Festo A5 1spaltig...ules + 1 1130125 Bootloader version 1 CHAR ro 40 1) ro = read only; rw = read...

8099739

CPX-AP-I-EC-M12EtherCAT interface

80997392019-11[8099741]

Instructions | Operat-ing

Translation of the original instructions

EtherCAT® is a registered trademark of its respective trademark holder in certain countries.

2 Festo — CPX-AP-I-EC-M12 — 2019-11

3Festo — CPX-AP-I-EC-M12 — 2019-11

1 About this document................................................................................................... 4

1.1 Applicable documents.................................................................................................. 4

1.2 Product version............................................................................................................ 4

1.3 Product labelling.......................................................................................................... 4

1.4 Specified standards...................................................................................................... 5

2 Safety........................................................................................................................... 5

2.1 Safety instructions........................................................................................................ 5

2.2 Intended Use................................................................................................................ 5

2.3 Training of qualified personnel..................................................................................... 5

3 Additional information................................................................................................ 5

4 Service..........................................................................................................................5

5 Product overview......................................................................................................... 6

5.1 Function....................................................................................................................... 6

5.2 Configuration................................................................................................................ 7

5.2.1 Product design........................................................................................................7

5.2.2 LED displays........................................................................................................... 8

5.2.3 Control elements.....................................................................................................8

5.2.4 Connecting elements.............................................................................................. 9

6 Assembly..................................................................................................................... 10

7 Installation.................................................................................................................. 10

8 Commissioning............................................................................................................ 10

9 Parameterisation......................................................................................................... 11

9.1 Object directory............................................................................................................ 13

9.1.1 EtherCAT General Objects....................................................................................... 13

9.1.2 EtherCAT Modular Device Profile............................................................................ 17

10 Diagnostics and Fault Clearance................................................................................. 20

10.1 Diagnostics options...................................................................................................... 20

10.2 Diagnostic Messages.................................................................................................... 20

10.3 LED displays................................................................................................................. 26

10.4 Diagnostics via EtherCAT.............................................................................................. 31

10.4.1 Diagnostics via SDO access.................................................................................... 31

10.4.2 Diagnostics via diagnostics history.........................................................................31

10.4.3 Emergency message............................................................................................... 34

11 Disposal........................................................................................................................35

12 Technical Data............................................................................................................. 35

Table of contents

1 About this document

1.1 Applicable documents

All available documents for the product è www.festo.com/pk.

Document Contents

Instruction manual for automation systemCPX-AP

Instruction manual and important information onassembly, electrical installation and maintenancetasks as well as description of the automationsystem CPX-AP

Tab. 1 Applicable documents

1.2 Product versionThis document refers to the following product versions:

Product Version

CPX-AP-I-EC-M12 EtherCAT interface CPX-AP-I-EC-M12 revision 1 or later

Tab. 2 Product version

The product version can be determined using the product label.

There may be an updated version of this document for these or later product versionsè www.festo.com/sp.

1.3 Product labellingThe product labelling is located on the right-hand side of the module. The Data Matrix code is on theconnection side. Scanning the printed Data Matrix Code with an appropriate device opens the FestoSupport Portal with the information appropriate for the product. Alternatively, the Product Key(11-digit alphanumeric code on the product labelling) can be entered in the search field of the SupportPortal è www.festo.com/sp.

About this document

Festo — CPX-AP-I-EC-M12 — 2019-114

http://www.festo.com/pk

http://www.festo.com/sp


1.4 Specified standards

Version

IEC 60204-1:2016-10 ISO/IEC 8802-3:2000-10

IEC 61158:2014-07 EN 60204-1:2018-09

IEC 61784:2014-08 EN 60529:1991-10

IEC 61918:2013-08 –

Tab. 3 Standards specified in the document

2 Safety

2.1 Safety instructions– Take into consideration the legal regulations for the respective destination.– Use the product only within the defined values è 12 Technical Data.– Observe labelling on the product.– Observe further applicable documents.– Store the product in a dry, UV- and corrosion-protected environment.– Before working on the product:

Switch off the power supply and secure it against being switched on again.

2.2 Intended UseThe product described in this document is intended only for use as an interface between an automa-tion system CPX-AP and a higher-order controller through integration in a EtherCAT network.Use the product only as follows:– Use only in an industrial environment. Outside industrial environments, e.g. in commercial and

residential/mixed-use areas, it may be necessary to take measures to suppress radio interference.– Use only in combination with modules and components that are permissible for the respective

product variant è www.festo.com/catalogue.– Only use the product if it is in perfect technical condition.

2.3 Training of qualified personnelInstallation, commissioning, maintenance and disassembly should only be conducted by qualified per-sonnel. The qualified personnel must be familiar with installation of electrical control systems.

