Facility Design, Whare House Design

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    S/N Elements Toatal Inventory M31 Central Pump Station 122,430.00 67,642.58

    2 container 201,600.00 42,411.60

    3 Base 100,170.00 4,257.23

    4 Pump 111,300.00 5,453.70

    5 Electric Motor 155,820.00 4,207.14

    6 External Structure 200,340.00 10,017.00

    7 Electronic Card 2,975,700.00 3,570.84

    8 Small Mechanical components 99,036,000.00 3,565.30

    9 Small Electrical Components 104,244,000.00 2,606.10

    207,147,360.00 143,731.48

    Total cubic Space an

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    unitaized area Weight pallet type8,745.00 180.00 14 level Pallet Rack, in 1 meter Span

    2,409.75 50.00

    8 level pallet rack, 1 level can cope 4 levels of containers (32

    per pallet)

    1,773.84 10.00

    6 level Palet rack, and piled up to 8 level of bases (48 per

    pallet)

    15,582.00 45.00

    14,023.80 25.00

    20,034.00 10.00

    318.83 3.00

    1 Box 10 Pcs piled up to 4 level and 1 meter pallet rack of 14

    levels

    396.14 2.00

    1 Box 50 Pcs unitized piled up containing 25 boxes in to 3level

    racking

    289.57 0.50 1 Box 10 Pcs Unitized to 60 levels in to 3 level racking storage

    63,572.93

    d Area allocation for each Units

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    Pumping

    StationsS/N Elements Code Number of Pcs

    1 Electrical Motor 2M 1.00

    2 Hydraulic Pump 2P 1.00

    3 Container 2S 1.004 Base 2B 1.00

    5 External Structure 2SAE 1.00

    21E 2.00

    22E 3.00

    23E 1.00

    24E 1.00

    21MM 60.00

    22MM 60.00

    23MM 80.00

    24MM 40.00

    21EE 40.00

    22EE 60.00

    23EE 40.00

    24EE 30.00

    Electrical Motor 4M 1.00

    Hydraulic Pump 4P 1.00

    Container 4S 1.00

    Base 4B 1.00

    External Structure 4SAE 1.00

    41E 3.00

    42E 2.0043E 3.00

    44E 4.00

    41MM 60.00

    42MM 80.00

    43MM 120.00

    44MM 40.00

    41EE 30.00

    42EE 80.00

    43EE 40.00

    44EE 100.00

    45EE 60.00

    46EE 100.00

    47EE 40.00

    48EE 20.00

    Electrical Motor 6M 1.00

    Hydraulic Pump 6P 1.00

    Container 6S 2.00

    Base 6B 1.00

    CentralStation2KW

    Electronic Cards

    Small Mechanical Units

    Small Electrical Units

    6 Electronic Cards

    7 Small Mechanical Units

    8 Small Electrical Units

    CentralStation4KW

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    External Structure 6SAE 1.00

    61E 2.00

    62E 3.00

    63E 2.00

    64E 2.00

    61MM 80.00

    62MM 80.0063MM 100.00

    64MM 20.00

    61EE 50.00

    62EE 80.00

    63EE 40.00

    64EE 100.00

    65EE 60.00

    66EE 120.00

    67EE 60.00

    68EE 40.00

    Electrical Motor 10M 1.00

    Hydraulic Pump 10P 1.00

    Container 10S 2.00

    Base 10B 1.00

    External Structure 10SAE 1.00

    101E 4.00

    102E 3.00

    103E 4.00

    104E 2.00

    101MM 100.00

    102MM 80.00103MM 120.00

    104MM 60.00

    101EE 50.00

    102EE 80.00

    103EE 40.00

    104EE 200.00

    105EE 60.00

    106EE 150.00

    107EE 80.00

    108EE 20.00

    1

    2

    3

    4

    Total I

    Electronic Cards

    Central Pumping Station 2KW

    Central Pumping Station 4KW

    Central Pumping Station 6KW

    Central Pumping Station 10KW

    CentralStation6KW

    Electronic Cards

    Small Mechanical Units

    Small Electrical Units

    CentralSta

    tion10KW

    Small Mechanical Units

    Small Electrical Units

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    Daily UsageSafty and Cycel

    StockStock Balance

    Total Volume of

    Products/Cubic

    Space

    Total Area

    2,940.00 38,220.00 38,220.00 1,111.32 3,704.40

    2,940.00 26,460.00 26,460.00 1,440.60 4,116.00

    2,940.00 32,340.00 32,340.00 7,422.03 24,740.102,940.00 23,520.00 23,520.00 1,124.55 22,491.00

