Impact of 14/28nm FDSOI high-k metal gate stack processes ...
FDSOI TECHNOLOGY: GENERAL OVERVIEW & LOW-POWER · PDF fileSITRI FDSOI workshop l 08/09/2016 |...
Transcript of FDSOI TECHNOLOGY: GENERAL OVERVIEW & LOW-POWER · PDF fileSITRI FDSOI workshop l 08/09/2016 |...
SITRI FDSOI workshop l 08/09/2016
FDSOI TECHNOLOGY: GENERAL OVERVIEW & LOW-POWER DESIGN
| 2SITRI FDSOI workshop l 08/09/2016
• FDSOI technology overview• From bulk to UTBB-FDSOI• FDSOI technology flavors• Comparison between the different options
• UWVR & ULV applications• FRISBEE UWVR test chip & design techniques• UWVR memory• ULV memory• ULV design gain
OUTLINE
| 3SITRI FDSOI workshop l 08/09/2016
• FDSOI technology overview• From bulk to UTBB-FDSOI• FDSOI technology flavors• Comparison between the different options
• UWVR & ULV applications• FRISBEE UWVR test chip & design techniques• UWVR memory• ULV memory• ULV design gain
OUTLINE
| 4
GND
Gate
VDD
Gate
DrainSource
Substrate
Thick Buried oxide (Box)
PDSOI
Partially Depleted SOI
GND
Gate
VDD
Gate
DrainSource
Substrate
Punch
Through !
GND
Gate
VDD
Gate
DrainSource
Substrate
Thick Box
GND
Front Gate
VDD
Gate
DrainSource
Substrate
Thin Box
Back Gate
Bulk Planar ETSOI UTBB
Extremely Thin SOI Ulta thin Body & Box
Low Electrostatic
performance
Low VT modulation
capability
Low Electrostatic
performance
Low VT modulation
capability
Good Electrostatic
performance
Low VT modulation
capability
Good Electrostatic
performance
Efficient VT
modulation capability
Fully Depleted SOI
SOI ARCHITECTURES LANDSCAPE
SITRI FDSOI workshop l 08/09/2016
| 5
CMOS UTBB-FDSOI DEVICES
1- Gate stackHigh k (COX↗)Metal-Gate(VT)
2- Raised SD (RSD ↘)
3- Si-film (≈LG/3)No channel dopingNo pocket implant
4- BOX (25 nm)
5- Back plane or WELL (VT)
6 – Back Biasing
7- Isolation (STI)
Bulk NMOS Device
SITRI FDSOI workshop l 08/09/2016
| 6SITRI FDSOI workshop l 08/09/2016
28FDSOI & BODY BIAS (BB) FLAVORS
Regular Well (RW) – Reverse BB
Flip Well (FW) – Forward BB
p-Well n-Well
NMOS PMOSGndsn Vddsp
n-Well p-Well
NMOS PMOSGndsn Gndsp
noBB
FBBRBB
-3V (-1.8V)
Vdd/2+ 300mV
noBB
FBBRBB
+3V (+1.8V)
-300mV
| 7
SINGLE-WELL OPTION
NMOSnetwork
PMOSnetwork
VDD
FB
B
LVT
RVT
VDD
GND
p-WELL
SPW
NMOSnetwork
PMOSnetwork
VDD
GND
RVT
LVT
FB
B
GND
n-WELL
SNW
NMOSnetwork
VDD
PMOSnetwork
VDD
n-WELLp-WELL
GND
RBB
GND
NMOSnetwork
PMOSnetwork
VDD
GND
n-WELLp-WELL
FBB
Lmin+ 6nm
FBB & SNW co-integration RBB & SPW co-integration
A. Valentian et al., S3S 2015
SITRI FDSOI workshop l 08/09/2016
| 8
0,01
0,1
1
10
100
0 100 200 300 400 500 600
Sta
tic c
urre
nt (
nA)
Frequency (MHz)
LVT
SNW
RVTlike
RVT
0.5V
1V
1.3V