3 Additional information– Accessories è www.festo.com/catalogue.

4 ServiceContact your regional Festo contact person if you have technical questions è www.festo.com.

Safety


http://www.festo.com/catalogue

http://www.festo.com/catalogue

http://www.festo.com

5 Product overview

5.1 FunctionThe product, as a station in an EtherCAT network, establishes the connection between a higher-ordercontroller and the modules of an automation system CPX-AP.

Device Description FileA device description file (ESI file) is used for project engineering in the EtherCAT interface of thehigher-order controller software.It contains all the information required to configuration of the automation system CPX-AP via controlsoftware.

The current device description file is available on the Festo Support Portal è www.festo.com/sp.

Crossover detection (auto MDI/MDI-X)The product supports crossover detection (auto MDI/MDI-X), which means that there is the option ofusing patch cables or crossover cables.

Distributed ClocksThe product supports the "Distributed Clocks" function for precise synchronisation of stations in anEtherCAT® network. Applications that require simultaneously coordinated actions can therefore beimplemented.

Product overview



5.2 Configuration

5.2.1 Product design

1 Mounting interface connection side top

2 Rotary switch cover

3 Network connection EtherCAT [OUT X2]

4 Connection for system communication [XF21]

5 Connection for voltage forwarding [XD2]

6 Mounting interface connection side bottom andconnection functional earth FE

7 Mounting interface, lateral bottom and connection forfunctional earth FE

8 Connection for power supply [XD1]

9 Connection for system communication [XF20]

10 Network connection EtherCAT [IN X1]

11 Screw Cover Rotary switch

12 Inscription label (optional)

13 Mounting interface, lateral top

Fig. 1 Product design

Product overview


5.2.2 LED displays

1 System diagnostics [SD] (green/red)

2 Maintenance [MT] (yellow)

3 EtherCAT error [ERR] (red)

4 Network connection [LA X2] (green)

5 Network connection [LA X1] (green)

6 EtherCAT operating status [RUN] (green)

7 Performance level [PL] (green/red)

8 Module diagnostics [MD] (green/red)

Fig. 2 LED displays

5.2.3 Control elements

NOTICE!

Damage to internal electronics.Damage to at-risk components due to electrostatic discharge.• Ensure your body is electrostatically discharged before activating the rotary switch.

Rotary switch Function

The 3 rotary switches are used to set the EtherCAT "Explicit DeviceID" of the interface in hexadecimal code.Possible settings:– 0 = stored EtherCAT address, no "Explicit Device ID" assigned– 1 … 4095 (1h … fffh) = permissible address rangeIf set to 0, the address of the interface is automatically assigned bythe EtherCAT master (autoincrement).Factory setting: 0

Tab. 4 Rotary switch

Changes to the rotary switches only take effect following a restart of the interface.

Product overview


5.2.4 Connecting elements

Connection for power supply [XD1]

Plug M8, 4-pin, A-coded Signal

1 +24 V DC logic supply PS

2 0 V DC load supply PL

3 0 V DC logic supply PS

4 +24 V DC load supply PL

Tab. 5 Connection for power supply

Connection for voltage forwarding [XD2]

Socket M8, 4-pin, A-coded Signal

1 +24 V DC logic supply PS

2 0 V DC load supply PL

3 0 V DC logic supply PS

4 +24 V DC load supply PL

Tab. 6 Connection for voltage forwarding

Connection for system communication [XF20], [XF21]

Socket M8, 4-pin, D-coded Signal

1 RX– Received data –

2 TX+ Transmitted data +

3 RX+ Received data +

4 TX– Transmitted data –

Tab. 7 Connection for system communication

Connection for EtherCAT network [IN X1]


1 TD+ Transmitted data +

2 RD+ Received data +

3 TD– Transmitted data –

4 RD– Received data –

Thread Shield Functional earth

Tab. 8 Connection for EtherCAT network [IN X1]

Product overview


Connection for EtherCAT network [OUT X2]


1 RD+ Received data +

2 TD+ Transmitted data +

3 RD– Received data –

4 TD– Transmitted data –

Thread Shield Functional earth

Tab. 9 Connection for EtherCAT network [OUT X2]

6 Assembly• Assemble the module as outlined in the “Instruction manual for automation system

CPX-AP"è 1.1 Applicable documents.

7 Installation• Carry out the installation according to the "Instruction manual for automation system

CPX-AP"è 1.1 Applicable documents.• EtherCAT Use network cables as described in the cable specification è 12 Technical Data.

8 CommissioningNOTICE!

Unauthorised access to the device can cause damage or malfunctions.When connecting the device to a network, protect the network from unauthorised access.Measures to protect the network include: • Firewall• Intrusion prevention system (IPS)• Network segmentation• Virtual LAN (VLAN)• Virtual private network (VPN)• Security at physical access level (port security)Further information è Directives and standards for security in information technology,e.g. IEC 62443, ISO/IEC 27001.

NOTICE!

Malfunction due to switching on the higher-order controller and automation system CPX-AP in theincorrect order.• Switch on the higher-order controller and automation system CPX-AP according to the preset

order of the network used.

