a Transformer.

    [1] DC to DC Converter (Chopper). Dr. Zainal Salam, UTM-JB, Power Electronics and Drives (Version 3-2003)

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    Introduction [1]

    Model with magnetizing inductance at the primary side

    [1] DC to DC Converter (Chopper). Dr. Zainal Salam, UTM-JB, Power Electronics and Drives (Version 3-2003)

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    Difference with the Buck - Boost [1]

    Flyback:

    1. Uses Transformer to store

    energy (typically step-up or

    isolation Transformer - more

    on this later)2. Can't operate on 2 modes.

    3. Used for high power

    applications (CRT screens,

    etc.)

    Buck - Boost:

    1. Uses Inductor to store energy

    2. Can operate in 2 modes:

    a. Buck mode

    b. Boost mode3. Used generally for low power

    operations.

    [1] What are differences between buck-boost and flyback smps.

    Available: http://www.edaboard.com/thread141689.html

    http://www.edaboard.com/thread141689.htmlhttp://www.edaboard.com/thread141689.htmlhttp://www.edaboard.com/thread141689.html
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    Isolated SMPS

    Non-Isolated SMPS:

    These topologies have their inputs and output not isolatedfrom each other (electrically connected)

    Examples:

    Buck Converter [Step Down] Boost Converter [Step Up]

    Buck-Boost Converter [Cascaded Buck and Boost]

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    Isolated SMPS [1]

    Isolation is the principle of coupling one circuit to another withoutconnecting them directly (no direct current flow between input

    and output)

    In isolated SMPS topologies (generally, in power electronics), the

    most commonly used form of isolation is the TRANSFORMER Isolated SMPS Topologies:

    Flyback

    Foward

    Bridge (Half, Full)

    Push-Pull

    [1] DC to DC Converter (Chopper). Dr. Zainal Salam, UTM-JB, Power Electronics and Drives (Version 3-2003)

    Available: http://www.allaboutcircuits.com/vol_2/chpt_9/3.html

    http://www.allaboutcircuits.com/vol_2/chpt_9/3.htmlhttp://www.allaboutcircuits.com/vol_2/chpt_9/3.html
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    Isolated SMPS - Advantages [1][2]

    Isolation between the ground of the input supply and the output load is

    often desired to isolate the common returns from different parts of the

    electronic system in order to eliminate ground loops between circuitries.

    Serves as protection for both the user and the equipment against

    dangerous transient voltages induce Improved noise immunity

    Ease of output connections without conflict with the primary ground

    The introduction of a transformer provides necessary voltage scaling thus

    enabling a higher output voltage (Vo/Vin does not depend solely on the duty

    cycle)

    Offers the advantage of having multiple outputs at different voltage levels

    [1] Flyback Converter. National Semiconductor, 2010

    [2] Power Switching Converters. Simon S. Ang, 1995, pp. 119-120

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    Isolated SMPS - Advantages

    Flyback converter with multiple output[1]

    [1] Multi-Output Flyback Offline Power Supply, ON Semiconductor

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    Isolated SMPS - Disadvantages [1]

    Complexity (key design issue is the power transformer)

    Electromagnetic Interference or EMI

    disturbance that affects an electrical circuit due toelectromagnetic induction

    [1] DC to DC Converter (Chopper). Dr. Zainal Salam, UTM-JB, Power Electronics and Drives (Version 3-2003)

    Available: http://en.wikipedia.org/wiki/Electromagnetic_interference

    http://en.wikipedia.org/wiki/Electromagnetic_interferencehttp://en.wikipedia.org/wiki/Electromagnetic_interference
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    Topology

    Flyback converter:

    Elements:

    Switching Device [usually MOSFET] Diode Capacitor Flyback Transformer [different from ordinary transformer]

    DC to DC Converter (Chopper). Dr. Zainal Salam, UTM-JB, Power Electronics and Drives (Version 3-2003)

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    Topology - MOSFET

    Used to switch the primary of the transformer ON or OFF

    Has switching frequency in the 100 kHz range

    Used with a dynamic control (feedback system) to adjust dutycycle (which in turn dictates the desired regulated output voltage)

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    Topology - Flyback Transformer [1]

    Used for voltage isolation

    Primary and secondary windings so that they are linked by nearlythe same Magnetic Flux

    Doesn't work the same way as a normal transformer

    Primary and Secondary windings of a flyback transformerdoesn't conduct simultaneously.

    The magnetic design of the flyback transformer is more like ofan inductor.

    The flyback transformer may be more appropriately called aninductor-transformer

    Can have multiple output windings for generating multiple isolatedvoltages (shown earlier).