[A. Valentian et al., S3S 2015]
FBB/RBB/SN(P)W RELATIVE PERFORMANCES
RBB
RBB like
FBB
SITRI FDSOI workshop l 08/09/2016
| 9
UTBB FDSOI AND ENERGY EFFICIENCY
SITRI FDSOI workshop l 08/09/2016
| 10
FBBFDSOI28
RBBFDSOI28
LVTBULK28
RBBFDSOI28 LVT
BULK28
FBBFDSOI28
RVT FDSOI-based Full Adders present less energy consumption, although the slowest behavior.Bulk ones show the worst overall performance.VBB knob allows FDSOI performance adaptationBetter variability allows a lower Vdd operation
FBB/RBB/BULK TECHNOLOGY COMPARISON
SITRI FDSOI workshop l 08/09/2016
| 11
• FDSOI is a new landscape for designers, opening dif ferent optimization choices:• RBB / FBB islands choices• Poly-biasing / single well options• Dynamic control of FBB/RBB
• But also:• New IP designs• Better process variability control• RF/analogue with best-in-class characteristics
CONCLUSION: A NEW LANDSCAPE FOR DESIGNERS
SITRI FDSOI workshop l 08/09/2016
| 12SITRI FDSOI workshop l 08/09/2016
28FDSOI & APPLICATIONS
Regular Well (RW) – Reverse BB
Flip Well (FW) – Forward BB
p-Well n-Well
NMOS PMOSGndsn Vddsp
n-Well p-Well
NMOS PMOSGndsn Gndsp
Ultra-Low leakage=> always-on, low
performance
Energy efficiency=> Continuum of
performance (UWVR)=> performance @
Low voltage
| 13SITRI FDSOI workshop l 08/09/2016
• FDSOI technology overview• From bulk to UTBB-FDSOI• FDSOI technology flavors• Comparison between the different options
• UWVR & ULV applications• FRISBEE UWVR test chip & design techniques• UWVR memory• ULV memory• ULV design gain
OUTLINE
| 14
FRISBEE SRAM Defect
VIDOCQ DIPMEM SHARP RUSH (LIOT)
Technology FDSOI 28nm FDSOI 28nm FDSOI 28nm FDSOI 28nm + RRAM
FDSOI 28nm FDSOI 28nm
Main features
Ultra WideVoltage RangeDSP
Characterizationof FDSOIMemory
Ultra Wide Voltage Range Memory
Mixing SRAMand NVM for fast switch-on/off.
Low-power multi-core
ULV design for always-on devices
Architec-ture
32-bit VLIWSerial interfaceWide range FBB
1K x 32bits memory with embedded BIST
1K x 32 bits memory
Multi-banksarchitecture
MIPS based multi-core with L1, L2, L3 mem.
ARM M0+ core + peripherals
Design UWVR SRAM andlibrariesTimingmonitoringPulsed latch FF
Embedded fullcharacterization scheme. 6T SRAM cell, high density
8T SRAM cells. Write-assist scheme. Mixed-well logic design.
Mixed SRAM/NVMwith common periphery. Context saving
3D Chiplet using 3D plugs Network-on-ChipCache-coherency
0,5V designULV memory
Main Results
[email protected]@397mV370mW@1V62pJ/[email protected]
Full charac. of RA, WA, WS with pulse width between 350ps and 30ns
400 mV min. Voltage1,5Ghz @ 1 V
On/off in less than 1 µs. Zero leakage architecture when off.