1. Using the appropriate software, set up an automation project for the higher-order controller.

Assembly

10 Festo — CPX-AP-I-EC-M12 — 2019-11

2. Import the device description file into the software è www.festo.com/sp.3. Configure the automation system CPX-AP in the software:

– System structure– Network addressing– Address assignment of modules è Instruction manual for automation system CPX-AP

4. Transfer the automation project to the higher-order controller.

Behaviour of the display components of the module after error-free commissioning

[MD] [SD] [PL] [MT]

Illuminated green Illuminated green Illuminated green Off

Tab. 10 Behaviour of the display components after error-free commissioning

[LA X1], [LA X2] [RUN] [ERR]

Illuminated green Illuminated green Off

Tab. 11 Behaviour of the display components after error-free commissioning

Information on troubleshooting in the event of incorrect behaviour:è Instruction manual for automation system CPX-APè 10 Diagnostics and Fault Clearance

9 ParameterisationVarious parameters are available for reading out information about the modules in an automation sys-tem CPX-AP and adapting the modules to the application situation.Every configured or connected module also provides some of its parameters as network parameters.These are then displayed in the objects 0x2000 … 0x2FFF.

ID Parameter Instance-s

Datatype

Access1) Arraysize

246 Fieldbus serial number 1 UINT32 ro –

791 Product key 1 CHAR ro 12

960 Firmware version 1 CHAR ro 40

20000 Module code 1 UINT32 ro –

Parameterisation



ID Parameter Instance-s

Datatype

Access1) Arraysize

20022 Configuration of voltage monitoring loadsupply PL– 0: load voltage monitoring inactive– 1: load voltage monitoring active, with

suppression of diagnostics at switch-off (factory setting)

– 2: load voltage monitoring active

1 UINT8 rw –

20059 AP Sync operating mode 1 ENUM_ID ro –

20085 Measured value temperature AP-ASIC [°C] 1 INT16 ro –

20087 Current measured value of logic supply PS[mV]

1 UINT16 ro –

20088 Current measured value of load supply PL[mV]

1 UINT16 ro –

20092 Operating time [s] 1 UINT32 ro –

20093 Hardware version 1 UINT8 ro –

20196 Diagnostic status– Index 0: diagnostic status of the entire

automation system CPX-AP– Index 1: diagnostic status of module 1

(address 1)– Index 2: diagnostic status of module 2

(address 2)– ...Each entry is of the data type UINT8 withthe following meaning:– Bit 0: degree of severity information (1)– Bit 1: degree of severity maintenance

(1)– Bit 2: degree of severity warning (1)– Bit 3: degree of severity error (1)– Bit 4, 5: reserved– Bit 6: module present (1), module lost

(0)– Bit 7: reservedBit 6 is not valid for index 0.

1 UINT8 ro Numberof mod-ules + 1

1130125 Bootloader version 1 CHAR ro 40

1) ro = read only; rw = read write

Tab. 12 Parameter

Parameterisation

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9.1 Object directory

9.1.1 EtherCAT General Objects

Index Sub-index

Description Data type Access1) Value

0x1000 0 Device type U32 ro Bit 0 …15: device profile usedBit 16 …31: further information on thedevice profile used

0x1001 0 Error register U32 ro Bit 0: generic errorBit 1: current errorBit 2: voltage errorBit 3: temperature errorBit 4: communication errorBit 5: device-profile-specific errorBit 6: reservedBit 7: manufacturer-specific error

0x1008 0 Device name VISIBLE_STRING

ro CPX-AP-I-EC-M12

0x1009 0 Hardware version VISIBLE_STRING

ro

0x100A 0 Software version VISIBLE_STRING

ro

Identity object 0x1018

0 Number of entries U8 ro 4

1 Vendor ID U32 ro 0x0000001D

2 Product code U32 ro 0x007B6451

3 Revision number U32 ro

0x1018

4 Serial number U32 ro

Error settings object 0x10F1

0 Number of entries U8 ro 2

1 Local error reaction U32 rw 0 = PDO status1 = deactivate SyncManager2 = device-specific status

0x10F1

2 Sync error counterlimit

U16 rw

Diagnosis history object 0x10F3

0x10F3 0 Number of entries U8 ro 5 … 255

Parameterisation


Index Sub-index


1 Maximum mes-sages

U8 rw 250

2 Newest message U8 ro Subindex of latest message (6 …255)Factory setting = 0

3 Newest acknow-ledged message

U8 rw Factory setting = 0

4 New messagesavailable

BOOL ro p Overwrite Mode:0 = latest message read1 = latest message not readAcknowledge Mode:0 = no acknowledgeable messagesavailable1 = acknowledgeable messages avail-able

Bit 0: send from Emergency messages0 = do not send messages as Emer-gency message (factory setting)1 = send messages as Emergency mes-sage

