Epoxy Cast Iron Drainage System - Kembla HK Ltdkembla.com.hk/images/K-Top Cast Iron v1.1...
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K-TOP Epoxy Cast Iron Drainage System BS EN 877 2009
Transcript of Epoxy Cast Iron Drainage System - Kembla HK Ltdkembla.com.hk/images/K-Top Cast Iron v1.1...
K-TOPEpoxy Cast Iron Drainage System
BS EN 877
2009
K-TOPK-TOPEpoxy Cast Iron Pipes and Fittings
GENERAL INFORMATION
1
ApplicationsK-TOP Epoxy Cast Iron Soil and Drain System is designed specifically for internal soil and rainwater waste
disposal, both above and below ground. It is particularly suitable for the new building or refurbishment of apartment
blocks, multi storey offices, hospitals, prisons, car parks etc.
Although weighing less it provides all the benefits of conventional cast iron and also offers significant labour savings
due to efficient jointing techniques. It employs a mechanical jointing system using simple, efficient and reliable
couplings. It can be fitted both horizontally and vertically.
CoatingsK-TOP pipes and fittings are coated with red epoxy internally and externally.
Quality StandardsK-TOP pipes and fittings are conforming to product standard BS EN 877:1999, ISO 6594:2006. The pipes and
fittings are manufactured in grey cast iron which exceeds the requirements of ISO 185 Grade 15.
K-TOP pipes and fittings to be jointed by stainless steel couplings with screws and nuts set and elastomeric
gaskets. The couplings are conforming to all mechanical requirements of BS 6087:1990 and composed of SUS 304
or SUS 316 stainless steel clamp assembly. The gaskets are conforming to ISO 4633 and can resist normal domes-
tic effluents with thermal effects up to 70°C temperature. Earth continuity shall also be incorporated.
K-TOP pipes and fittings have been undergone tests performed by HKAS accredited laboratories under HOKLAS.
K-TOP K-TOPEpoxy Cast Iron Pipes and Fittings
2
BENEFITS OF CAST IRON
Remember the well known expression "a cast iron guarantee", well that is an indication of the integrity associated with the material. It is resistant to impact damage and is ideally suited to installations such as car parks, hospitals and shopping centres.
Strength & Durability of Cast Iron
Long Life of Cast IronOnce installed a cast iron internal soil & waste or rainwater system should last the lifetime of the building. This provides significant cost benefits when buildings are modernised every 20 - 25 years as the cast iron stacks will remain in place with only the waste discharge pipework requiring replacement to accommodate redesigned kitchen and toilet areas.
Low Maintenance of Cast IronThe combination of great strength and improved surface coatings on our Drainage Systems offers a fit and forget solution in most installations. This is very important when pipework is concealed and inaccessible and where mainte-nance would be disruptive to the occupants.
Cost Effectiveness of Cast IronWhen specifying drainage products consideration should be given not only to initial material costs but also additional costs associated with fire protection, sound insulation and extra bracketry. Modern mechanically jointed cast iron systems meet the requirements of both client and specifier without the need for extra labour and materials and are therefore more price competitive than once thought.
A further point worthy of consideration is cast iron will not need replacing in 20 - 30 years time when most other mate-rials will be coming to the end of their life span.
K-TOPK-TOPEpoxy Cast Iron Pipes and Fittings
3
Resistance to High TemperaturesCast Iron has an extremely low coefficient of expansion which means it is the ideal material for waste pipework where high temperature fluids may be discharged. No expansion joints are required on our Drainage System and the pipes will not distort or bend as they could in a uPVC or PE system.
Less Embedment below GroundIn ground conditions subject to movement or additional loading cast iron is the ideal choice. Other materials will prob-ably require extra protection in the form of concrete surround or cover whereas in most circumstances a cast iron system has the inherent strength to withstand such conditions, saving time and money on site.
Fire ResistanceThe melting point of cast iron is considerably higher than uPVC or PE and in the event of fire will not emit toxic fumes or drop molten globules of material from one compartment to another. Building Regulations require intumescent fire collars to be fitted to uPVC pipework on projects such as offices and apartments; cast iron has no such requirement!
100% RecyclableA subject previously not considered by many in the construction industry was the impact on the environment caused by the manufacture of various building materials. Cast iron reduces the use of natural resources by utilising almost 100% scrap metal in the manufacturing process, and when a cast iron system eventually reaches the end of its life span in say 60 - 70 years the scrap material can be re-used in the production of new castings.
It is also able to withstand the rigours of on site handling, mechanical deblocking and vandalism. It provides capabili-ties that will meet the needs of new and existing buildings.
The combination of these benefits and features is a matchless product that delivers lifetime solutions to all your drainage needs.
Low Noise OperationA factor often overlooked is the sound transmission created by waste water running through pipework manufactured from material with a much lower density than cast iron. It is often inappropriate to install uPVC, PE or Stainless Steel pipes because of the noise problems caused in projects such as hotels, hospitals, apartments and flats.
