“Enhancing Well Performance through Innovative ... - Xiang Qian Baker Hughes-EN.pdf · Baker...

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Baker Hughes “Enhancing Well Performance through Innovative Completion Technologies” Xiang Qian, Vice President Global Account – Chinese National Oil Companies 12 th U.S. – China Oil & Gas Industry Forum September 10 - 12, 2012 © 2010 Baker Hughes Incorporated. All Rights Reserved.

Transcript of “Enhancing Well Performance through Innovative ... - Xiang Qian Baker Hughes-EN.pdf · Baker...

Baker Hughes

“Enhancing Well Performance throughInnovative Completion Technologies”Xiang Qian, Vice President Global Account – Chinese National Oil Companies

12th U.S. – China Oil & Gas Industry Forum

September 10 - 12, 2012

© 2010 Baker Hughes Incorporated. All Rights Reserved.

Major Shale Basins Globally:China and US Largest Estimated Reserves

2 © 2012 Baker Hughes Incorporated. All Rights Reserved.

Source: US EIA , “World Shale Gas Resources: An Initial Assessment”

Technology Impact

Unlock market potential Reduce the risk vector Increase efficiency

Advanced Measurement& Actuation

DesignerMaterials

SustainableChemistry

High PerformanceInformation

Deepwater Unconventional Conventional

HP/HT

Unconventional – Completion Technology

Applications

•• Cased HoleCased HoleFracsFracs

Business Drivers

• IncreaseOperationalEfficiency

• IncreaseReservoirContact

Enabling Technologies

AMT Cutters

Technology Integration

•• Open Hole FracsOpen Hole Fracs

•• Coiled TubingCoiled TubingFracsFracs

•• High EfficiencyHigh EfficiencyFracsFracs

Contact

• Minimize HSEImpact

• Reduce NPT

Telescoping Port

Controlled ElectrolyticMetallics

Plug & Perf Experience in North America

117140147084

120,000

140,000

160,000

180,000

200,000

To

talN

um

be

ro

fU

nit

s

Total number of Composite Plugs as of 6/1/12

5 © 2012 Baker Hughes Incorporated. All Rights Reserved.

18950

33550

66000

0

20,000

40,000

60,000

80,000

100,000

120,000

2008 2009 2010 2011 2012

To

talN

um

be

ro

fU

nit

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Year

FracPoint Experience in North America

36062

25000

30000

35000

40000

45000

50000

Nu

be

ro

fS

tag

es

Total number of FracPoint sleeves as of 03/28/12

40664

6 © 2012 Baker Hughes Incorporated. All Rights Reserved.

4 64 8173957

7571

17152

0

5000

10000

15000

20000

25000

2005 2006 2007 2008 2009 2010 2011 2012

To

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Nu

be

r

Year

• Installed in more than 35 formations by 117 Oil & Gas Operators

• Trends – Increased number of stages per system

• >2400 Wells-38,000 Packers-40,000 Sleeves

Unconventional Reservoir Experience in China

• 13 Projects Completed• Vertical and horizontal wells

• Multi-stage sleeve fracturing

• Plug & Perf completions

• Drilled China’s first rotary• Drilled China’s first rotarysteerable horizontal well inshale oil formation

• 7 Projects scheduled• Sichuan and Tarim basins

© 2010 Baker Hughes Incorporated. All Rights Reserved.7

Interdisciplinary Approach

Geomechanics

Drilling & Evaluation

Stimulation

© 2009 Baker Hughes Incorporated. All Rights Reserved.8

Drilling & Evaluation

Completions & Production

Key Enablers

• 2 technologies have madeUnconventional Resourceseconomically viable

– Horizontal Drilling

– Horizontal Multi-zone HydraulicFracturing

©2009BakerHughesIncorporated.AllRightsReserved.

Vertical well,Single-zone frac

Horizontal wells,Multi-zone fracs

Vertical Well Horizontal Well

Fracturing

Plug-&-Perf

Perf Guns

• Cemented casing liner or full string

• Perforate and produce multiple pay zones with PerfGuns / TCP

• Composite Plugs designed for horizontal deployment

© 2010 Baker Hughes Incorporated. All Rights Reserved.10

E-4 Setting Tool

Composite Plug

Composite Plug Milling

GLYPHALOY (pronounced glif-aloy)

© 2011 Baker Hughes Incorporated. All Rights Reserved.11

Initial Dress After 43 Plugs After 79 Plugs

FracPoint System

• One-trip Modular customizable system with rotational capabilities

• Increases reservoir productivity with fracture control

• Eliminates perforating & liner cementing operations

© 2010 Baker Hughes Incorporated. All Rights Reserved.12

• Versatile

– Primary or re-frac applications

– Open or cased hole applications

– Horizontal, vertical, or deviated wellbores

• Engineering designed/tested and field proven technology

•• EvolutionEvolution ofof FracPointFracPoint From 8 to 30 stage systemsFrom 8 to 30 stage systems First 40First 40--stage systemstage system installedinstalled Technology under developmentTechnology under development

for unlimited stagesfor unlimited stages

FracPoint™ EX-C

FracPoint with IN-tallic™ Frac Balls

IN-Tallic™ Disintegrating Frac Balls & Seats

• HP/HT Tripping Balls which degrades over time after the wellhas been stimulated

• Provides assurance that all restrictions are removed from theproduction string without costly interventions

• Reacts with flow back water from formation salts fordisintegrating.

© 2010 Baker Hughes Incorporated. All Rights Reserved.15

disintegrating.

• Can be rapidly removed with low acid concentrations

• Assures that all productive zones in the wellbore areoptimizing returns

OptiPortTM System

CT Frac Sleeve Completion Description

• Cased Hole – isolate with cement

• Open Hole – isolate with OH packers

• Sleeve activated by CT instead of balls

© 2011 Baker Hughes Incorporated. All Rights Reserved.16

Frac-Hook™ Multilateral System

• Increases reservoir contact

• Reduces CAPEX

• Minimizes surfaceconstraints

• Field-proven equipment

• Access to all laterals

• Deploy frac diverters withcoiled tubing or threaded

© 2009 Baker Hughes Incorporated. All Rights Reserved.17

coiled tubing or threadedpipe

• Maintain current fractechniques

• “Back-to-back” fracturing

• Future re-frac capability

• Installations

– 7 Level 3’s

– 40 Level 2’s

FracPoint w/ Integral Real-Time Monitoring

•FracPoint™ with monitoring capabilitieso10 stage 10,000’ lateral in the Bakken/Three Forks formation

oDistributed Temperature Sensor (DTS) fiber optic line

o5 Pressure/Temperature (PT) gages, every other stage

oSpecial feed-through RE packers and Sleeves

© 2009 Baker Hughes Incorporated. All Rights Reserved.18

Fractures, microseismics, and production

13 247 5689Events

Productionfrom PLT

NaturalFracture /

JointDensity

Ports

Packers

FracPoint MP Sleeves W/Direct Connect Ports

Run-In Position

Shifted Position

© 2010 Baker Hughes Incorporated. All Rights Reserved.20

• Allows for placement near the minimum boreholestress.

• Allows for improved fracture potential andreduced tortuosity of fracture Telescoping

Port

What Might the Future Look Like?

Annular Flow Velocity

0

1

2

3

0 1000 2000 3000 4000Velo

city

(ft/sec)

No EQUALIZER

with EQUALIZER

Wellbore Length (ft)

Unconventional Oil and Gas

© 2009 Baker Hughes Incorporated. All Rights Reserved.22

Thank You