    2,940.00 49,980.00 49,980.00 2,646.00 5,292.00

    5,880.00 147,000.00 147,000.00 183.46 917.28

    8,820.00 220,500.00 220,500.00 275.18 1,375.92

    2,940.00 73,500.00 73,500.00 91.73 458.64

    2,940.00 73,500.00 73,500.00 91.73 458.64

    176,400.00 5,115,600.00 5,115,600.00 190.51 1,905.12

    176,400.00 5,115,600.00 5,115,600.00 190.51 1,905.12

    235,200.00 6,820,800.00 6,820,800.00 254.02 2,540.16

    117,600.00 3,410,400.00 3,410,400.00 127.01 1,270.08

    117,600.00 2,234,400.00 2,234,400.00 58.80 3,920.00

    176,400.00 3,351,600.00 3,351,600.00 88.20 5,880.00

    117,600.00 2,234,400.00 2,234,400.00 58.80 3,920.00

    88,200.00 1,675,800.00 1,675,800.00 44.10 2,940.00

    2,520.00 32,760.00 32,760.00 952.56 3,175.20

    2,520.00 22,680.00 22,680.00 1,234.80 3,528.00

    2,520.00 27,720.00 27,720.00 6,361.74 21,205.80

    2,520.00 20,160.00 20,160.00 963.90 19,278.00

    2,520.00 42,840.00 42,840.00 2,268.00 4,536.00

    7,560.00 189,000.00 189,000.00 235.87 1,179.36

    5,040.00 126,000.00 126,000.00 157.25 786.247,560.00 189,000.00 189,000.00 235.87 1,179.36

    10,080.00 252,000.00 252,000.00 314.50 1,572.48

    151,200.00 4,384,800.00 4,384,800.00 163.30 1,632.96

    201,600.00 5,846,400.00 5,846,400.00 217.73 2,177.28

    302,400.00 8,769,600.00 8,769,600.00 326.59 3,265.92

    100,800.00 2,923,200.00 2,923,200.00 108.86 1,088.64

    75,600.00 1,436,400.00 1,436,400.00 37.80 2,520.00

    201,600.00 3,830,400.00 3,830,400.00 100.80 6,720.00

    100,800.00 1,915,200.00 1,915,200.00 50.40 3,360.00

    252,000.00 4,788,000.00 4,788,000.00 126.00 8,400.00

    151,200.00 2,872,800.00 2,872,800.00 75.60 5,040.00

    252,000.00 4,788,000.00 4,788,000.00 126.00 8,400.00

    100,800.00 1,915,200.00 1,915,200.00 50.40 3,360.00

    50,400.00 957,600.00 957,600.00 25.20 1,680.00

    2,520.00 32,760.00 32,760.00 952.56 3,175.20

    2,520.00 22,680.00 22,680.00 1,234.80 3,528.00

    5,040.00 55,440.00 55,440.00 12,723.48 42,411.60

    2,520.00 20,160.00 20,160.00 963.90 19,278.00

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    2,520.00 42,840.00 42,840.00 2,268.00 4,536.00

    5,040.00 126,000.00 126,000.00 157.25 786.24

    7,560.00 189,000.00 189,000.00 235.87 1,179.36

    5,040.00 126,000.00 126,000.00 157.25 786.24

    5,040.00 126,000.00 126,000.00 157.25 786.24

    201,600.00 5,846,400.00 5,846,400.00 217.73 2,177.28

    201,600.00 5,846,400.00 5,846,400.00 217.73 2,177.28252,000.00 7,308,000.00 7,308,000.00 272.16 2,721.60

