FINAL PRESENTATION(Azad)
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WELCOME ALL
TO THE PRESENTATION ON
INDUSTRIAL ATTACHMENTPRESENTED BY
BUTEX ID NAME
2011-1-183 Md.Azad Hosen2011-1-168 Saifuddin Siam2011-1-214 Md.Abul Bashar2010-1-263 Md.Iftaekharul Islam
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Supervised by: Dr.Md.Mashiur Rahman Khan Associate Professor & Head Dept. of Apparel Engineering BANGLADESH UNIVERSITY OF TEXTILES Tejgaon,Dhaka-1208
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Presentation
on Texeurop (BD) Ltd.
Vogra Gazipur.
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Location In google map
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INTRODUCING Texeurop (BD) Ltd. Name: Texeurop (BD) Ltd Type: Composite knit fabrics &
garments (with dyeing & finishing) mill.
Status: Private Ltd. company Year of establishment: 2004
FACTORY: Vogra, Gazipur.
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Texeurop (BD) Ltd at a glance
Year of Registration : 2004-09-18 No of Machine : KNITTING : 22
SEWING : 800 DYEING : 20
BKMEA Membership Number : 793 Product mix : 1. Knitted grey fabrics 2. Knit Garments: PRODUCTION CAPACITY: Knitting Section: 3-4 tons/day .. Dyeing Section: 25 tons/day Garments Section: 20,000 pcs/day Final products name: T-Shirts, Polo Shirts, Ladies Wear, Sports Wear, Tank Tops, Kids Wear, Jog suits, Reversible garments. Project cost: TK. 67 crores (approx.) Total area of the industry : 12500 sq Meter
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Departmentsa) KNITTING SECTION:
Knitting
• Inspection
b) DYEING SECTION: Batch section Dye house Dyeing lab. Quality control Finishing
c) GARMENTS SECTION: Merchandising Sample
d) MAINTENANCE SECTION: Electrical Mechanical
e) STORE SECTION
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MAIN BUYERS OF Texeurop (BD) Ltd.
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Physical infrastructure:
o Power supply - Gas generatoro Water - Selfo Chiller - Presento Fire service - all section well arrangedo Worker canteen - Presento Officer dormitory - Bachelor & Marriedo Prayer - Mosqueo Medical service - 24 hours available o Security - Excellento Bunglow -High authority rest room.
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Shift Change
A Shift – 07:00 – 15:00
B Shift – 15:00 – 23:00
C Shift – 23:00 – 07:00
General shift : 10:00 – 19:00
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Machine Description
Garments section Here the machines are categorized by the concerned section. These are section of the TEXEUROP BD Ltd garments section.
1. Sample section2. Cutting section3. Sewing section4. Finishing section
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1. Digitizing board:
copy the handmarking pattern
SAMPLE SECTIONCAD ROOM: Cad room has the following machine-
Fig: digitizing board
2. Plotter(big print)
Fig: Plotter(big print)
Machine Description
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Machine Description
Pattern Cutter Machine• Continuous cutting for the long pattern
and marker• Continuously and Unlimitedly feed
Rolling Paper with an independent Roll Mechanical Device.
• Special and Durable material make the cutting surface smooth, cut easier and consumed cost cheaper. Fig: Pattern Cutter Machine
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Machine descriptionCutting section
1. straight knife: No of machine-2 Company: BLUISTER Knife length:8’’ & 10’’ Knife width: 2cm Knife thickness: 0.1cm Cutting height: 4 (standard) In this m/c, m/c is movable but
fabric is fixedSuitable for cutting large garments parts
Fig : straight knife
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Machine DescriptionBand knife : No of machine-2 Model: max-700A Voltage:220V Knife length: endless Knife width: 0.5cm Knife thickness: .02cm G.W: 295 kg N.W: 230 kg Origin: China In this m/c, m/c is movable but fabric is fixed No of motor: 2 1 for perforated bed for easy cuttingAnother for m/c running
Fig: Band knife
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SL SWEING MACHINE QUANTITY BRAND1 1-NEEDLE LOCKSTITCH 551 JUKI,BROTHER,SUNSTAR,PUFF2 1-NEEDLE CHAIN STITCH 25 JOJE,FEIYUE3 VERTICAL TRIMMER 50 JUKI,SUNSTAR4 2-NEEDLE LOCKSTITCH 22 SUNSTAR5 2-NEEDLE CHAIN STITCH 50 KANSAI, JOJE,FEIYUE6 MULTI NEEDLE CHAIN STITCH 46 KANSAI7 4-THREAD OVERLOCK (WITH ELECTRICAL CHAIN
CUTTER)451 JUKI,PEGASUS,KANSAI
8 2-NEEDLE PIPING (BACKTAPE) 25 PEGASUS,KANSAI9 2/3-NEEDLE COVERING STITCH (FLATLOCK) 461 JUKI,PEGASUS,KANSAI10 ZIG-ZAG MACHINE 10 JUKI,SUNSTAR11 BARTACK MACHINE 110 JUKI,BROTHER,SUNSTAR12 BUTTON HOLE MACHINE 63 JUKI,BROTHER13 BUTTON SWING MACHINE 65 JUKI,BROTHER14 SMOCKING MACHINE(12 & 33 NEEDLE) 15 KANSAI15 PICO TING MACHINE 11 KANSAI16 RIB CUTTING MACHINE 31 IDEA,IU-92217 BLIND STITCH(OVERLOCK) 58 PEGUSUS18 SNAP BUTTON 33 NYTO,UZU,MAX19 FUSING MACHINE 15 HASHIMA