K-TOP K-TOPEpoxy Cast Iron Pipes and Fittings
Remarks: 15% lower derivation on mass and ±2 degree in angle for fittings are allowed
4
PRODUCT INFORMATIONPipes
Fittings
Nominal size Outside Diameter Tolerance Length DN (mm) (mm) (mm) (mm)
48
58
83
110
135
160
210
274
326
40
50
75
100
125
150
200
250
300
+2 / -1
+2.5 / -2.5
+2 / -23000 ± 20
* Other lengths may be offered upon to request
Nominal size DN (mm) X (mm)
65
58
60
65
70
100
120
140
50
75
100
125
150
200
250
300
X
X22.5°
22.5° Bends
Nominal size DN (mm) X (mm)
50
50
60
70
80
90
110
130
155
40
50
75
100
125
150
200
250
300
X
X45°
45° Bends
Red Epoxy
Cast Iron
Red Epoxy
K-TOPK-TOPEpoxy Cast Iron Pipes and Fittings
Remarks: 15% lower derivation on mass and ±2 degree in angle for fittings are allowed
5
DN (mm) X (mm)
70
75
95
110
125
145
180
220
260
40
50
75
100
125
150
200
250
300
Nominal size88° Bends
X
X88°
DN (mm) X (mm)
95
112
148
178
258
75
100
150
200
250
Nominal size88° Bends with Access Door
X
88°
K-TOP K-TOPEpoxy Cast Iron Pipes and Fittings
Remarks: 15% lower derivation on mass and ±2 degree in angle for fittings are allowed
6
DN (mm) dn (mm) L (mm) X1 (mm) X2 (mm)
100 50 202 112 115
Nominal size88° Bends with Axial Ventilation
X2
X1
L
DN
dn
88°
DN (mm) dn (mm) X (mm) X1 (mm)
100 50 110 95
Nominal size88° Bends with Radial Ventilation
DN
dn
X
88°
X1
K-TOPK-TOPEpoxy Cast Iron Pipes and Fittings
Remarks: 15% lower derivation on mass and ±2 degree in angle for fittings are allowed
7
45° Single Branches
DN (mm) dn (mm) L (mm) X1 (mm) X2 (mm) X3 (mm)
40
50
50
75
75
100
100
100
125
125
125
125
150
150
150
150
200
200
200
200
250
250
250
300
300
300
300
300
40
40
50
50
75
50
75
100
50
75
100
125
75
100
125
150
100
125
150
200
150
200
250
100
150
200
250
300
160
160
185
190
225
200
230
275
205
250
280
320
255
295
325
355
305
335
375
455
405
475
560
350
415
435
580
660
45
45
50
50
65
35
55
70
20
50
60
80
40
55
70
90
40
55
75
115
55
90
130
5
35
20
115
155
115
115
135
140
160
165
175
205
185
200
220
240
215
240
255
265
265
280
300
340
350
385
430
345
380
415
465
505
115
115
135
140
160
165
175
205
185
200
220
240
215
240
255
265
265
280
300
340
350
385
430
345
380
440
465
505
Nominal size
X3
X2
X1
45°DN
dn
L
K-TOP K-TOPEpoxy Cast Iron Pipes and Fittings
Remarks: 15% lower derivation on mass and ±2 degree in angle for fittings are allowed
8
88° Single Branches
DN (mm) dn (mm) L (mm) C (mm) X1 (mm) X2 (mm) X3 (mm)
50
75
75
100
100
100
125
125
125
125
150
150
150
150
200
200
250
250
300
300
300
300
300
50
50
75
50
75
100
50
75
100
125
50
100
125
150
150
200
150
250
100
150
200
250
300
145
180
180
170
190
220
180
205
235
260
200
245
275
300
325
379
364
470
348
404
455
526
548
20
22
22
22
21
22
25
25
25
25
27.5
27.5
27.5
27.5
32.5
35
32
38
30
33
35
36
44
79
95
95
94
105
115
98
110
125
137
100
130
147
158
173
196
191
244
184
212
235
273
283
66
85
85
76
85
105
82
95
110
123
100
115
128
142
152
181
171
226
164
192
220
253
265
80
90
95
105
110
120
120
125
130
135
140
145
150
155
185
202
228
244
252
258
265
271
283
88°
45°
dn
DN
X2
X1
CX3
L
Nominal size
K-TOPK-TOPEpoxy Cast Iron Pipes and Fittings
Remarks: 15% lower derivation on mass and ±2 degree in angle for fittings are allowed
9
45° Single Branches with Access Door
DN (mm) dn (mm) L (mm) X1 (mm) X2 (mm) X3 (mm)
75
100
100
150
150
75
75
100
100
150
235
258
258
280
340
65
60
68
45
75
170
198
190
235
265
170
195
190
228
265
Nominal size
LX3
X2
X1
45°
dnDN