Bit 1: information messages0 = store information messages in dia-gnostic memory (factory setting)1 = do not store information messagesin the diagnostic memory

Bit 2: warning messages0 = store warning messages in diagnost-ic memory (factory setting)1 = do not store warning messages inthe diagnostic memory

Bit 3: error messages0 = store error messages in diagnosticmemory (factory setting)1 = do not store error messages in thediagnostic memory

0x10F3

5 Flags U16 rw

Bit 4: operating mode0 = Overwrite Mode1 = Acknowledge Mode

Parameterisation

14 Festo — CPX-AP-I-EC-M12 — 2019-11

Index Sub-index


Bit 5: Overwrite/Discard InformationOverwrite mode:1 = overwrite unacknowledged mes-sagesAcknowledge Mode:1 = discard new messages if diagnosticmemory full with unacknowledged mes-sages

5 Flags U16 rw

Bit 6 … 15: reserved

0x10F3

6…

255

Diagnosis message OCTET_STRING

ro Diagnostic message 1…

Diagnostic message 250è Tab. 27 Structure of diagnosticmessages

Timestamp object (0x10F8)

0x10F8 0 Timestamp object U64 ro p Specified in [ns]

Receive PDO Mapping (0x1600 ... 0x17FF)

0 Number of objectsin this PDO

U8 rw 0 … 254

1 First output objectto be mapped

U32 rw

… … … …

0x1600…

0x17FF

n Last output objectto be mapped

U32 rw

Bit 0 … 7: length of the objectBit 8 … 15: subindex of the objectBit 16 … 31: index of the object

Transmit PDO Mapping (0x1A00 ... 0x1BFF)

0 Number of objectsin this PDO

U8 rw 0 … 254

1 First input object tobe mapped

U32 rw

… … … …

0x1A00…

0x1BFF

n Last input object tobe mapped

U32 rw

Bit 0 … 7: length of the objectBit 8 … 15: subindex of the objectBit 16 … 31: index of the object

Sync Manager Communication Type (0x1C00)

0x1C00 0 Number of usedSync Managerchannels

U8 ro 4

Parameterisation


Index Sub-index


1 CommunicationtypeSync Manager 0

U8 ro


U8 ro


U8 ro

0x1C00


U8 ro

0 = not used1 = receive mailbox2 = send mailbox3 = process data output4 = process data input

Sync Manager PDO Assignment (0x1C12 ... 0x1C13)

0 Number ofassigned[RT] x PDOs

U8 rw 0 … 2540x1C12…

0x1C13

1 … n PDO mappingobject index ofassigned PDO

U16 rw 0x1600: RxPDO 10x1601: RxPDO 2…

0x17FF: RxPDO 512or:0x1A00: TxPDO 10x1A01: TxPDO 2…

0x1BFF: TxPDO 512

Sync Manager Synchronization (0x1C32 ... 0x1C33)

0x1C32…

0x1C33

0 Number of syn-chronization para-meters

U8 ro 0 … 3

0x1C32…

0x1C33

1 Synchronizationtype

U16 rw 0: not synchronised1: synchronised2: DC Sync03: DC Sync132: SyncSm033: SyncSm1…

Parameterisation

16 Festo — CPX-AP-I-EC-M12 — 2019-11

Index Sub-index


63: SyncSm31

2 Cycle time U32 rw Specified in [ns]

0x1C32…

0x1C333 Shift time U32 rw Specified in [ns]

1) ro = read only; rw = read write; ro p = read only (PDO mappable)

Tab. 13 EtherCAT General Objects

9.1.2 EtherCAT Modular Device Profile

Index Description Value

0x2000…

0x2FFF

Manufacturer specific area Network parameters of the respective mod-ules based on the APDD

0x6000…

0x6FFF

Input data object area Input objects (TxPDOs)

0x7000…

0x7FFF

Output data object area Output objects (RxPDOs)

0x9000…

0x9FFF

Information data object area Module informationè Tab. 15 Information data object area

0xF000 Modular device profile object è Tab. 16 Modular device profile object

0xF030…

0xF03F

Configured module ident list è Tab. 17 Configured module ident list

0xF050…

0xF05F

Detected module ident list è Tab. 18 Detected module ident list

Tab. 14 EtherCAT Modular Device Profile

Information data object area (0x9000 … 0x9FFF)

Index Sub-index


1 Address of themodule

U16 ro Module address0x9000…

0x9FFF2 Type string VISIBLE_

STRINGro Module description

Parameterisation


Index Sub-index


3 Name string VISIBLE_STRING

ro Module name

4 Device type U32 ro Type of equipment

5 Vendor ID U32 ro Manufacturer ID

6 Product code U32 ro Product code

7 Revision number U32 ro Revision number

8 Serial number U32 ro Serial number

9 Module PDO group U16 ro

10 Module ident U32 ro Module ID

11 Slot U16 ro Slot number

12 Slot group U16 ro Slot group

13…

29

reserved

30 Network segmentaddress

OCTET_STRING[6]

ro Network address

31 Network port U32 ro Network connection

32 Festo product key STRING(12)

ro Festo Product Key

33 Festo part number U32 ro Festo part number

34 Firmware version STRING(34)

ro Firmware version

0x9000…

0x9FFF

35…

255

Vendor/profilespecific

ro Manufacturer/profile-specific informa-tion


Tab. 15 Information data object area

Parameterisation

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Modular device profile object (0xF000)

