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Transcript of “Enhancing Well Performance through Innovative ... - Xiang Qian Baker Hughes-EN.pdf · Baker...
Baker Hughes
“Enhancing Well Performance throughInnovative Completion Technologies”Xiang Qian, Vice President Global Account – Chinese National Oil Companies
12th U.S. – China Oil & Gas Industry Forum
September 10 - 12, 2012
© 2010 Baker Hughes Incorporated. All Rights Reserved.
Major Shale Basins Globally:China and US Largest Estimated Reserves
2 © 2012 Baker Hughes Incorporated. All Rights Reserved.
Source: US EIA , “World Shale Gas Resources: An Initial Assessment”
Technology Impact
Unlock market potential Reduce the risk vector Increase efficiency
Advanced Measurement& Actuation
DesignerMaterials
SustainableChemistry
High PerformanceInformation
Deepwater Unconventional Conventional
HP/HT
Unconventional – Completion Technology
Applications
•• Cased HoleCased HoleFracsFracs
Business Drivers
• IncreaseOperationalEfficiency
• IncreaseReservoirContact
Enabling Technologies
AMT Cutters
Technology Integration
•• Open Hole FracsOpen Hole Fracs
•• Coiled TubingCoiled TubingFracsFracs
•• High EfficiencyHigh EfficiencyFracsFracs
Contact
• Minimize HSEImpact
• Reduce NPT
Telescoping Port
Controlled ElectrolyticMetallics
Plug & Perf Experience in North America
117140147084
120,000
140,000
160,000
180,000
200,000
To
talN
um
be
ro
fU
nit
s
Total number of Composite Plugs as of 6/1/12
5 © 2012 Baker Hughes Incorporated. All Rights Reserved.
18950
33550
66000
0
20,000
40,000
60,000
80,000
100,000
120,000
2008 2009 2010 2011 2012
To
talN
um
be
ro
fU
nit
s
Year
FracPoint Experience in North America
36062
25000
30000
35000
40000
45000
50000
Nu
be
ro
fS
tag
es
Total number of FracPoint sleeves as of 03/28/12
40664
6 © 2012 Baker Hughes Incorporated. All Rights Reserved.
4 64 8173957
7571
17152
0
5000
10000
15000
20000
25000
2005 2006 2007 2008 2009 2010 2011 2012
To
tal
Nu
be
r
Year
• Installed in more than 35 formations by 117 Oil & Gas Operators
• Trends – Increased number of stages per system
• >2400 Wells-38,000 Packers-40,000 Sleeves
Unconventional Reservoir Experience in China
• 13 Projects Completed• Vertical and horizontal wells
• Multi-stage sleeve fracturing
• Plug & Perf completions
• Drilled China’s first rotary• Drilled China’s first rotarysteerable horizontal well inshale oil formation
• 7 Projects scheduled• Sichuan and Tarim basins
© 2010 Baker Hughes Incorporated. All Rights Reserved.7
Interdisciplinary Approach
Geomechanics
Drilling & Evaluation
Stimulation
© 2009 Baker Hughes Incorporated. All Rights Reserved.8
Drilling & Evaluation
Completions & Production
Key Enablers
• 2 technologies have madeUnconventional Resourceseconomically viable
– Horizontal Drilling
– Horizontal Multi-zone HydraulicFracturing
©2009BakerHughesIncorporated.AllRightsReserved.
Vertical well,Single-zone frac
Horizontal wells,Multi-zone fracs
Vertical Well Horizontal Well
Fracturing
Plug-&-Perf
Perf Guns
• Cemented casing liner or full string
• Perforate and produce multiple pay zones with PerfGuns / TCP
• Composite Plugs designed for horizontal deployment
© 2010 Baker Hughes Incorporated. All Rights Reserved.10
E-4 Setting Tool
Composite Plug
Composite Plug Milling
GLYPHALOY (pronounced glif-aloy)
© 2011 Baker Hughes Incorporated. All Rights Reserved.11
Initial Dress After 43 Plugs After 79 Plugs
FracPoint System
• One-trip Modular customizable system with rotational capabilities
• Increases reservoir productivity with fracture control
• Eliminates perforating & liner cementing operations
© 2010 Baker Hughes Incorporated. All Rights Reserved.12
• Versatile
– Primary or re-frac applications
– Open or cased hole applications
– Horizontal, vertical, or deviated wellbores
• Engineering designed/tested and field proven technology
•• EvolutionEvolution ofof FracPointFracPoint From 8 to 30 stage systemsFrom 8 to 30 stage systems First 40First 40--stage systemstage system installedinstalled Technology under developmentTechnology under development
for unlimited stagesfor unlimited stages
FracPoint™ EX-C
IN-Tallic™ Disintegrating Frac Balls & Seats
• HP/HT Tripping Balls which degrades over time after the wellhas been stimulated
• Provides assurance that all restrictions are removed from theproduction string without costly interventions
• Reacts with flow back water from formation salts fordisintegrating.
© 2010 Baker Hughes Incorporated. All Rights Reserved.15
disintegrating.
• Can be rapidly removed with low acid concentrations
• Assures that all productive zones in the wellbore areoptimizing returns
OptiPortTM System
CT Frac Sleeve Completion Description
• Cased Hole – isolate with cement
• Open Hole – isolate with OH packers
• Sleeve activated by CT instead of balls
© 2011 Baker Hughes Incorporated. All Rights Reserved.16
Frac-Hook™ Multilateral System
• Increases reservoir contact
• Reduces CAPEX
• Minimizes surfaceconstraints
• Field-proven equipment
• Access to all laterals
• Deploy frac diverters withcoiled tubing or threaded
© 2009 Baker Hughes Incorporated. All Rights Reserved.17
coiled tubing or threadedpipe
• Maintain current fractechniques
• “Back-to-back” fracturing
• Future re-frac capability
• Installations
– 7 Level 3’s
– 40 Level 2’s
FracPoint w/ Integral Real-Time Monitoring
•FracPoint™ with monitoring capabilitieso10 stage 10,000’ lateral in the Bakken/Three Forks formation
oDistributed Temperature Sensor (DTS) fiber optic line
o5 Pressure/Temperature (PT) gages, every other stage
oSpecial feed-through RE packers and Sleeves
© 2009 Baker Hughes Incorporated. All Rights Reserved.18
Fractures, microseismics, and production
13 247 5689Events
Productionfrom PLT
NaturalFracture /
JointDensity
Ports
Packers
FracPoint MP Sleeves W/Direct Connect Ports
Run-In Position
Shifted Position
© 2010 Baker Hughes Incorporated. All Rights Reserved.20
• Allows for placement near the minimum boreholestress.
• Allows for improved fracture potential andreduced tortuosity of fracture Telescoping
Port
What Might the Future Look Like?
Annular Flow Velocity
0
1
2
3
0 1000 2000 3000 4000Velo
city
(ft/sec)
No EQUALIZER
with EQUALIZER
Wellbore Length (ft)