Machine DescriptionSewing section
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Machine Description1. CHAIN STITCH MACHINE:
Model Name MH481
Maximum sewing speed
5500st/min
Stitch length 1-4mm
Pressure foot By knee 4mm
Needle TV×7
2. LOCK STITCH MACHINE:
Model Name DDL-8300NMaximum sewing speed
5500st/min
Stitch length 5mmNeedle DB×1
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BUTTON HOLLING MACHINE:
Machine Description
Model name
LBH-1790A
Max. sewing speed 3,600sti/minNumber of stitches
54~ 345 (by gear-change method)
Buttonhole length
6.4~ 38.1mm
Needle DP×5 #11J, 134 Nm75
BUTTON SEWING MACHINEModel name LK-1903BMax. sewing speed 1,500sti/minNumber of stitches 8, 16, and 32 stitchesFeed length (crosswise feed)
2.5~ 6.5mm
Stitching shapeApplicable button Shank button, Wrapped-
around button, Snap,LabelButton size φ10~ 28mmNeedle TQ×1 (#16) #14~ 20
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MACHINES
Model name MS-1190
Max. sewing speed
4,000sti/min
Needle gauge 3.2mm (1/8")~6.4mm (1/4")
Stitch length 1.2~ 3.2mm
Needle TV×64-NY (#12)
Feed Of The Arm Machine
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Machine Description
Model name LK-1850Max. sewing speed 2,300sti/minLift of the work clamp Max. 17mm
Needle DP×5
BARTACKING MACHINE:
The machine is provided with a material-drawing mechanism which draws the right and left parallel portions of an eyelet buttonhole near to one another
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OVERLOCK MACHINE:
Machine Description
Model Name
MO-6700
Types 3, 4 & 5 threads Stitch Per Minute (SPM)
6500-8500
Stitch Class
500
Group
Chain stitch
Seam class
Super imposed
TPI
15-16 (3 thread),17-18 (4 thread)21-22 (5 thread)
Needle no
1 needle, 2 loopers (3 Thread);2 needles, 2 loopers (4 Thread)2 needles, 3 loopers (5 Thread)
The machine comes with a needle-thread take-up mechanism as well as a looper thread take-up mechanism
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MACHINESOVERLOCK MACHINE: Model Name
MO-6700
Types 3, 4 & 5 threads Stitch Per Minute (SPM)
6500-8500
Stitch Class
500
Group
Chain stitch
Seam class
Super imposed
TPI
15-16 (3 thread),17-18 (4 thread)21-22 (5 thread)
Needle no
1 needle, 2 loopers (3 Thread);2 needles, 2 loopers (4 Thread)2 needles, 3 loopers (5 Thread)
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MACHINES
KANSAI MACHINE (FLATLOCK):
Place of Origin JapanBrand Name KANSAIModel Number DFB1404PSF
Type Industrial Sewing Machine
Stitch Formation
Chain Stitch
Mechanical Configuration
Flat-Bed
Max. Sewing Speed
4500spm
Max. Sewing Thickness
8mm
Stitch Length 3/16-3/4-3/16Kansai Japan
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MACHINES
Brand Name
Pegasus W600Yamata
Stitch formation
Chain Stitch
FLAT LOCK MACHINE:
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MACHINES
ELECTRIC SNAP FIXING MACHINE:
• Easy to change mould
• Main shaft lubricated • Operated by motor
• Moving pulley enclosed with bearing
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MACHINES
Sl no Finishing machine Quantity Brand
01 STEAM IRON 158 VEIT,SLIVER STAR,NISHO
02 VACCUM TABLE 148 VEIT,SLIVER STAR,NISHO
03 METAL DETECTOR 3 CINTEX
04 NEEDLE DETECTOR 12 CINTEX,HASHIMA
05 HAND METAL DETECTOR 5 KM,HASHIMA
06 STRAPPING MACHINE 2 TOYO
07 SPOT REMOVING MACHINE 12 UZU
08 TAG ATTACHER MACHINE 6 ARTEKA
TOTAL 346
Finishing Section:
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QUALITYQuality Control Flow Chart:
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QUALITY
Four point grading system
Size of defects Penalty
3 inches or less 1 point
Over 3 inch but not over 6 inch 2 point
Over 6 inch but not over 9 inch 3 point
Over 9 inch 4 point
Quality Standard:
The following fofmula is used for determining points/100 sq yds in a roll of a fabric:- Points/100 sq yds = (0.08*Roll points*A.GSM) / Roll wt in Kg
Hole <1 inch 2 pointsHole >1 inch 4 points
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UTILITY
Type Gas GeneratorManufacturer Bangla catManufactured Country USAYear of Construction 2005Rated Power PrimeCapacity 1030 KWEffeciency 90%Voltage 440Frequency (Hz) 50 HzRotating Speed (RPM) 1500No of pump 2Gas pressure 14 psi (9 psi minimum)Oil required 6-7 litre/dayCylinder No 16Gas consumed 5 lac in BDT
Type Gas GeneratorManufacturer Bangla catManufactured Country USAYear of Construction 2005Rated Power PrimeCapacity 1600 KWEffeciency 90%Voltage 440Frequency (Hz) 50 HzRotating Speed (RPM) 1500No of pump 2Gas pressure 14 psi (9 psi minimum)Oil required 9-10 litre/dayCylinder No. 16Gas consumed 6 lac in BDT