    50,400.00 1,461,600.00 1,461,600.00 54.43 544.32

    126,000.00 2,394,000.00 2,394,000.00 63.00 4,200.00

    201,600.00 3,830,400.00 3,830,400.00 100.80 6,720.00

    100,800.00 1,915,200.00 1,915,200.00 50.40 3,360.00

    252,000.00 4,788,000.00 4,788,000.00 126.00 8,400.00

    151,200.00 2,872,800.00 2,872,800.00 75.60 5,040.00

    302,400.00 5,745,600.00 5,745,600.00 151.20 10,080.00

    151,200.00 2,872,800.00 2,872,800.00 75.60 5,040.00

    100,800.00 1,915,200.00 1,915,200.00 50.40 3,360.00

    3,150.00 40,950.00 40,950.00 1,190.70 3,969.00

    3,150.00 28,350.00 28,350.00 1,543.50 4,410.00

    6,300.00 69,300.00 69,300.00 15,904.35 53,014.50

    3,150.00 25,200.00 25,200.00 1,204.88 24,097.50

    3,150.00 53,550.00 53,550.00 2,835.00 5,670.00

    12,600.00 315,000.00 315,000.00 393.12 1,965.60

    9,450.00 236,250.00 236,250.00 294.84 1,474.20

    12,600.00 315,000.00 315,000.00 393.12 1,965.60

    6,300.00 157,500.00 157,500.00 196.56 982.80

    315,000.00 9,135,000.00 9,135,000.00 340.20 3,402.00

    252,000.00 7,308,000.00 7,308,000.00 272.16 2,721.60378,000.00 10,962,000.00 10,962,000.00 408.24 4,082.40

    189,000.00 5,481,000.00 5,481,000.00 204.12 2,041.20

    157,500.00 2,992,500.00 2,992,500.00 78.75 5,250.00

    252,000.00 4,788,000.00 4,788,000.00 126.00 8,400.00

    126,000.00 2,394,000.00 2,394,000.00 63.00 4,200.00

    630,000.00 11,970,000.00 11,970,000.00 315.00 21,000.00

    189,000.00 3,591,000.00 3,591,000.00 94.50 6,300.00

    472,500.00 8,977,500.00 8,977,500.00 236.25 15,750.00

    252,000.00 4,788,000.00 4,788,000.00 126.00 8,400.00

    63,000.00 1,197,000.00 1,197,000.00 31.50 2,100.00

    2,940.00 29,400.00 29,400.00 17,867.85 27,489.00

    2,520.00 25,200.00 25,200.00 15,315.30 23,562.00

    2,520.00 25,200.00 25,200.00 15,315.30 23,562.00

    3,150.00 31,500.00 31,500.00 19,144.13 29,452.50

    8,700,300.00 198,447,060.00 143,731.48 607,468.96

    207,147,360.00nventory

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    Property of

    element/Package

    Can not be piled Up.

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    Day 1 Day 2

    1 Electrical Motor 2M 1

    2 Hydraulic Pump 2P 1

    3 Container 2S 1

    4 Base 2B 1

    5 External Structure 2SAE 1

    21E 2

    22E 3

    23E 1

    24E 1

    21MM 60

    22MM 60

    23MM 8024MM 40

    21EE 40

    22EE 60

    23EE 40

    24EE 30

    Electrical Motor 4M 1

    Hydraulic Pump 4P 1

    Container 4S 1

    Base 4B 1

    External Structure 4SAE 1

    41E 3

    42E 2

    43E 3

    44E 4

    41MM 60

    42MM 80

    43MM 120

    44MM 40

    41EE 30

    42EE 80

    43EE 4044EE 100

    45EE 60

    46EE 100

    47EE 40

    48EE 20

    Electrical Motor 6M 1

    Hydraulic Pump 6P 1

    Container 6S 2

    Sub Assemblies

    S/N Elements Code Number of PcsStations

    CentralStation4KW

    Electronic Cards

    Small Mechanical Units

    Small Electrical Units

    CentralStation2KW

    6 Electronic Cards

    7 Small Mechanical Units

    8 Small Electrical Units

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    Base 6B 1

    External Structure 6SAE 1

    61E 2

    62E 3

    63E 2

    64E 2

    61MM 8062MM 80

    63MM 100

    64MM 20

    61EE 50

    62EE 80

    63EE 40

    64EE 100

    65EE 60

    66EE 120

    67EE 60

    68EE 40

    Electrical Motor 10M 1

    Hydraulic Pump 10P 1

    Container 10S 2

    Base 10B 1

    External Structure 10SAE 1

    101E 4

    102E 3

    103E 4

    104E 2

    101MM 100102MM 80

    103MM 120

    104MM 60

    101EE 50

    102EE 80

    103EE 40

    104EE 200

    105EE 60

    106EE 150

    107EE 80

    108EE 20

    1

    2

    3

    4

    CentralStation6KW

    Electronic Cards

    Small Mechanical Units

    Small Electrical Units

    Central Pumping Station 10KW

    CentralStatio

    n10KW Electronic Cards

    Small Mechanical Units

    Small Electrical Units

    Assembled Complet Central pump Station

    Central Pumping Station 2KW

    Central Pumping Station 4KW

    Central Pumping Station 6KW

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    Day 3 Day 4 Day 5 Day 6 Day 7 Day 8 Day 9

    Amount of Items withdrawen

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    S/N Elements Toatal Inventory M3 unitaized area Weight