800 Mhz MIPSScalabilitydemonstrated with 96 cores integration.
50 MHz @ 0,5V
AN OVERVIEW OF FDSOI DIGITAL CIRCUITS @ LETI
SITRI FDSOI workshop l 08/09/2016
| 15
• Objectives:• Ultra-Wide Voltage Range (UWVR) operation:
Vdd=[0,3V-1,3V]• High performance
• Fclk>2,7GHz @1,3V - Fclk>200MHz @ 0,35V• Power-efficiency
• Frisbee Characteristics:• 32-bit data-path VLIW DSP (FFT 1024)• UWVR 8T SRAM cuts (1Kx32) with read/write
assist• FBB/RBB IOs delivering from -2V to 2V• UWVR standard cells (with 2 different poly-bias)• Pulsed latches for high performance FF• Timing margin reduction mechanism implemented
(fault detectors, replica paths, fine-grain clock generator)
FRISBEE: A PROTOTYPE FOR DEMONSTRATING FDSOI
FRISBEE layout
• FDSOI 28nm FlipWell• Area = 1 mm² • Gate nb = 2 Millions
SITRI FDSOI workshop l 08/09/2016
| 16
FDSOI APPLIED TO AN UWVR DSP
[Beigne et al. JSSC 2015]
SITRI FDSOI workshop l 08/09/2016
| 17
• Asymmetric PB in librarycells allows UWVR optimization
• New FF designs regaininterest: Pulsed-latch
FDSOI BENEFICE FOR ASYMMETRIC GATES
FrequencyEnergy
TGPLmuxScan
SITRI FDSOI workshop l 08/09/2016
| 18
• FDSOI allows running @ large voltage range • FDSOI has reduced variability compared to bulk
• Larger energy or performance gains promises• LETI has developed a full methodology for getting b enefits or this
advantage with dedicated IPs
VARIABILITY / POWER CONTROL IN FDSOI : ADVANTAGES
SITRI FDSOI workshop l 08/09/2016
| 19
• Estimate and track the Fmax on Wide Voltage Range• Generate statistics in order to minimize the detect ion margin• Avoid pushing the IP to timing failure
• Avoid recover-after-error mechanism (Razor)• Reduced number of sensors (low area overhead)• Without test-time overhead• The characterization done in-situ (final product)• Re-characterize periodically the circuit to compens ate the ageing
TIMING-FAULT SENSING METHODOLOGY OVERVIEW
SITRI FDSOI workshop l 08/09/2016
| 20
TMFLT-Sensors
Functional test
Frequency
Voltage
TMFLT-Ring
Margin
reduction Calibration
Fmax estimation
Cal
ibra
tion
TMFLT-RingR
un-t
ime IR
drops
Frequenc
instability
Frequency
instability
Warning
CEA patent
Periodic recharacterizationfor ageing
TMFLT METHODOLOGY
SITRI FDSOI workshop l 08/09/2016
| 21
• Similar approach to Canary Flip-Flop• It uses a large detection window
• Anticipate the error detection instead of just detect the error• Therefore, a non-critical path can be used to anticipate the errors
• No need to instrument the most critical paths of th e circuit• Reduced number of sensors• Low area footprint = equivalent to 2 FF, integrated as standard cells• Negligible performance impact
TIMING FAULT SENSOR
T
slack time
path_0
path_1
path_2
path_3
WarningWarningError
FF
FF
RAM
FF
TMFLTSensor
CP
QA
D
CP
RN
Clock tree
Warning
Sensor reset_n
Critical path
SITRI FDSOI workshop l 08/09/2016