Index Sub-index


0 Number of entries U8 ro

1 Index distance U16 ro Factory setting: 0x10

2 Maximum numberof modules

U16 ro Maximum number of modules

3 General configura-tion

U32 ro Factory setting: 0

0xF000

4 General informa-tion

U32 ro General information


Tab. 16 Modular device profile object

Configured module ident list (0xF030 … 0xF03F)

Index Sub-index


1 Module ident ofthe module con-figured at position1

U32 ro Module ID of the module configured atposition 1



… … … … …

0xF030…

0xF03F




Tab. 17 Configured module ident list

Parameterisation


Detected module ident list (0xF050 … 0xF05F)

Index Sub-index


1 Module ident ofthe module detec-ted on position 1

U32 ro Module ID of the module detected atposition 1



… … … … …

0xF050…

0xF05F




Tab. 18 Detected module ident list

10 Diagnostics and Fault Clearance

10.1 Diagnostics optionsDiagnostics via LED displaysThe system and network status and errors are displayed directly on the module via LED indicatorsè 10.3 LED displays.

Diagnostics via EtherCATDiagnostics as part of EtherCAT functions via control software over the networkè 10.4 Diagnostics via EtherCAT.

10.2 Diagnostic Messages

Only the diagnostic messages of the interface are listed in the following table.Module-specific diagnostic messages è Instructions for the respective module

ID hex (dec) Message Description

Overvoltage of the logic supply PS 24 V DC was detected.

Remedy – Check logic supply PS.

02 | 01 | 0017(33619991)

Overvoltage in logicsupply PS 24 V DC

Diagnost-ic status

Error

Diagnostics and Fault Clearance

20 Festo — CPX-AP-I-EC-M12 — 2019-11


Undervoltage in the load supply PL 24 V DC was detected.

Remedy – Check load supply PL.

02 | 01 | 0105(33620229)

Undervoltage in loadsupply PL 24 V DC

Diagnost-ic status

Error

A switch-off of the load supply PL was detected. The causecan be a deliberate shutdown by the emergency stop.

Remedy – Check if the emergency stop was activ-ated.

– Check load supply PL.

02 | 01 | 0106(33620230)

Switch-off load supplyPL 24 V DC

Diagnost-ic status

Information

Overvoltage load supply PL 24 V DC

Remedy – Check load supply PL.

02 | 01 | 013F(33620287)

Overvoltage load sup-ply PL 24 V DC

Diagnost-ic status

Error

The startup parameter specified in the AP device descrip-tion does not exist in the device or deviates from the spe-cification.

Remedy – Check firmware version.

06 | 00 | 0109(100663561)

Startup parameterrejected by device

Diagnost-ic status

Error

The length of the start-up parameter in the device differsfrom the specified length in the AP device description.

Remedy – Check firmware version.

06 | 00 | 010A(100663562)

Start-up parameterdeviation in length

Diagnost-ic status

Error

No check of the target slot configuration for the actual slotconfiguration.

Remedy – Download slot configuration.

06 | 00 | 0188(100663688)

Module identificationcheck skipped

Diagnost-ic status

Warning

Module identification failed for Slot %u (Detected %u -Configured %u).

06 | 00 | 0189(100663689)

Module identificationcheck failed

Remedy – Download current slot configuration.




06 | 00 | 0189(100663689)

Module identificationcheck failed

Diagnost-ic status

Error

Transferred device address is invalid.

Remedy – Check address configuration. Is the con-figuration set via software or hardware(DIL switch)?

– Check the assigned address for thedevice.

– Check multiple address assignment.– Check the DIL-switch setting.

08 | 00 | 012E(134218030)

Device addressinvalid

Diagnost-ic status

Warning

Calculate bus cycle time failed (local timer too slow).

Remedy – Increase cycle time.

08 | 00 | 0192(134218130)

Invalid cycle time

Diagnost-ic status

Error

The communication to the AP Master is aborted.

Remedy – Restart AP Master.– Check communication cable (AP).

08 | 01 | 0124(134283556)

AP Master lost

Diagnost-ic status

Error

The AP system communication to a module is aborted.

Remedy – Restart AP system.– Check the cable.

08 | 01 | 0127(134283559)

Communication to APmodule interrupted

Diagnost-ic status

Error

Output process data Watchdog of the AP module expired.

Remedy – Match cycle time and watchdog paramet-ers.

– Restart AP system.– Check the cable.