    1 Central Pump Station 122,430.00 67,642.58 8,745.00 180.00

    2 container 201,600.00 42,411.60 2,409.75 50.00

    3 Base 100,170.00 4,257.23 1,773.84 10.00

    4 Pump 111,300.00 5,453.70 15,582.00 45.00

    5 Electric Motor 155,820.00 4,207.14 14,023.80 25.00

    6 External Structure 200,340.00 10,017.00 20,034.00 10.00

    7 Electronic Card 2,975,700.00 3,570.84 318.83 3.00

    8 Small Mechanical compon 99,036,000.00 3,565.30 396.14 2.00

    9 Small Electrical Compone 104,244,000.00 2,606.10 289.57 0.50

    207,147,360.00 143,731.48 63,572.93

    Total cubic Space and Area allocation for each Units

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    Rack type Method

    pallet typeLxWxHxLe

    vel

    14 level Pallet Rack, in 1

    meter Span AS/RS

    8 level pallet rack, 1 level

    can cope 4 levels of

    containers (32 per pallet) AS/RS

    6 level Palet rack, and

    piled up to 8 level of

    bases (48 per pallet)

    AS/RS

    1 Box 10 Pcs piled up to 4

    level and 1 meter pallet

    rack of 14 levels

    1 Box 50 Pcs unitized

    piled up containing 25

    boxes in to 3level racking

    1 Box 10 Pcs Unitized to60 levels in to 3 level

    racking storage

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    S/N Elements Toatal Inventory M3 unitaized area Weight

    1 Central Pump Station 122,430.00 67,642.58 8,745.00 180.00

    2 container 201,600.00 42,411.60 2,409.75 50.00

    3 Base 100,170.00 4,257.23 1,773.84 10.00

    4 Pump 111,300.00 5,453.70 15,582.00 45.00

    5 Electric Motor 155,820.00 4,207.14 14,023.80 25.00

    6 External Structure 200,340.00 10,017.00 20,034.00 10.00

    7 Electronic Card 2,975,700.00 3,570.84 318.83 3.00

    8

    Small Mechanical

    components 99,036,000.00 3,565.30 396.14 2.00

    9

    Small Electrical

    Components 104,244,000.00 2,606.10 289.57 0.50

    207,147,360.00 143,731.48 63,572.93

    T

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    Daily Material

    Movement in KG pallet type

    22,037,400.00 14 level Pallet Rack, in 1 meter Span

    10,080,000.00

    8 level pallet rack, 1 level can cope 4 levels of containers (32

    per pallet)

    1,001,700.00

    6 level Palet rack, and piled up to 8 level of bases (48 per

    pallet)

    5,008,500.00

    3,895,500.00

    2,003,400.00

    8,927,100.00

    1 Box 10 Pcs piled up to 4 level and 1 meter pallet rack of 14

    levels

    198,072,000.00

    1 Box 50 Pcs unitized piled up containing 25 boxes in to 3level

    racking

    52,122,000.00 1 Box 10 Pcs Unitized to 60 levels in to 3 level racking storage

    4.4

    400

    tal cubic Space and Area allocation for each Units

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    m kg

    Recommended Material Handling Type

    total

    height

    total

    weighttotal height of

    AS RS/Rack

    level of

    Rack

    15 meter AS/RS for Loading and Unloading from the rack and

    Fork lift 1.5 to 5 ton for loading to car. 0.85 360

    15 meter AS/RS for Loading and Unloading from the rack and

    Fork lift 1.5 to 5 ton for loading to car. 4.4 800

    15 meter AS/RS for Loading and Unloading from the rack and

    Fork lift 1.5 to 5 ton for loading to car. 4 800

    15 meter AS/RS for Loading and Unloading from the rack and

    Fork lift 1.5 to 5 ton for loading to car.

    15 meter AS/RS for Loading and Unloading from the rack and

    Fork lift 1.5 to 5 ton for loading to car. Trolly forinside

    material movement facilitetor.

    15 meter AS/RS for Loading and Unloading from the rack andFork lift 1.5 to 5 ton for loading to car.

    15 meter AS/RS for Loading and Unloading from the rack and

    Fork lift 1.5 to 5 ton for loading to car.

    15 meter AS/RS for Loading and Unloading from the rack and

    Fork lift 1.5 to 5 ton for loading to car. Conveyor for

    movement from the receiving to buffer storage.

    15 meter AS/RS for Loading and Unloading from the rack and

    Fork lift 1.5 to 5 ton for loading to car.