| 22
• Based on a time-to-digital converter, it measures t he propagation time trough a programmable delay element and compar es it with the clock period
• One measure every two clock cycles• 300 µm2 in FDSOI 28nm
TMFLT RING
CG
31
SEL
EN
CLK
SIG
reg1
reg2
E
Coarsedelay
0 0 0 1 1 1
Prog. delay SIG
CLK
SITRI FDSOI workshop l 08/09/2016
| 23
• Measures on a 28nm FDSOI circuit (Frisbee)• Nominal clock frequency 1.6GHz at 1V• Using 21 dies on 3 wafers• Only 10 TMFLT sensors were used• Estimation error between the real and the estimated Fmax of the
circuit:
TMFLT MEASURES
-6
-4
-2
0
2
4
6
8
600 700 800 900 1000 1100 1200 1300
Clo
ck fr
eque
ncy
erro
r (%
)
Power supply (mV) (measures)
Error of ±4% at 1V
⇒ ±24ps of clock period
Beigne, E. et al., "A 460 MHz at 397 mV, 2.6 GHz at 1.3 V, 32 bits VLIW DSP Embedding F MAX Tracking," Solid-State Circuits, IEEE Journal of , vol.50, no.1, pp.125,136, Jan. 2015
SITRI FDSOI workshop l 08/09/2016
| 24
VARIABILITY / POWER CONTROL IN FDSOI : RESULTS
SITRI FDSOI workshop l 08/09/2016
| 25
[Beigne et al. JSSC 2015]
460MHz@397mV
0
500
1000
1500
2000
2500
3000
300 400 500 600 700 800 900 1000 1100 1200 1300
Fre
quen
cy(M
Hz)
VDD voltage (mV)
Boost 0mV
Boost 500mV
Boost 1000mV
Boost 1500mV
Boost 2000mV
FBB 0VFBB 0.5VFBB 1.0VFBB 1.5VFBB 2.0V
1GHz@570mV
FDSOI DESIGN: F/VDD/VBB CHOICES
SITRI FDSOI workshop l 08/09/2016
| 26
[Beigne et al. JSSC 2015]
0
50
100
150
200
250
300
350
400
450
300 500 700 900 1100 1300 1500 1700 1900 2100 2300 2500Ene
rgy/
cycl
e (p
J/cy
cle)
Frequency (MHz)
Boost 0mV
Boost 500mV
Boost 1000mV
Boost 1500mV
Boost 2000mV
+59% frequency
+14% frequency
-20% energy/cycle
FBB 0VFBB 0.5VFBB 1.0VFBB 1.5VFBB 2.0V� High Energy Efficiency can be
obtained @ good performance
FDSOI DESIGN: BEST ENERGY EFFICIENCY POINT
SITRI FDSOI workshop l 08/09/2016
| 27
MIT, TI, 28nm, ISCC 2011
MIT, TI, 28nm, ISSCC 2011
MIT, TI, 28nm, ISSCC 2011
INTEL, 32nm, ISSCC 2012
INTEL, 32nm, ISCC 2012
INTEL, 22nm, ISCC 2012
NXP, IMEC, 32nm, ISSCC
2011
CSEM (100µW/MHz)
TI (200µW/MHz)
TI, CEVA, 40nm TI, 40nm
22nm, INTEL, ISSCC
1
10
100
1000
0 0,2 0,4 0,6 0,8 1 1,2 1,4
30003000
Fre
quen
cy(M
Hz)
FRISBEE
Supply Voltage (V)
[Beigne et al. JSSC 2015]
FDSOI POSITIONING WRT STATE-OF-THE-ART
FDSOIBest-in-class
SITRI FDSOI workshop l 08/09/2016
| 28
• Technological gains (compared to Bulk):• Frequency: +90% @Vdd=1V, +800% @Vdd=0,5V• Energy: -60% @ same frequency
• Circuit techniques gains:• 8T SRAM (@Vdd=0.3V):
• Write margin (µ/σ): 8,75 (instead of 1.1)• SNM (µ/σ): 5 (instead of 1.2)
• Pulsed-Latch:• 3x faster than conventional Master-Slave Flip-Flop
• Methodology gains• Reduction of timing margins:
• Frequency gain up to 25%, energy gain up to 45% (compared to WC design methodology)
FRISBEE: SUMMARY OF GAINS
SITRI FDSOI workshop l 08/09/2016
| 29