08 | 01 | 0130(134283568)

Output process dataWatchdog of the APmodule expired

Diagnost-ic status

Error


22 Festo — CPX-AP-I-EC-M12 — 2019-11


Input process data Watchdog of the AP module expired.



08 | 01 | 0131(134283569)

Input process dataWatchdog of the APmodule expired

Diagnost-ic status

Error

The process data watchdog for the output data in theinterface has expired.



08 | 01 | 0132(134283570)

Output process dataWatchdog of the inter-face expired

Diagnost-ic status

Error

The process data watchdog for the input data in the inter-face has expired.



08 | 01 | 0133(134283571)

Input process dataWatchdog of the inter-face expired

Diagnost-ic status

Error

A module has not mirrored the toggle bit in the processdata.

Remedy – Match cycle time and toggle timeout para-meters.


08 | 01 | 0134(134283572)

AP Master Toggle biterror

Diagnost-ic status

Error

Status change request from: %d to: %d.

Remedy –

08 | 04 | 0191(134480273)

Status changerequest

Diagnost-ic status

Error




Sync Manager %d invalid address (%d).

Remedy – Set correct Sync Manager address.

08 | 04 | 0193(134480275)

Sync Manager invalidaddress

Diagnost-ic status

Error

Sync Manager %d invalid I/O size (%d).

Remedy – Correct I/O size.

08 | 04 | 0194(134480276)

Sync Manager invalidI/O size

Diagnost-ic status

Error

Sync Manager %d invalid configuration (%d).

Remedy – Check and correct configuration.

08 | 04 | 0195(134480277)

Sync Manager invalidconfiguration

Diagnost-ic status

Error

DC activation register invalid

Remedy – Correct DC activation register.

08 | 04 | 0196(134480278)

DC activation registerinvalid

Diagnost-ic status

Error

The configured SyncType (0x1C32.1 or 0x1C33.1) is notsupported.

Remedy – Check DC registers and supported synctypes (0x1C32.4 and 0x1C33.4).

08 | 04 | 0197(134480279)

Sync Type not suppor-ted

Diagnost-ic status

Error

The system starts.

Remedy –

0B | 00 | 0140(184549696)

System start

Diagnost-ic status

Information

Firmware invalid

Remedy – Repeat transmission of firmware package.

0B | 04 | 00B7(184811703)

Firmware invalid

Diagnost-ic status

Error

The version of the Diagnostic Full Image is not supported.0B | 08 | 018F(185074063)

Unsupported Full Dia-gnostic Image version Remedy – Check and adjust firmware versions of

master and devices.


24 Festo — CPX-AP-I-EC-M12 — 2019-11


0B | 08 | 018F(185074063)

Unsupported Full Dia-gnostic Image version

Diagnost-ic status

Error

The diagnostic version is not supported.

Remedy – Check and adjust firmware versions ofmaster and devices.

0B | 08 | 0190(185074064)

Unsupported dia-gnostic version

Diagnost-ic status

Error

The device description file stored in the device at the fact-ory is invalid or missing.

Remedy – Restart device.– Check AP system communication.– Check firmware version.– In the event of repeated errors, contact

Festo Service.

0B | 09 | 0128(185139496)

APDD invalid

Diagnost-ic status

Error

The start-up device description file stored in the device atthe factory is invalid or missing.

Remedy – Restart device.– Check AP system communication.– Check firmware version.– In the event of repeated errors, contact

Festo Service.

0B | 09 | 0129(185139497)

Start-up APDD invalid

Diagnost-ic status

Error

Tab. 19 Diagnostic Messages



10.3 LED displays

Module diagnostics [MD]

LED (red,green)

Meaning Remedy

Off

Logic supply PS not available. Check connection of logic supply PS.

Illuminatedgreen

No module diagnostics active –

Flashes green

Module diagnostics activeDegree of severity "Information"e. g. switching off load supply PL

–

Flashes red

Module diagnostics activeDegree of severity "Warning"e. g. parameterisation error

Take appropriate remedial action, e. g. check parameterisation.

Illuminated red

Module diagnostics activeDegree of severity "Error"e. g. undervoltage in load supply PL

Take appropriate remedial action, e. g. check load supply PL.

LED flashesred quickly

Module ramp-up not yet completed.System communication not yet initial-ised.

–

Flashes quicklygreen

Module identification (service function) –

Tab. 20 LED module diagnostics [MD]


26 Festo — CPX-AP-I-EC-M12 — 2019-11

System diagnostics [SD]

LED (red,green)

Meaning Remedy

Off

Logic supply PS not available. Check connection of logic supply PS.

Illuminatedgreen

No system diagnostics active –

Flashes green

System diagnostics activeDegree of severity "Information"e. g. load supply PL to a module notavailable or firmware update in a moduleactive.

–

Flashes red

System diagnostics activeDegree of severity "Warning"e. g. e.g. parameterisation error in amodule.

Illuminated red

System diagnostics activeDegree of severity "Error"e. g. sensor supply short circuit in amodule.

