Fiber laser welding system
Transcript of Fiber laser welding system
For Your Safe UseBe sure to read the manual carefully before use.
� Dedicated partitions are required for hazard-free operation of the system.� The system requires 1.07 µm wavelength barriers.
This laser product uses a Class 4 invisible laser for processingand a Class 3R visible laser for positioning.
� Class 4 invisible laser: Avoid eye or skin exposure to direct or scattered
Specifications, appearance, and equipment are subject to change without notice for further improvement
* The specifications described in this catalogue are for the Japanese domestic market.radiation. Never look into the radiation nor touch it .
� Class 3R visible laser: Avoid direct eye exposure.
E020-EU02enOctober 2013
© AMADA EUROPE HQ. All Rights Reserved
web
� Implementation example
� Machine specifications
� Oscillator and chiller specifications
(Standard)
Robot
Robot controller
NC
Laser head
Partition
M-710iC/50 (FANUC)
SYSTEM R-30iA (FANUC)
AMNC/PC
Amada
Full cover partition
� Line upUnit: mm
Standard stroke m
Maximum speed
Repeatable positioning accuracy
60
± 0,1
1,5 (optional up to 6)
Pass line height mm
Maximum payload capacity
Rotating axis (angle)
Tilting axis (angle)
500
± 720°
± 90°
700
Item
Model
Rated power W
mµ htgnelevaW
Power requirements kVA
Mass of oscillator kg
Outside dimensions W×H×L (partition) mm
Power requirements kVA
4
YLS4000-S2T
4000
20
1.070 1.080
360
5500 × 3500 × 6600
9
Model 1: RobotModel 2: Robot and positioner tableModel 3: Robot, positioner table and robot carriage
The FLW series is available in the following line-upto suit your specific material sizes and processing applications.
� Model 3: Robot, positioner table and robot carriage*
Robot controllerR-30iA
Transformer
24kVA
AMNCControlpanel
6600
YLS-4000-S2T
Dustcollector
Chiller
5500
R2568
Fiber laser welding system
Welding*Suggested layout
� Robot carriage specifications
� Positioner table specifications (with surface table)
kW
� System specification
m/min
mm
kg
Integrated processing from 3D CAD/CAM to weldingIntegrated processing from 3D CAD/CAM to welding
Information
• Product: White goods panel
• Material: SUS
• Thickness: 1,0 mm
• Product size: 250 x 200 x 100 mm
Automatic unfolding to high quality welding of three-directional radius corner
● Present issues • Bending of vertical radius fold requires for special tools which add to costs.
• Three-directional radius corner cannot be bent- separate parts must be fabricated.
• Welding distorts the product.
• Bend gauging and dimensional accuracy are unstable .
• Post-weld finishing requires much time and labour increasing costs.
SheetWorks
Dr.ABE_Bend
HG-1003
FLW-CAM
� One-click automatic unfolding of three-directional radius corner
� High quality laser cutting of profiles
� Easy generation of complex shapes
� Robotic welding provides high quality and consistency
3D solid sheet metal CADAP100
2D CAD/CAM
Fully automatic bending data creation CAMFiber laser welding CAM
Dr.ABE_Blank
FOL-3015 AJ
Fully automatic blanking data creation CAM
Fiber laser cutting machine
Press brake for ultimate high-mix, small-lot production
● Benefits of integrated processing • Vertical radius fold can be bent using standard tools.
• Three-directional radius corner can be bent in one hit with special tooling and finished
to a high quality.
• 90 mm backgauge fingers achieve consistent angle accuracy.
• Fibre laser welding reduces the distortion of the product and reduces finishing time.
A new era of laser weldingMulti-functional, high speed and high grade welding
Amada Fiber Laser Welding system achieves high speed and high grade welding that is
impossible with conventional laser welding.
Amada provides the solutions to your common welding issues. Features such as a Fiber laser oscillator,
Amada’ s original processing head and a range of software assist you with the complete welding process
and enhance your laser welding productivity.
Amada Fiber Laser Welding system achieves high speed and high grade welding that is
impossible with conventional laser welding.
