Expanding the Range of Wireless Solutions for Mobile Equipment Management Centralized Fleet...
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Transcript of Expanding the Range of Wireless Solutions for Mobile Equipment Management Centralized Fleet...
![Page 1: Expanding the Range of Wireless Solutions for Mobile Equipment Management Centralized Fleet Automated Management System (CFAMS) Presenter: Rick Muntz.](https://reader036.fdocuments.net/reader036/viewer/2022062308/56649d9d5503460f94a87833/html5/thumbnails/1.jpg)
Expanding the Range of Wireless Solutions for Mobile Equipment Management
Centralized Fleet Automated Management System
(CFAMS)
Presenter:
Rick Muntz
![Page 2: Expanding the Range of Wireless Solutions for Mobile Equipment Management Centralized Fleet Automated Management System (CFAMS) Presenter: Rick Muntz.](https://reader036.fdocuments.net/reader036/viewer/2022062308/56649d9d5503460f94a87833/html5/thumbnails/2.jpg)
Expanding the Range of Wireless Solutions for Mobile Equipment Management
Agenda • Problem Statement
• Project Participants
• Reference clients using similar system solution
• Why CFAMS– Wireless system benefits
– Top four fleet management issues
• System architecture
• Standard reports - enabling lean logistics
• Location tracking and remote management capability
• ROI case studies
• Summary
![Page 3: Expanding the Range of Wireless Solutions for Mobile Equipment Management Centralized Fleet Automated Management System (CFAMS) Presenter: Rick Muntz.](https://reader036.fdocuments.net/reader036/viewer/2022062308/56649d9d5503460f94a87833/html5/thumbnails/3.jpg)
Problem Statement
• DoD owns, operates and maintains thousands of industrial fleet vehicles.– Significant ongoing over-maintenance (calendar time
vs. actual motion time)
– No positive control over the location of assets
– No key control or operator accountability
![Page 4: Expanding the Range of Wireless Solutions for Mobile Equipment Management Centralized Fleet Automated Management System (CFAMS) Presenter: Rick Muntz.](https://reader036.fdocuments.net/reader036/viewer/2022062308/56649d9d5503460f94a87833/html5/thumbnails/4.jpg)
Lead Project Participants
• DoD: Anniston Army Depot
• Industry: I.D. Systems, Inc.
Other participants: Ford Motor Company (industry observer and current user) Sierra Army Depot (Depot observer)
![Page 5: Expanding the Range of Wireless Solutions for Mobile Equipment Management Centralized Fleet Automated Management System (CFAMS) Presenter: Rick Muntz.](https://reader036.fdocuments.net/reader036/viewer/2022062308/56649d9d5503460f94a87833/html5/thumbnails/5.jpg)
Expanding the Range of Wireless Solutions for Mobile Equipment Management
Reference Clients
![Page 6: Expanding the Range of Wireless Solutions for Mobile Equipment Management Centralized Fleet Automated Management System (CFAMS) Presenter: Rick Muntz.](https://reader036.fdocuments.net/reader036/viewer/2022062308/56649d9d5503460f94a87833/html5/thumbnails/6.jpg)
Expanding the Range of Wireless Solutions for Mobile Equipment Management
Primary Benefits of CFAMS • Increase operational readiness of industrial vehicle fleet
– Drives expanded productivity at the depot
– Reduces maintenance expenditure
– Reduces capital expenditure on equipment procurement
• Enables Lean/Six Sigma programs for process improvement– Real-time access to detailed operational productivity data
– Facilitates “doing more with less”
• Reduction of lost work-time accidents and asset damage
![Page 7: Expanding the Range of Wireless Solutions for Mobile Equipment Management Centralized Fleet Automated Management System (CFAMS) Presenter: Rick Muntz.](https://reader036.fdocuments.net/reader036/viewer/2022062308/56649d9d5503460f94a87833/html5/thumbnails/7.jpg)
Expanding the Range of Wireless Solutions for Mobile Equipment Management
Why CFAMS?
