Engineering Services 1 17.01.07 New Delhi. Engineering Services2 Presentation Sequence Company...

Engineering Services 1

Engineering Services

17.01.07New Delhi


Presentation Sequence

• Company Profile

• Engineering Services, ONGC

• Assets Created

• Typical Offshore Facilities

• Assets under Creation/Renewal

• Assets Creation – Under Tendering

• Asset Creation – Future Plan

Contd . .


Company Profile

MSP


ONGC’s Strategic Vision 2001-2020

• To focus on core business of E&P

• Doubling reserves (i.e. accreting 6 billion tonnes of O+OEG) by 2020; out of this 4 billion tonnes are targeted from the Deep-waters.

• Improving average recovery from 28% to 40%.

• Equity Hydrocarbon from abroad.

SH


Financial Status (2005-06)

• ONGC posted a net profit of Rs. 14431 Crores, the Highest by any Indian Company.

• Practically zero debt Corporate.• Contributed over Rs. 23376

Crores to the exchequer.• Highest ever Dividend of Rs.

6417 Crores by any Indian Corporate.


Recognition in Last 12 Months

• ONGC became the NO. 1 E&P Company in the World and 20th among leading Global Energy majors as per Platts Top 250.

• ONGC became the first Central Public Enterprise to receiver the designated national authority for its clean development mechanism under the Kyoto Protocol.

• ONGC was conferred the “Golden Peacock Award for Corporate Social Responsibility in Emerging Economics, 2006.


Recognition in Last 12 Months

• ONGC secured the NDTV Profit Business Leadership Award in the Oil and Gas Category, handed over by the Hon’ble Prime Minister of India.

• ONGC was awarded the highest-ever Credit Rating for any Indian corporate by the International Credit Rating Agency Moody’s Investor Services.

• FY06 performance of ONGC has been rated ‘Excellent’ by the Department of Public Enterprises.

• ONGC has become the first PSU to get ISO 9001-2000 Certification from DNV for Internal Audit.


Engineering Services

ONGC


Engineering Services, ONGC

• Engineering Services is responsible for creating facilities for exploitation & transportation of hydrocarbons.

• To meet the above objectives, Engineering Services undertakes following activities:-

• Engineering• Construction• Facility Renewal• Marine Surveys

MSP



• Works(ISO-9001-2000 Certified)• Tendering & Award of EPC Contract• Contract Execution including Project

Management• Engg. & Construction related

Surveys.

• Design(ISO-9001-2000Certified)

• Engineering Consultancy• Facility Optimization• Technological Upgradation

• Maintenance Management

Activities



• Offshore• Process Platforms• Well Platforms• Clamp-on structures on existing

Platforms• Submarine Pipelines (trunk line, in-

field lines)• Offshore Power

Generation/Submarine cabling etc.

• Onshore• GGS/GCS• CTF• ETP• Mini Refineries• Pipelines• Power Generation

BHS

SA PF


Projects Execution Strategy

Western Region

Assets:Ahmedabad,Ankleshwar,Mehsana

Mumbai

Region

Assets:Mumbai High, Bassein & Satellite, Neelam & Heera&Engineering Services

North EasternRegion

Assets:Assam,Tripura

Central Region

SouthernRegion

Assets:Karaikal,Rajamundary

Major Works Centers of Engg. Services


Assets Created


•Western Offshore

• Process Platforms : 34

• Well Platforms : 146

• Clamp-on : 66

• Submarine P/L (Kms) : 4500+

• Eastern Offshore


(upto pre-monsoon’06)

Assets Created

Contd . .Neelam Process Complex


Growth of Process Platforms

Nos.

* For one year

IC Complex


Growth of Well Platforms

0

20

40

60

80

100

120

140

160

New 22 39 34 31 5 6 9

Cumm. 22 61 95 126 131 137 146

76-80 81-85 86-90 91-95 96-00 '01-05 '05-06*

Nos.

* For one year


Nos.

Growth of Clamp on Structures

0

10

20

30

40

50

60

70

New NIL NIL NIL NIL 30 36

Cumm. 30 66

76-80 81-85 86-90 91-95 96-00 2001-05


Kms.