Flashes quicklygreen

Module identification (service function) –

Tab. 21 LED system diagnostics [SD]



Load supply [PL]

LED (red,green)

Meaning Remedy

Illuminatedgreen

Load supply PL available. –

Flashes green

Load supply PL not available. Check load supply PL.

Flashes red

Load supply PL outside the tolerancerange.

Check load supply PL.

Tab. 22 LED load supply [PL]

Maintenance [MT]

LED (yellow) Meaning Remedy

Off

No maintenance needed. –

Illuminated

Maintenance required in at least onemodule in the automation systemCPX-AP.

Carry out the necessary remedial meas-ures è Instructions on the respectivemodule.

Tab. 23 LED maintenance [MT]


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EtherCAT operating status [RUN]

LED (green) Meaning Remedy

Illuminated

OperationalNormal operating status

–

Flashing

Pre-operationalConfiguration of EtherCAT network

–

flashes 1xbriefly

Safe operationalOnly the input signals are updated. Theoutputs retain their current status.

–

flickers

BootstrapThe interface is receiving a firmwareupdate.

–

Off

InitialisationNormal status after switching on or aftera restart

–

Tab. 24 LED EtherCAT operating status [RUN]



EtherCAT error [ERR]

LED (red) Meaning Remedy

Illuminated

serious communication errorPossible causes:– Application controller not respond-

ing– Watchdog timeout due to ESC

Contact Festo Service è www.festo.com.

Flashing

Configuration error, no network connec-tionPossible causes:– Line interrupted– No connection to master– Master is not active

Check network connections.Check the configuration and addressingof the interface.

flashes 1xbriefly

EtherCAT state change from Operationalto Safe-Operational due to synchronisa-tion error

–

flashes 2xbriefly

Application watchdog timeoutWatchdog timeout due to sync manager

–

flickers

Booting errorError (checksum) in application control-ler flash memory

–

Off

No error –

Tab. 25 EtherCAT error [ERR] LED


30 Festo — CPX-AP-I-EC-M12 — 2019-11


Connection status [LA X1], [LA X2]

LED (green) Meaning Remedy

Off

No network connection. Check network connection.

flickers

Network connection OK.Data traffic activity.

–

Illuminated

Network connection OK.No data traffic.

–

Tab. 26 LED connection status [LA X1], [LA X2]

10.4 Diagnostics via EtherCAT

The availability of diagnostic information via the EtherCAT network depends on the parameterisation.

10.4.1 Diagnostics via SDO accessDiagnostic information can be requested from the higher-order controller through SDO accessè 9.1 Object directory.

10.4.2 Diagnostics via diagnostics historyThe diagnostic messages of the EtherCAT Interface are stored in the diagnostic history. Via the dia-gnostic object 0x10F3 (from subindex 6) the last 250 diagnostic messages of the EtherCAT interfacecan be displayed è 9.1 Object directory.An error message referenced with a code is displayed for every event (warning, error, information).The diagnostic messages are translated using the device description file (ESI file) and can be readfrom the controller software in this way.

Operating modes of diagnostic messagesThere are two operating modes for handling diagnostic messages. The operating mode can be definedvia object 0x10F3 (subindex 5, bit 4):– Overwrite Mode:

When the number of diagnostic messages reaches 250, old diagnostic messages are overwritten.– Acknowledge Mode:

A diagnostic message must first be acknowledged before it can be overwritten with a new dia-gnostic message. When the number of unacknowledged diagnostic messages reaches 250, newdiagnostic messages will not be saved and will be lost.



Map "New message available" messageFor simplification of the diagnostic evaluation, the module offers the option of signalling the existenceof a new diagnostic message through the process data. To do this, the "New message available"object can optionally be mapped to the process data.

Deactivate/activate Emergency messageThe sending of one Emergency message can be deactivated and activated via object 0x10F3 (subindex5, bit 0).

Structure of diagnostic messages

Parameter Data type Description

Bit 0 … 15 Bit 16 … 31

0x0000 …0xDFFF Not used

0xE000 Error number of the diagnosticsIDè Tab. 19 Diagnostic Messagese.g.: 0x | 02 |01 |0017 (33619991)– 02 = main group– 01 = sub-group– 0017 = error number

0xE001 … 0xE7FF Not used

0xE800 Emergency Error Code as definedin DS301 or DS4xxx

0xE801 … 0xEDFF reserved

0xEE00 … 0xEFFF profile-specific

Diagnostic code U32

0xF000 … 0xFFFF Not used

Bit 0 … 3 Diagnostic status0 = Information message1 = warning message2 = error message