    [1] Kharagpur. Version 2 EE IIT. Lesson 22: Fly-Back Type Switched Mode Power Supply. pp. 3-4

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    Assumptions for Analysis [1][2]

    Magnetic circuit - > ideal

    Coupling between Primary & Secondary -> ideal

    No winding leakage inductances.

    Voltage drops of switch (MOSFET) and diode are neglected.

    Windings, transformer core, capacitor are lossless

    CCM Additional Assumptions:

    Very large output capacitance -> constant output voltage

    Circuit operating in steady-state. All voltages and currents areperiodic, with period T

    Duty ratio of the switch is D: closed for DT, and open for (1-D)T

    Switch (MOSFET) and diode are ideal.

    [1] Hart, Daniel W. Power Electronics. pp. 267-268

    [2] Kharagpur. Version 2 EE IIT. Lesson 22: Fly-Back Type Switched Mode Power Supply. p4

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    CCM Mode of Operation [1]

    Switch closed (Assuming all components are ideal)

    [1] DC to DC Converter (Chopper). Dr. Zainal Salam, UTM-JB, Power Electronics and Drives (Version 3-2003)

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    CCM Mode of Operation [1]

    Switch opened

    [1] DC to DC Converter (Chopper). Dr. Zainal Salam, UTM-JB, Power Electronics and Drives (Version 3-2003)

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    CCM Mode of Operation [1]

    At steady-state,

    [1] DC to DC Converter (Chopper). Dr. Zainal Salam, UTM-JB, Power Electronics and Drives (Version 3-2003)

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    CCM Mode of Operation [1]

    Output voltage

    Similar to the I/O relationship of the buck-boost converter (exceptfor the transformer ratio factor)

    [1] DC to DC Converter (Chopper). Dr. Zainal Salam, UTM-JB, Power Electronics and Drives (Version 3-2003)

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    CCM Waveforms [1]

    [1] DC to DC Converter (Chopper). Dr. Zainal Salam, UTM-JB, Power Electronics and Drives (Version 3-2003)

    [1] DC to DC Converter (Chopper). Dr. Zainal Salam, UTM-JB, Power Electronics and Drives (Version 3-2003)

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    CCM Waveforms [1]

    [1] DC to DC Converter (Chopper). Dr. Zainal Salam, UTM-JB, Power Electronics and Drives (Version 3-2003)

    [1] DC to DC Converter (Chopper). Dr. Zainal Salam, UTM-JB, Power Electronics and Drives (Version 3-2003)

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    DCM Mode of Operation

    For DCM, the output voltage is given by

    R is the load resistance

    T is the switching period

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    CCM-DCM Boundary [1]

    Ave. Inductor current

    [1] DC to DC Converter (Chopper). Dr. Zainal Salam, UTM-JB, Power Electronics and Drives (Version 3-2003)

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    CCM-DCM Boundary [1]

    Max. inductor current

    Min. inductor current

    [1] DC to DC Converter (Chopper). Dr. Zainal Salam, UTM-JB, Power Electronics and Drives (Version 3-2003)

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    CCM-DCM Boundary [1][2]

    This is the minimum required inductance to operate at CCM.

    [1] DC to DC Converter (Chopper). Dr. Zainal Salam, UTM-JB, Power Electronics and Drives (Version 3-2003)

    [2] Power Electronics. Marvin J. Fisher, 1991. pp.311-315

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    Applications

    Low Power Switch Mode Power Supplies (i.e. Cell phone chargers,etc)

    Multiple outputs PS (i.e. Computer [Desktop] Power Supply)

    High Voltage supply for CRT in TV sets.

    High Voltage generation

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    All References

    Rashid. Power Electronics Handbook. pp. 217-218.

    Dr. Salam, Zainal. Power Electronics and Drives. version 3-2003.Chapter 3: DC to DC Converter (Chopper).

    Kharagpur. Module 3: DC to DC Converters. version 2 EE IIT.

    Lesson 22: Fly-back Type Switched Mode Power Supply. Fisher, Marvin J. Power Electronics. pp. 310-315

    Ang, Simon S. Power Switching Converters. pp. 119-146

    Wikipedia. Flyback Converter. Available: http://en.wikipedia.org/wiki/Flyback_converter

    Wikipedia. Flyback Transformer. Available: http://en.wikipedia.org/wiki/Flyback_transformer

    http://en.wikipedia.org/wiki/Flyback_transformerhttp://en.wikipedia.org/wiki/Flyback_converterhttp://en.wikipedia.org/wiki/Flyback_transformerhttp://en.wikipedia.org/wiki/Flyback_transformerhttp://en.wikipedia.org/wiki/Flyback_converterhttp://en.wikipedia.org/wiki/Flyback_converter
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    Thank you for listening!

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    Quiz [Total 10 points]