Amada provides the solutions to your common welding issues. Features such as a Fiber laser oscillator,
Amada’ s original processing head and a range of software assist you with the complete welding process
and enhance your laser welding productivity.
e for ultimate high mix2 3
Fiber laser welding system (FLW)
Window rotating
Focusing lens
Laser beam beingrotated
Laser beam
Focusing lens
Focusing lens
Laser beamContinuous waveform (CW) welding
Pulse welding
● High speed (high average power)
• Continuous, smooth beads
● Low speed (low average power)
• Scaly beads
Active fiber
FBG
Pump laser diode
Monolithic structure, small area to be cooled, no optic parts
Wavelength (µm)
Fiber laser Disc laser
Total efficiency, including chiller
Beam absorptionrate
CO laser2
Ferrous
AL
1.07
30
35
7
10.6
6
12
2
1.03
20
35
7
5
1 Amada weldingtechnology packageAmada weldingtechnology package
High speed and high grade weldingHigh speed and high grade welding
Enhanced efficiencyby digitalizationEnhanced efficiencyby digitalization
Enhanced efficiencyby digitalisation 2Enhanced efficiencyby digitalisation 2
2
FLW Series new technologies
What is a fiber laser? New original processing head
� Welding performance improvement of highlyreflective or difficult-to-weld materials
� NC auto focus control
� Movable filler and gas nozzle
� FLW-CAM
� High grade processing by smoothcontinuous welding
4
3
4
� TAS (Teaching assist system)
� AMNC/PC
� Beam weaving system
Fiber laser
� Improved welding of highly reflective and difficult to weld materials
A fiber laser has a short wavelength and high beam absorption against metal. This enables a fibre laser to weld aluminium, copper as well as highly reflective and difficult to weld materials thereby expanding your processing range.
� Realise high grade processing with smooth continuous welding
Continuous waveform (CW) welding produces highly airtight and smooth welds. The NC auto focus control feature enables a wide range of weld processing from appearance to emphasis on deep penetration and strength.
� Improved efficiency and reduced costsA large reduction in electricity costs is made possible due to a high heat exchange efficiency. Maintenance cycles are also improved due to the reduction of mirrors and other optical components.
� Beam weaving systemThe optic system rotates, therefore rotating the laser beam. Amada’ s patented beam weaving system allows welding of large-gap parts, filler feeding and aluminium processing.
� NC auto focus controlThe NC focus control feature automatically controls the focus lens to the optimum position based on the processing condition. This simultaneously enables butt welding with a small beam and radius finishing of corners by focusing on a wide area.
� Movable filler and gas nozzleThe filler reel can carry a maximum of 20 kg. The gas nozzle automatically retracts when the TAS function is used (Teaching assist system).
Supporting high quality welding with advanced technology
Dedicated off-line programming software
� AMNC/PCAmada’ s original controller is used to:• Download processing programs from CAM• Visualize setup information• Database of processing conditions
� TAS (teaching assist system)The TAS function saves you the difficult task of manually teaching the robot the welding paths. The deviation between the welding path and target is compensated using a high resolution CCD camera and stored to memory.
� FLW-CAMThe AMADA FLW-CAM software improves your efficiency through off-line robot teaching, simulating movements based on 3D data.
Fiber laser welding system
4340
4000
3000
Side view
Front view
5800
4000
3000
6600
5500
3500
Unit: mm
Side view
Front view
Side view
Front view
6
Line up
The FLW series is available in the following layouts to suit your specific material sizes and processing applications.
To ensure the safe use of our laser welding machines, safety equipment is installed to meet all appropriate laws and regulations in Japan and abroad.or your safe use of our laser welding machines, appropriate equipment safeguarding measures are undertaken by considering applicable laws and regulations.
Robot
Model 1
Peripheral units Process Change: Machining to sheetmetal fabrication
Robot and positioner table
Model 2Robot, positioner table and robot carriage
Model 3
Process Change: Welding of highlyreflective/different materials
Protecting the EnvironmentEnvironmentally friendly design
Positioner tableReduction of set-up time and jig change is made possible by rotating and tilting the workpiece plus weld line to the desired position
Robot carriageThe robot can be automatically moved to the best welding position for large or complex parts, this also reduces manual handling of workpieces.