Bit 4 Local timestamp

Bit 5 … 7 reserved

Flags U16

Bit 8 … 15 Number of parameters in this dia-gnostic message

Text ID U16 0 = no text ID1 … 65535 = text ID

Time stamp U64 0 = no time stamp


32 Festo — CPX-AP-I-EC-M12 — 2019-11

Parameter Data type Description

Bit 12 … 15 Bit 0 … 11

0 Data type Parameter 10x0001 = BOOL0x0002 = INT80x0003 = INT160x0004 = INT320x0005 = U80x0006 = U160x0007 = U32

1 BYTE ARRAY size [Byte]

2 ASCII string size [byte]

3 UNICODE-STRING Size [Byte]

4 Size Parameter 1 [Byte]

FlagsParameter 1

U16

5 … 15 reserved

Parameter 11)

Value of parameter 1

FlagsParameter 2

U16 è flags parameter 1

Parameter 22)

Value of parameter 2… … …

1) depending on flags parameter 12) depending on flags parameter 2

Tab. 27 Structure of diagnostic messages



10.4.3 Emergency messageThe automation system CPX-AP sends a Emergency message. For this the sending of the data Emer-gency message via object 0x10F3 (subindex 5, bit 0) must be activated.The Emergency message is structured as follows:

Byte

0 1 2 3 4 5 6 7

Emergency error codeè Tab. 29 Emergencyerror code

Errorregisterè 0x1001

Error number of thediagnostics IDè Tab. 19 DiagnosticMessages

Module number Channelnumber

Tab. 28 Structure of the Emergency message

Emergencyerror code

Category

0x2081 1 Current

0x3082 2 Voltage

0x4083 3 Temperature

0xF084 4 Pressure

0xF085 5 Motion

0x6386 6 Configuration/parameterisation

0x8087 7 Monitoring

0x8188 8 Communication

0xF089 9 Safety engineering

0x508A 10 Internal hardware

0x608B 11 Software

0xF08C 12 Maintenance

0xFF8D 13 Various

0xFF8E 14 Device-specific

0xFF8F 15 Customer-specific

0x9090 16 External device

0xF091 17 Security (data)

0x7092 18 Encoder

Tab. 29 Emergency error code


34 Festo — CPX-AP-I-EC-M12 — 2019-11

11 DisposalENVIRONMENT!

Send the packaging and product for environmentally sound recycling in accordance with the currentregulations è www.festo.com/sp.

12 Technical Data

General technical data

General technical datafor automation systemCPX-AP

Instruction manual for automation system CPX-APè 1.1 Applicable documents

Dimensions(length × width ×height)

[mm] 170 × 45 × 35

Product weight [g] 190

Ambient temperature [°C] –20 … +50

Storage temperature [°C] –40 … +70

Storage time [years] 2 (max.)

Humidity(non-condensing)

[%] 5 … 95

Assigned addressspace (inputs/outputs)

[Bytes] 2048/2048 (max.)

Module code (hex/dec) 0x2084/8324d

Module identification CPX-AP-I-EC-M12

Degree of protection inaccordance withEN 60529

IP65/IP67(if lines are connected and connections that are not required areclosed with a cover cap)

Protection against elec-tric shock (protectionagainst direct andindirect contact inaccordance withIEC 60204-1)

through the use of SELV/PELV circuits(safe extra-low voltage/protected extra-low voltage)

Electromagnetic com-patibility

See declaration of conformity è www.festo.com

Mounting position Any

Tab. 30 General technical data

Disposal




Power supply

Logic supply PS [V DC] 24 _ 25 %

Intrinsic current con-sumption at nominaloperating voltage 24 Vfrom PS

[mA] 84

Reverse polarity pro-tection 24 V PS against0 V PS

Yes

Diagnostic message,overvoltage in logicsupply PS

[V DC] ³ 31

Mains buffering time,logic supply PS

[ms] 10

Load supply PL [V DC] 24 ± 25 %

Intrinsic current con-sumption at 24V atnominal voltage 24 Vfrom PL

[mA] Typ. 5

Reverse polarity pro-tection 24 V PL against0 V PL

Yes

Diagnostic message,undervoltage in loadsupply PL

[V DC] £ 17

Diagnostic message,overvoltage in loadsupply PL

[V DC] ³ 31

Capacitive load at load supply PL

24 V PL to 0 V PL [nF] Typ. 35

24 V PL to FE [nF] Typ. 35

0 V PL to FE [nF] Typ. 20

Tab. 31 Power supply

Technical Data

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Network-specific data

Protocol EtherCAT(based on the Ethernet protocol IEEE 802.3)

Specification Standards and norms with reference to EtherCAT:IEC 61158IEC 61784IEC 61918ISO/IEC 8802-3

Transmission rate [Mbps] 100

Crossover Detection Auto-MDI/MDI-X

Cable length persegment

[m] 100 (max.)

Cable specification

Cable type Ethernet twisted pair cable, shielded

Transmission class Category Cat 5 or higher

Cable diameter [mm] 6 … 8

Wire cross section [mm2] 0.14 … 0.75AWG 22 (required for maximum connection length between net-work participants)

Tab. 32 Network-specific data

Technical Data


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