Growth Of Pipelines

0

1000

2000

3000

4000

5000

New 500 742 704 1281 346 395 669

Cumm. 500 1242 1946 3227 3447 3842 4511

76-80 81-85 86-90 91-95 96-00 '01-05 '05-06*

* For one year


Typical Offshore Facilities


Typical Well Platform Requirements

• Structural Steel • 2000 to 3000 tonnes

• Submarine Pipelines• 15-20 Km (4” to 18”)

WF/WI/GL

• Other Items

• Valves• Vessels• Batteries• Line Pipes• CP Systems• Shutdown Systems

• Composite Materials• Solar Power Systems• Life Support Systems• Personal Safety Systems• Fire Detection & Protection Systems• Electrical, Instrumentation & Fiber Optic Cables.


Typical Process Platform Requirements

• Structural Steel - 4000 to 5000 tonnes• Line Pipe - 40 to 50 Km from interconnecting WF/WI/GL • Cables (Elect. & Instt.) - 200 Km • Other Items

• Pipes• Valves• Vessels• DCS• PLC• UPS & Batteries • HVAC Systems• CP Systems• HT Panels• LT Panels• Composite Material• Pipeline Coatings

• CCTV Systems• Paging & Intercoms • Gas Turbine Generator • Process Gas Compressor • MOL Pumps & Water Injection Pumps• Air Compressors • Solar Power Systems • Fire Detection & Protection Systems• Produced Water Treatment Systems• Life Support &Personal Safety System• Electrical, Instt. & Fiber Optic Cables.


Assets Under Creation / Renewal


Asset Under Creation

• Facilities

• Process Platform : 2 (BCP-B2 & Vasai East )

• Well Platforms : 16 (Heera Re-Development, C-Series, WPP-1 & 2)

• Submarine Pipelines : 267 Kms

• Value : US$ 1844 M(Rs. 8378 Crores)


Asset Under Creation

Sl.No.

Project Description Value Completion

1 BCP-B2 Gas Compressor Platform

US$ 283 M (Rs. 1300 Crs.)

29.02.2008

2. Vasai East

Process-cum Booster Compressor Platform Well Platform

US$ 456 M (Rs. 2117 Crs.)

02.04.2008

3. WPP-I Well Platform US$ 239 M (Rs. 1000 Crs.)

04.04.2007

4. WPP-2 Well Platform US$ 189 M (Rs. 866 Crs.)

19.04.2007

5. C-Series Well Platforms US$ 388 M (Rs. 1791 Crs.)

20.04.2008

6. Heera Re-development

Well Platforms & Pipelines

US$ 289 M (Rs. 1304 Crs.)

30.04.2008


Asset Under Renewal

• Facilities

• Process Platform : 1 (SH-RC)


• Pipelines : 239 Kms

• Awarded Cost : US$ 639 M(Rs. 2855 Crores)


Asset Under Renewal

Sl.No.

Project Description Value Completion

1. 26 Well Platforms

Revamp of un-manned platforms in Mumbai High

US$ 71 M (Rs. 330 Crs.)

30.04.2007

2. SH Revamp

Revamp of SHP Platform

US$ 42 M (Rs. 194 Crs.)

15.04.2007

3. PRP Replacement of Old Pipeline

US$ 526 M (Rs. 2330 Crs.)

30.04.2008


Asset Creation (Under Tendering)


Project under Tendering

• Facilities

• Process Platforms : 1 (New MHN)

• Clamp-on Project : 1

• Pipeline : 24 Kms. (UTG)

• Estimated Cost : US$ 904 M (Rs. 4160 Crores)


New MHN Process Platform

• Process Platform having following facilities:-

• Oil Handling : 48000 BOPD• Gas Handling : 6.8 MMSCMD• Water Handling : 215000 BOPD• Living Quarters : For 220 Persons• Flare Jacket :• Pipeline : 100 Kms• Modification of Existing : 14 Nos.

Platforms

• Estimated Cost : US$ 821 M (Rs. 3776.6 Crores)

• Schedule Completion : April, 2010


20” Gas Line between Uran & Trombay

• Laying of 20” pipeline between Uran Plant and Trombay Terminals

• Total Length : 24 KmsOnshore Area – 8.1 KmsOffshore Area – 8.4 KmsMarshy Area – 7.5 Kms

• Estimated Cost : US$ 52.4 M (Rs. 235 Crores)

• Schedule Completion : 31.05.2008


6 – Clamp-on Project

• Installation of Clamp-on Structure alongwith Modification works in Mumbai High Well Platforms.