Paper-based management: labor-intensive; no access control; no real-time visibility; human error
Non-wireless electronic systems: data collection labor; unreliable access control; no real-time visibility
Wireless systems: proven effective/reliable for access control, real-time data & asset visibility, data accuracy, safety/maintenance/productivity improvements, and rapid return on investment
![Page 8: Expanding the Range of Wireless Solutions for Mobile Equipment Management Centralized Fleet Automated Management System (CFAMS) Presenter: Rick Muntz.](https://reader036.fdocuments.net/reader036/viewer/2022062308/56649d9d5503460f94a87833/html5/thumbnails/8.jpg)
Expanding the Range of Wireless Solutions for Mobile Equipment Management
CFAMS System Architecture Vehicle Asset Communicator
(VAC) on each vehicleGateway(s)
(on wall/ceiling truss)IDS RF
Facility LAN / WAN
Server (application & database)
Facility LAN / WAN
Internet
Remote support & data analysis
User Software(on any network PC)
FEM Software
(Maximo)
![Page 9: Expanding the Range of Wireless Solutions for Mobile Equipment Management Centralized Fleet Automated Management System (CFAMS) Presenter: Rick Muntz.](https://reader036.fdocuments.net/reader036/viewer/2022062308/56649d9d5503460f94a87833/html5/thumbnails/9.jpg)
Expanding the Range of Wireless Solutions for Mobile Equipment Management
2-way text messaging/dispatch
Location tracking & route playback
Automatic maintenance data upload, work order input, email alerts, PM scheduling & enforcement
Battery management (swap & fast-charge)
Electronic checklists for OSHA compliance (unlimited Q&A; automatic system reactions based on responses)
CFAMS System Capabilities
Hierarchical checklists (automatic, event-driven supervisor interventions and shutdown/lock-out)
Automatic wireless management of access control for driver accountability (per OSHA mandate)
Unique productivity data Guaranteed effective RF (friendly to existing WMS, RFID, other systems)
![Page 10: Expanding the Range of Wireless Solutions for Mobile Equipment Management Centralized Fleet Automated Management System (CFAMS) Presenter: Rick Muntz.](https://reader036.fdocuments.net/reader036/viewer/2022062308/56649d9d5503460f94a87833/html5/thumbnails/10.jpg)
Expanding the Range of Wireless Solutions for Mobile Equipment Management
Available System SensorsEngine on Motion
Voltage
Output for A/V alerts
RS-232 output for external interface (e.g. RFID reader)
Oil pressure
Temperature
Seat switch
GPS receiver for outdoor location tracking
Impact
Parking brake
Speed/distance
Lift weight
Lift time
Tow proximity
![Page 11: Expanding the Range of Wireless Solutions for Mobile Equipment Management Centralized Fleet Automated Management System (CFAMS) Presenter: Rick Muntz.](https://reader036.fdocuments.net/reader036/viewer/2022062308/56649d9d5503460f94a87833/html5/thumbnails/11.jpg)
Expanding the Range of Wireless Solutions for Mobile Equipment Management
CFAMS Run Time Analysis
Monthly hours of actual motion time vary widely within fleet – from 0 to 185 hours.
HIGH USAGE
NORMAL RANGE OF USAGE
LOW USAGE
ULTRA LOW USAGE
![Page 12: Expanding the Range of Wireless Solutions for Mobile Equipment Management Centralized Fleet Automated Management System (CFAMS) Presenter: Rick Muntz.](https://reader036.fdocuments.net/reader036/viewer/2022062308/56649d9d5503460f94a87833/html5/thumbnails/12.jpg)
Expanding the Range of Wireless Solutions for Mobile Equipment Management
CFAMS Fleet Utilization Analysis
![Page 13: Expanding the Range of Wireless Solutions for Mobile Equipment Management Centralized Fleet Automated Management System (CFAMS) Presenter: Rick Muntz.](https://reader036.fdocuments.net/reader036/viewer/2022062308/56649d9d5503460f94a87833/html5/thumbnails/13.jpg)
Expanding the Range of Wireless Solutions for Mobile Equipment Management
Real-time viewer locates idle/abandoned vehicles Filtered views by vehicle, operator, workgroup, safety
condition, operational status, other factors Historical movement replay for workflow analysis
CFAMS Location Tracking Tools
![Page 14: Expanding the Range of Wireless Solutions for Mobile Equipment Management Centralized Fleet Automated Management System (CFAMS) Presenter: Rick Muntz.](https://reader036.fdocuments.net/reader036/viewer/2022062308/56649d9d5503460f94a87833/html5/thumbnails/14.jpg)
Expanding the Range of Wireless Solutions for Mobile Equipment Management
Expected: capital & maintenance cost reductions; productivity increases; safety benefits
Target (DC Environment):
>25% increase in lift truck operator productivity, based on internal points system
Significant reduction in PMs/maintenance
Vehicle damage reduced 35%
New operator safety accountability
Return on Investment Case Study
![Page 15: Expanding the Range of Wireless Solutions for Mobile Equipment Management Centralized Fleet Automated Management System (CFAMS) Presenter: Rick Muntz.](https://reader036.fdocuments.net/reader036/viewer/2022062308/56649d9d5503460f94a87833/html5/thumbnails/15.jpg)
Expanding the Range of Wireless Solutions for Mobile Equipment Management
Ford Motor Company (Manufacturing Environment) Automated feed into Maximo (FEM)
>50% reduction in PM costs @ 36 plants – 100% elimination of overtime in industrial vehicle maintenance
>10% reduction in leasing charges (reduced leasing requirements from increased productivity)
= ROI within 14 months
Return on Investment Case Study
![Page 16: Expanding the Range of Wireless Solutions for Mobile Equipment Management Centralized Fleet Automated Management System (CFAMS) Presenter: Rick Muntz.](https://reader036.fdocuments.net/reader036/viewer/2022062308/56649d9d5503460f94a87833/html5/thumbnails/16.jpg)
Expanding the Range of Wireless Solutions for Mobile Equipment Management
Summary
• State-of-the-art wireless technology
• Comprehensive package of hardware & software
• Enables maximum efficiency (more throughput with less)
• Proven ROI with world-class customers