The Amada environmental management
team crea te eco produc ts w i th a low
environmental impact for our customers
benefit.
Product Gear camMaterial typeand thickness SUS304 10 mm
Product size 200 × 200 × 20 mm
Processing speed 1,5 m/min
Laser power 2000 W
Processing time 30 s
Product Gear camMaterial typeand thickness Mild steel 9 mm
Product size 200 × 200 × 18 mm
Processing speed 1 m/min
Laser power 1000 W
Processing time 49 s
Product Gear camMaterial typeand thickness Carbon steel 8 mm
Product size 200 × 200 × 16 mm
Processing speed 1,2 m/min
Laser power 1200 W
Processing time 49 s
Product Heat sinkMaterial typeand thickness C1100, 2 / 4 / 4 mm
Product size 100 × 80 × 10 mm
Processing speed 0,6 m/min
Laser power 4000 W
Processing time 235 s
Product Heat pipe
Material types C1100+SUS304
Product size Ø 38 × 205 mm
Processing speed 1 m/min
Laser power 2000 W
Processing time 12 sSafety stop button
Door interlock
Safety partition
7
Conception of the FLW Sample data
Robot carriage
Positioner table
Safeguarding- Implementation of safety measures
Fiber laser welding system
For Your Safe UseBe sure to read the manual carefully before use.
� Dedicated partitions are required for hazard-free operation of the system.� The system requires 1.07 µm wavelength barriers.
This laser product uses a Class 4 invisible laser for processingand a Class 3R visible laser for positioning.
� Class 4 invisible laser: Avoid eye or skin exposure to direct or scattered
Specifications, appearance, and equipment are subject to change without notice for further improvement
* The specifications described in this catalogue are for the Japanese domestic market.radiation. Never look into the radiation nor touch it .
� Class 3R visible laser: Avoid direct eye exposure.
E020-EU02enOctober 2013
© AMADA EUROPE HQ. All Rights Reserved
web
� Implementation example
� Machine specifications
� Oscillator and chiller specifications
(Standard)
Robot
Robot controller
NC
Laser head
Partition
M-710iC/50 (FANUC)
SYSTEM R-30iA (FANUC)
AMNC/PC
Amada
Full cover partition
� Line upUnit: mm
Standard stroke m
Maximum speed
Repeatable positioning accuracy
60
± 0,1
1,5 (optional up to 6)
Pass line height mm
Maximum payload capacity
Rotating axis (angle)
Tilting axis (angle)
500
± 720°
± 90°
700
Item
Model
Rated power W
mµ htgnelevaW
Power requirements kVA
Mass of oscillator kg
Outside dimensions W×H×L (partition) mm
Power requirements kVA
4
YLS4000-S2T
4000
20
1.070 1.080
360
5500 × 3500 × 6600
9
Model 1: RobotModel 2: Robot and positioner tableModel 3: Robot, positioner table and robot carriage
The FLW series is available in the following line-upto suit your specific material sizes and processing applications.
� Model 3: Robot, positioner table and robot carriage*
Robot controllerR-30iA
Transformer
24kVA
AMNCControlpanel
6600
YLS-4000-S2T
Dustcollector
Chiller
5500
R2568
Fiber laser welding system
Welding*Suggested layout
� Robot carriage specifications
� Positioner table specifications (with surface table)
kW
� System specification
m/min
mm
kg
AMADA UNITED KINGDOM LTD.Spennells Valley Road, Kidderminster,Worcestershire DY10 1XS United KingdomTel: +44 (0)1562 749500 Fax: +44 (0)1562 749510www.amada.co.uk
AMADA GmbHAmada Allee 1 42781 Haan - GermanyTelefon: +49 (0)2104 2126-0 Fax: +49 (0)2104 2126-999www.amada.de
AMADA SAParis Nord II96, avenue de la PyramideF-93290 Tremblay - FranceTél : +33 (0)149903000Fax: +33 (0)149903199www.amada.fr
AMADA ITALIA S.r.l.Via Amada I., 1/329010 Pontenure (PC) - ItaliaTel: +39 (0)523-872111 Fax: +39 (0)523-872101www.amada.it