88° Single Branches with Access Door
DN (mm) dn (mm) L (mm) C (mm) X1 (mm) X2 (mm) X3 (mm)
75
100
150
150
200
75
100
100
150
150
180
220
257
302
330
22
22
27.5
27.5
32.5
90
105
129
155
167
90
115
128
147
163
95
115
158
155
183
Nominal size
X2
X1 dn
CX3
L
45°
88°DN
45° Double Branches
DN (mm) dn (mm) L (mm) X1 (mm) X2 (mm) X3 (mm)
150 150 360 80 280 280
Nominal size
45° 45°
LX2
X1
X3
dndnDN
K-TOP K-TOPEpoxy Cast Iron Pipes and Fittings
Remarks: 15% lower derivation on mass and ±2 degree in angle for fittings are allowed
10
88° Double Branches
DN (mm) dn (mm) L (mm) C (mm) X1 (mm) X2 (mm) X3 (mm)
100
100
125
150
250
250
50
100
100
100
100
150
180
230
245
245
334
339
22
22
25
27.5
32
32
100
120
130
130
177
179
80
110
115
115
157
160
105
120
135
145
212
227
45°
88°dn
DN
C
X3
X1
X2L
Nominal size
45° Corner Double Branches
DN (mm) dn (mm) L (mm) C (mm) X1 (mm) X2 (mm) X3 (mm)
75
100
100
125
125
150
75
75
100
75
100
100
195
205
220
235
235
245
21
22
22
25
25
27.5
105
110
115
125
125
130
90
95
105
110
110
115
105
120
120
140
130
145
X2
X1
X3
C
dnDN
L
88°
45°
Nominal size
K-TOPK-TOPEpoxy Cast Iron Pipes and Fittings
Remarks: 15% lower derivation on mass and ±2 degree in angle for fittings are allowed
11
Reducers
DN (mm) dn (mm) L (mm) A (mm)
50
75
100
100
125
125
125
150
150
150
150
200
200
200
250
250
250
300
300
300
40
50
50
75
50
75
100
50
75
100
125
100
125
150
100
150
200
150
200
250
65
80
80
90
85
95
95
95
100
105
110
115
120
125
127
140
145
150
160
170
10
12.5
25
13.5
38.5
26
12.5
51
38.5
25
12.5
50
37.5
25
83
57
25
83
58
26
Nominal size
A
DN
dn
L
Short Pipes with Circular Access Door
DN (mm) L (mm) h (mm) d1 (mm) d2 (mm)
50
75
100
190
220
260
35
47.5
61
105
135
159
53
78
104
Nominal size
h
d1
d2L
K-TOP K-TOPEpoxy Cast Iron Pipes and Fittings
Remarks: 15% lower derivation on mass and ±2 degree in angle for fittings are allowed
12
Short Pipes with Rectangular Access Door
DN (mm) L (mm) A (mm) F (mm) h (mm)
125
150
200
300
370
395
465
640
225
250
300
400
255
280
330
476
73
85
110
168F
A
L
h
Traps
DN (mm) L (mm) H (mm) R (mm) h (mm) h1 (mm) b (mm) a (mm)
50
75
100
125
150
200
190
265
325
390
470
600
250
285
392
446
493
600
60
80
100
100
100
100
182
316
282
316
348
420
68
130
110
130
145
180
122
260
215
260
325
400
68
130
110
130
145
200
DN (mm) L (mm)
30
35
40
45
50
60
70
90
50
75
100
125
150
200
250
300
Nominal sizeCaps
L
Nominal size
Nominal size
a bL
Rh
h1
H
K-TOPK-TOPEpoxy Cast Iron Pipes and Fittings
Remarks: 15% lower derivation on mass and ±2 degree in angle for fittings are allowed
13
Anti-siphon Traps
DN (mm) L (mm) H (mm)
50
75
100
150
148
196
272
405
165
290
397
555
Nominal size
H
L
Couplings
DN (mm) D (mm) L (mm)
40
50
75
100
150
200
250
300
69
69
94
121
173
226
290
342
42
42
45
45
54
67
140
140
Nominal size
D L D
40
L
DN40 - DN200 DN250 - DN300
K-TOP K-TOPEpoxy Cast Iron Pipes and Fittings
14
Step 1Align and complete the stainless steel coupling with the elastomeric gasket.
Step 2Push the coupling onto the end of the pipe or fitting up to the gasket’s central register.
INSTALLATION INSTRUCTIONS
Step 3Push the next pipe or fitting into the coupling making sure that the cut pipes are square.
Step 4Tighten the screw(s) and nut(s) set.
Global Sole Distributor:Kembla (HK) LimitedMember of Metal Manufactures Group
Office:16/F Caltex House, 258 Hennessy RoadWan Chai, Hong KongTel: +852 2528 0999Fax: +852 2528 3113E-mail: [email protected]: www.kembla.com.hk
