Elytone CP Y2016
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Transcript of Elytone CP Y2016
Page 1
Company Profile
音律電子股份有限公司
Elytone Electronic Co., Ltd.
-2016-
2016/3/1 V1.1
Page 2
Milestones 1980 Founded Elytone Electronic Co., Ltd
1989 Established San Hsia Factory for expansion
1993 Added Lightion factory–mass production site in China
1996 Obtained ISO 9001 certification
2000 Obtained ISO 14001 certification
2001 Obtained QS 9000 Certification
2001 Added new manufacturing site in Dapu, Taiwan
2002 Added new manufacturing building in Lightion, China
2006 Obtained TS 16949 certification
2007 Obtained OHSAS 18001 certification
2010 Implemented 6 Sigma (Black-Belt) management systems
2011 Adopted LEAN manufacturing systems
2012 Implemented 6 Sigma (Green-Belt) for mid-management
2016 Obtained ISO13485 certification (Expected in April ,2016)
Page 3
Global Locations
Taipei (HQ) Office
Dapu Factory
Hong Kong Office
Dongguan Lightion
Electronics Co., Ltd
Tokyo Office US Office
(Stamford, CT)
US Office
(Los Angeles, California)
Dongguan Lightion Factory Dapu Factory
Page 4
Manufacturing
Dapu Factory
Lightion Factory
Quality
Quality
Assurance
Engineering
Audio OEM/ODM
Magnetics
Production Management
Control
Production Control
Logistics
Quality Control
President
Power
RF Component
Modules
Purchasing
Elytone
Sales
Lightion
Overseas
General Manager Office
Organizational Structure
Page 5
Employees
CURRENT STATUS
Production Direct
Production Indirect
Production Engineering
Q.A Inspectors
QA Staff
R & D
Sales & Marketing
Administration
Total
TAIWAN
17
14
11
6
7
64
45
55
219
CHINA
2345
268
172
227
76
52
8
163
3311
TOTAL
2362
282
183
233
83
116
53
218
3530
Page 6
Total Market Share
Page 7
Transformers OEM/ODM
Product Categories (2015):
Page 8
Audio Product Range
Wireless BT Speaker In ceiling/In wall
Crossover
Networks
Switching Power
Supply For Audio
Sound Bar
Amplifier
Multi Channel Amplifier Full Range Amp with
Switching Power Supply
Page 9
Software Capability
• Audio DSP algorithm design (platform: ADI, TI)
• Smart Home Network System Design (Ethernet, WiFi, BLE, etc)
• MCU / Embedded RTOS capability
• WiFi Audio System Design experience (Airplay, DLNA, BT, Tx Rx)
• POE (Power Over Ethernet) design experience (keypad)
Page 10
Differentiate for Medical Customers -Provide Confidence and Credibility
“Creating Partners for Life”
Page 11
Elytone can build electronic components used in Medical devices
Ultrasound, MRI , CPAP , Home Therapy , Pill Dispensing….
ISO 13485
Elytone Medical Electronics
Page 12
POWER INDUCTORS
Pin Type Inductors, SMD
Type Inductors
POWER TRANSFORMERS
High Power Transformers,
SMD Power Transformers
CURRENT SENSOR
TRANSFORMER
EMC
Common Mode Choke,
Differential Mode Choke
Major Product Categories
POE TRANSFORMER
Surface Mount
Through Hole
PFC CHOKES
PFC chokes ( power factor
Correction chokes)
GATE DRIVER
TRANSFORMER
Surface Mount
Through Hole
Page 13
Key Applications: Consumer Electronics
LCD TVS
AC Common Mode Chokes
DC Common Mode Chokes
Switching Transformers
LAN Transformers
Modem Transformers
Power Inductors Wireless Power
Transfer Coil
SMART PHONES · TABLET PCS · MOBILE PHONES · WIRELESS CHARGING SYSTEMS
Transformers
Power Inductors
DIGITAL STILL CAMERAS
LAPTOPS
Power Inductors
Transformers
LED LIGHTING
Power Inductors
GAME CONSOLES
Power Inductors
LAN Transformers
Modem Transformers
AC Common Mode Chokes
DC Common Mode Chokes
Power Inductors
AC Common Mode Chokes
HOME APPLIANCES
Transformers
PRINTERS
Power Inductors
DC Common Mode Chokes
Switching Transformers
AIR-CONDITIONERS
AC Common Mode Chokes
Small-sized reactors
Normal Mode Chokes
Page 14
Key Applications:Automotive application IGBT
Isolation transformer for IGBT control to drive HEV/EVs & motors for air-conditioning
CAN BUS
Common mode choke for CAN Bus
HID/LED
Common mode choke for electric source of head light driving circuit
BACK SONAR
Step-up transformer for driving a Back Sonar’s ultrasonic-waves
BATTERY
Isolation transformers for Li-battery monitors
ECU
CAR NAVIGATION
Power Inductors
BATTERY CHARGER
REACTORS & TRANSFORMERS
EV CHARGERS
Transformers DCL/ACL Reactors