ELECTRICITY: Texeurop (BD) Ltd. has two generators for power supply
Generator-01 Generator-02
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UTILITY WATER Texeurop(BD)Ltd has own source of water from deep tube well by a submersible pump. Water treatment plant:Water Softening Method – Base Exchange Process
Depth of each pump: 500 ftProduction capacity : (of deep tube well) Pump-1: 175-200 m3/hr with 50-55 hp Pump-2: 150 m3/hr with 38-42 hpDelivery of Soft water : Pump-1: 150 m3/hr Pump-2: 100 m3/hrRequired water – Average less than 200 m3/hr Hardness of unprocessed water: 80-130 ppmHardness of processed water: 0-5 ppm Total project cost : 143 lac
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UTILITY
Type of Boiler : Fire tube boilerCompany name: Cleaver & books Model : CB700600150 Country: USAMax. working Pressure: 150(PSI)Capacity:10 ton steam/hActually produce: 9.4 ton/hr Heating surface: 3000 sft Vapour Production capacity: 20700lb/hr Electricity Required: 25 KW
Boiler-01Boiler-02
Type of Boiler: Fire tube boiler Company name: Cleaver & books Model : CB400600150 Country: USA Max. working Pressure: 150(PSI)Running working pressure: 100 psi Capacity:10 ton steam/hr Actually produce: 9.4 ton/hrHeating surface: 3000 sftVapour Production capacity: 20700lb/hrElectricity Required: 25 KW
STEAM SUPPLY: Texeurop[(BD)Ltd use two boiler to supply steam
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Maintenance
Maintenance of
machinary
Preventive maintenance
Breakdown maintenance
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MAINTENANCE
Maintenance tools/equipments Functions1. Adjustable wrench Used for setting nut & bolts2. Pipe Spanner For pipe fitting3.Spanner Fixed Spanner for nut & bolts fitting4.Socket spanner Handle system for nut & bolt fitting5. hammer To apply load where required6. Screw driver To release any screw7. Punch Used to fit any worn out shaft8. Lock opener To open the clip of bearing9. Hack saw To cut any metallic thing10. Outside calipers To measure outside dia11. Inside calipers To measure inside dia12. Slide calipers To measure very small dia13. Vernier scale To measure very small dia14. Chain ton To lift heavy load15. Welding machine To join metallic parts16. Grinding machine To make the smooth fabrics17. Tester To test electric circuit18. Pliers To grip anything & cut anything19. Avometer/Voltmeter To measure voltage20. Steel tape To measure length, width & height21. Chisel To cut any metal22. Gasket cutter For gasket cutting23. File To smooth the rough surface
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Routine of maintenance
Daily maintenance: Every machine is taken maintenance daily by the operators during production.
Schedule/routine maintenance: Every machine has a schedule of maintenance of 10 or 15 days.
Breakdown maintenance: When product quality hampered and to complete production in due time break down maintenance is taken.
Restorative maintenance: Restorative maintenance is taken for design change or new design development.
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OPPORTUNITIES
1.Dormatory for officers2.Quarters for senior officers3.Guest room with AC4.Hostel for workers both male &
female5. A large mosque where Jumma namaz take part7. Medical Treatment.
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compliance No forced labour No child labour Non discrimination Safety measure-fire safety -electrical safety -mechanical safety
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Welfare facilities
First aid Drinking water Toilet & urinals Sufficient light Dustbin & spittoons Child care room compensation & benefit Maternity benefit
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Achievement
Clear idea about the requirements of an industry set up.
Knowledge about the quality management system
Knowledge about Process sequence Development of the theoretical
knowledge
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We are grateful to:
Chairman : Mr Eric sauvage Managing director : Md Abdul majid khan Director: Md Ibrahim khalil Director: Md Mhafuzul haque
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Special thanks to: Prof. Engr. Masud Ahmed, Vice Chancellor, Bangladesh University of Textiles.
Dr.Md.Mashiur Rahman Khan (Associate Professor & Head , Department of Apparel Engineering.)
Prof.M.A. Kashem (Dean, Faculty of Fashion Design & Apparel Engineering)
Kaniz Farhana (Assistant Professor, Department of Apparel Engineering.)
Mahmuda Akter,(Assistant professor,Department of Apparel Engineering)
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THE END
THANK YOU ALL