Objectives :Characterize SRAM cut perf.Characterize SRAM bit cell perf. Track small defects (RTN, Aging)Extract yield vs. VDD & FREQ
Design:ST 28nm 5U1x 2T8x LB65kb SRAM (x2) + BIST + PG0.120µm² HDLL 6T SRAM cellPulse width: 350ps up to 30ns
➲Static and Dynamic characterization
FDSOI MEMORIES: SRAM DEFECT
SITRI FDSOI workshop l 08/09/2016
| 30
PhotographBER vs V DD SRAM failure map
VMINFailure mechanisms Static consumption
ESSDERC’14, IEDM’14
MEMORY SILICON DIAGNOSIS
SITRI FDSOI workshop l 08/09/2016
| 31
• Typically weak point in power management techniques
⇒Vidocq chip• FDSOI 28nm• Energy per access (32b) ~
2pJ @1V (Etat de l’art: 3pJ)
• Performance >1,5GHz @1V
• Vmin~ 400mV
ULTRA-WIDE-VOLTAGE-RANGE MEMORY
SR
AM
1 32
Kb
BIS
T
DTVSA
SPW-NW 8T cell
Spe
ed g
ain
VDD (V)
Logique mixte SW
SR
AM
0 32
Kb
Test chip
SITRI FDSOI workshop l 08/09/2016
| 32
SPW-NW 8T bit-cell
Mixed-SW Row Decoder
SOI-Conference’13, SOI-Conference’14, DAC’14
UWVR 32KB SRAM CUT
SITRI FDSOI workshop l 08/09/2016
| 33
SOI-Conference’13, SOI-Conference’14, DAC’14
UWVR 32KB SRAM CUT: IMPROVED VARIABILITY
SITRI FDSOI workshop l 08/09/2016
| 34
SOI-Conference’13, SOI-Conference’14, DAC’14
UWVR 32KB SRAM CUT: RESULTS
SITRI FDSOI workshop l 08/09/2016
| 35SITRI FDSOI workshop l 08/09/2016
• FDSOI technology overview• From bulk to UTBB-FDSOI• FDSOI technology flavors• Comparison between the different options
• UWVR & ULV applications• FRISBEE UWVR test chip & design techniques• UWVR memory• ULV memory• ULV design gain
OUTLINE
| 36
• Constraints:• Vdd = 0,5V• Fmax = 32 Mhz
• Optimizations:• Single-Pwell memory matrix• Single-Nwell periphery• Hierarchical power-gating of buffers• Multi Poly-Bias optimization
• Results• Area = 0,02 mm2
• Pleak = 1,97 µW @ ff 55°C• Pdyn = 1,37 µW/MHz @ ff 55°C
ULTRA-LOW -VOLTAGE MEMORY DESIGN
8Kb8Kb
Controller
8Kb8Kb
8Kb8Kb
8Kb8Kb
WL driversWL drivers
WL driversWL drivers
WL driversWL drivers
WL driversWL drivers
Shared I/OsShared I/Os
Shared I/OsShared I/Os
SITRI FDSOI workshop l 08/09/2016
| 37
• DSP + SRAM @ Iso-Performance (32 MHz)
ULV DESIGN: FDSOI BOOST
0
400
800
1200
1600
Bulk 65nm FDSOI @ 0.6V FDSOI LETI @ 0.525V
Pto
t(µ
W)
/8
/1,8
SITRI FDSOI workshop l 08/09/2016
| 38
• FDSOI allows Ultra-Wide-Voltage-Range thanks to dyn amic VT control
• Burst modes COMBINED with high energy efficiency po int is now affordable
• ULV design optimization can provide up to 80% gains wrt bulk
SUMMARY
⇒ LETI added value is to share his knowledge and methodology, to provide the IPs
and the control algorithms for statically and dynamically managing the
performance / energy efficiency / low leakage tradeoffs
SITRI FDSOI workshop l 08/09/2016
Leti, technology research instituteCommissariat à l’énergie atomique et aux énergies alternativesMinatec Campus | 17 rue des Martyrs | 38054 Grenoble Cedex | Francewww.leti.fr
Q/A