Page 15
Key Applications:Industrial application
SIGNAL
Transformers
SOLAR POWER
Transformers
DCL/ACL Reactors
SECURITY, RFID
AC Common Mode Chokes
Common Mode
Chokes
Normal Mode
Chokes
DCL/ACL Reactors
INVERTERS FOR ELECTRICITY GENERATION
Transformers
FORK LIFTS
HYBRID CONSTRUCTION MACHINERY
Transformers Reactors
Edgewise Coils
DCL/ACL Reactors
WIND POWER GENERATION
CONTROL SYSTEMS FOR INDUSTRIAL ROBOTS
Transformers
POWER LINE COMMUNICATION Common Mode
Chokes
Isolation Transformers
Page 16
RF Transformers/Modules
BALUN TRANSFORMER COUPLER
•Diplexer Filter: 42/54MHz 、 65/86MHz、 85/102MHz、 204/258MHz
stop frequency to 1.2GHz(DOCSIS3.1 version)
•Forward Equalizer: 0~30dB/0~25dB series, stop frequency to 1.2GHz(DOCSIS3.1 version)
•Reverse Equalizer: 1~12dB series, DOCSIS3.1 version
•Inverse Equalizer : 1.5~21dB series, DOCSIS3.1 version
Page 17
Quality Certifications
• ISO 9001 :2008
• ISO 14001:2004
• ISO/TS 16949:2009
• OHSAS 18001:2007
• ISO 13485 (Expected
in April ,2016)
Page 18
•Work with customers to shorten development time
•Manage new projects from conceptual design to mass production
•Help customers with cost-savings
•Source applicable/particular components and materials when possible
•Our in-house 3D printer and 3D Milling Machine speed up development
Research and Development
Page 19
Create Precision Models and
Prototype Quickly
3D Printer-build Samples to make
sure the dimension of plastic parts.
R &D Equipment
Saving time in the development cycle, saving time and costs.
3D Printer 3D Milling Machine
Page 20
Service
Range
Electronics
Assembly
Mechanical
Assembly
Turnkey
Projects
Manufacturing Automation
Page 21
As a leading manufacturer of transformer and audio OEM/ODM
products, Elytone invests in key automation equipment such as
MI, DIP and ATE machines, which increases overall efficiency
and shortens overall time to market.
Key Automation Equipment
Page 22
Elytone’s industrial sector includes usage of
SMT, A.O.I and AI machines, proven
investments that improve upon efficiency.
PCB Dimension: Max 510(L)X440(W)mm,
Min 50(L)X50(W)mm, Thickness:0.3-3.0mm
Automation (OEM/ODM)
FLEXIBLE MOUNTER
A/I Axial Sequencer A/I Radial Insertion
A.O.I Inspection
A/I Axial Insertion
X-Ray Inspection
MID-SPEED MOUNTER
Page 23
Automation (OEM/ODM) MID-SPEED MOUNTER
Laser Vision Measurement SMD HOT PLATE STATION Reflow Oven
FLEXIBLE MOUNTER BGA REWORK STATION
Page 24
Multi-spindle
Winding Machine
Automation (Transformers)
Loop Wire
Winder
Winding
Machine
Page 25
Test Item-AEC-Q200
Page 26
QA Lab-Test Equipment
Vibration Test Salt Spray Test
Temp/ Humidity Chamber
Thermal Shock
(TSK-D4C & ESPEC TSD-100)
(EM-600F2K-40N120) (TMJ-9702)
(THS-C7C-150)
Page 27
QA Lab
EDX-P330
Elytone’s Quality Assurance Lab is RoHS compliant, with hazardous element analyzers and x-ray spectrometers for safer
EA1000AIII
Page 28
Quality System
•DVT
•DQT
•Reliability
Tests
•Safety Tests
•SQM
•QSA/QPA
•RoHS
•REACH
•Scorecard
•LRR Monitor
•Incoming Mat'l
Control
•Supplier CAR
•MRB
•Mat'l RoHS
Control
•In-Process
Monitor
•BOM Check
•Equipment Check
•Calibration
•Safety
Compliance
•Mfg 100%
•Functional Check
•Out of Box
Inspection
•Functional
•Check
•Zero Defect
•Control
•ORT
•Safety Tests
•Customer
•Service
•Customer Satisfaction
•Improving Action Driven
Continuous Improvement
Quality System Quality System
Page 29
Utilizing Six Sigma methodology, Elytone emphasizes consistent quality
improvements to provide the best electronic products and services.
Provide exceptional service and support as a leader in
efficiency, customer service and first-rate products.
Our Vision:
Define Measure Analyze Improve Control
Page 30
+886 2 2671 2071 [email protected] www.elytone.com.tw
Headquarters:
9, Lane 210, Wen Chang St., Taipei 10664, Taiwan
Tel: 886 2 2671 2071 Ext: 3325
Fax: 886 2 2672 3775
Dapu Factory: 218, Sec. 2, Chung Cheng Road, San Hsia Dist. 23742, New
Taipei City, Taiwan
Tel: 886 2 2671 2071 Ext: 3325
Fax: 886 2 2672 3775
Dong Guan Lightion Electronics Co, Ltd: Meilin District, Dalingshan, Dongguan City, Guangdong
Province, China
Tel: 86 769 83352904
Fax: 86 769 83357953