• WA Platform• WB Platform• WI-6 Platform• IN Platform• IP Platform

• Estimated Cost : US$ 31 M (Rs. 148.5 Crores)

• Schedule Completion : 29.02.2008


Asset Creation:Future Plans


Future Business Plan

Offshore

• Project - 11 Nos.

• Indicative Cost - US$ 3986 M

Onshore

• Project - 9 Nos.

• Indicative Cost - US$ 2284 M


Asset Creation Future Plans - Offshore

Sl.No.

Project Description Indicative Cost Completion

1. B-22 Platforms

Well-cum Process Platform, Well Platform, Pipelines & Modifi.

US$ 360 M (Rs. 1650 Crs.)

28.02.2010

2. B-193 Platform

Well-cum Process Platform, Well Platform, Pipelines & Modifi.

US$ 406M (Rs. 1870 Crs.)

01.03.2010

3. B-Series Gas (MH) Platform

Well Platform & Pipeline

US$ 290 M (Rs. 1330 Crs.)

30.04.2010


Asset Creation Future Plans-Offshore

Sl.No

Project Description Indicative Cost

Completion

4. Grid Inter Connectivity

Grid Inter connectivity of 26 Well Platforms with Process Platforms

US$ 175 M (Rs. 850 Crs.)

30.04.2010

5. Conversion of Sagar Samrat

Conversion of Sagar Samart to MOPU

US$ 75 M (Rs. 345 Crs.)

01.03.2009

6. Pipeline Replacement Project

Rolling Plan for replacement of old pipelines

US$ 450 M (Rs. 2025 Crs.)

31.03.2011

7. Re-Re-Devlop plan of MH

Process & Well Platforms in Mumbai High

US$ 1340 M (Rs. 6164 Crs.)

Not yet firmed up


Future Revamp Projects:Offshore

Sl.No.


Completion

1. 30 PLF. Revamp

Revamp of 30 well head platforms in MH & N and H

US$ 85 M (Rs. 400 Crs.)

30.01.2010

2. Revamp of WIN, WIS, ICW & SHW PLF.

Revamp of Water Injection Platforms of Mumbai High

US$ 400 M (Rs. 1840 Crs.)

30.04.2010

3. Revamping Well-head of PLF.

3rd Phase of revamp of Well-head Platforms

US$ 85 M (Rs. 400 Crs.)

30.04.2009

4. Revamp of Neelam & Heera Platforms

Revamp of NLM,HRG & HRA Process Platforms and 13 Well Platforms

US$ 320 M (Rs. 1470 Crs.)

15.05.2009


Future Business Potential : Onshore

Sl.No.


Completion

1. Assam Renewal Project

Revamp of existing facilities in Assam Asset

US$ 550 M (Rs. 2500 Crs.)

30.01.2010

2. Western Onshore Renewal

Revamp of existing facilities in Western onshore Asset

US$ 650 M (Rs. 3000 Crs.)

30.12.2010

3. Tripura Power Plant

1000MW Power Plant in Tripura

US$ 870 M (Rs. 4000 Crs.)

-

4. GCS and Trunk Pipeline

GCS and Trunk pipeline in Tripura Project

US$ 40 M (Rs. 180 Crs.)

31.12.2008

5. Refinery and new facilities

Refinery and new facilities at Rajahmundry

US$ 31.5 M (Rs. 148 Crs.)

31.05.2009


Future Business Potential : Onshore

Sl.No.

Project Description Indicative Cost Completion

6. Cauvery Asset

New Facilities at Karikal

US$ 31 M (Rs. 145 Crores)

31.03.2010

7. Ahmedabad Asset

Construction of 3 GGS

US$ 25 M (Rs.120 Crores)

31.05.2009

8. Mehsana Asset

Construction of 4 GGS and 1 ETP


31.05.2009

9. Ankelashwar Asset

Construction of GGS, ETP, CPF etc.


30.04.2010


Expectation from the Industry

1) Competitive and Clean bids.

• All BEC requirements to be addressed.• Proven Technology• No deviations

2) Functional specifications are given in ONGC Tender, ONGC expects bidders to use this flexibility to provide:-

• Cost effective solution• Optimized Design• New generation of equipment

3) ONGC is following Three Tier Safety System during Offshore Construction, it expects all statutory SHE considerations/ requirements are followed during execution for

• Crew• Vessel• Equipment• Procedure

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