Elevance Clean™ Solvents: Performance & Sustainability Through a Unique Biorefinery Process SATA...

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Elevance Clean™ Solvents: Performance & Sustainability Through a Unique Biorefinery Process SATA Fall Meeting 9-24-15 Courtnay Shaner

Transcript of Elevance Clean™ Solvents: Performance & Sustainability Through a Unique Biorefinery Process SATA...

Page 1: Elevance Clean™ Solvents: Performance & Sustainability Through a Unique Biorefinery Process SATA Fall Meeting 9-24-15 Courtnay Shaner.

Elevance Clean™ Solvents:Performance & Sustainability Through a Unique Biorefinery Process

SATA Fall Meeting9-24-15

Courtnay Shaner

Page 2: Elevance Clean™ Solvents: Performance & Sustainability Through a Unique Biorefinery Process SATA Fall Meeting 9-24-15 Courtnay Shaner.

AgendaElevance and Technology OverviewElevance Clean™ 1000Better Products can be Sustainable and Safe, too

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Page 3: Elevance Clean™ Solvents: Performance & Sustainability Through a Unique Biorefinery Process SATA Fall Meeting 9-24-15 Courtnay Shaner.

Copyright 2015, Elevance Renewable Sciences, Inc. All rights reserved.

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Elevance Renewable Sciences is…

… a leader in the chemical conversion of renewable feedstock into a wide range of

both traditional and novel specialty chemicals

Key StatsEmployees: ~150Founded: 2007

Headquarters: Woodridge, IL

…empowering formulators with a wide range of specialty chemicals which impart

improved performance with a smaller environmental footprint

Page 4: Elevance Clean™ Solvents: Performance & Sustainability Through a Unique Biorefinery Process SATA Fall Meeting 9-24-15 Courtnay Shaner.

Copyright 2015, Elevance Renewable Sciences, Inc. All rights reserved.

Metathesis enables optimization of solvent performance

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1 Knothe, G. et al. Ind. Eng. Chem. Res. 2011, 50, 4177. 2 Hu, J. et al. Ind. Eng. Chem. Res. 2004, 43, 7928.

The solvent power of fatty esters increases with decreasing chain length.1,2

The solvent power of fatty esters increases with degree of unsaturation.1,2

The degree of unsaturation in a nonaromatic solvent is directly proportional to its oxidative instability.

O

OO O

O

O

The fundamental physicochemical properties that affect the solvent characteristics and efficacy of biomass can be tuned by olefin metathesis.

represents catalytic olefin cross metathesis scission process at points of unsaturation in commodity oils

Any unsaturated commodity oil can be upgraded through Elevance

technology.

Page 5: Elevance Clean™ Solvents: Performance & Sustainability Through a Unique Biorefinery Process SATA Fall Meeting 9-24-15 Courtnay Shaner.

Copyright 2015, Elevance Renewable Sciences, Inc. All rights reserved.

Metathesis enables optimization of solvent performance

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The solvent power of fatty esters increases with decreasing chain length.1,2

The solvent power of fatty esters increases with degree of unsaturation.1,2

The degree of unsaturation in a nonaromatic solvent is directly proportional to its oxidative instability.

1 Knothe, G. et al. Ind. Eng. Chem. Res. 2011, 50, 4177. 2 Hu, J. et al. Ind. Eng. Chem. Res. 2004, 43, 7928.

O

OO O

O

O

R

The fundamental physicochemical properties that affect the solvent characteristics and efficacy of biomass can be tuned by olefin metathesis.

represents catalytic olefin cross metathesis scission process at points of unsaturation in commodity oils

Any unsaturated commodity oil can be upgraded through Elevance

technology.

Page 6: Elevance Clean™ Solvents: Performance & Sustainability Through a Unique Biorefinery Process SATA Fall Meeting 9-24-15 Courtnay Shaner.

Copyright 2015, Elevance Renewable Sciences, Inc. All rights reserved.

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Aqueous Surfactant cleaners

(RTU)

Surfactants with co-solvents

(RTU – O/W emulsion)

Non-aqueousSolvent-only

(Spray & Rinse)

The decision to formulate a cleaner that contains solvent is usually driven by the difficulty of the task…

Light oils

consumer

Heavy oils

industrial & institutional

Oil-based muds

industrial

Greases

industrial

Bitumen & Asphalts

industrial

Solvents are generally used for treating soils that would otherwise require too much time, force and heat for the customer to remove. To the end user, this activity is a necessity on which they hate to spend time, money and effort.

Solvents, surfactants water(RTU – W/O emulsion)

Semi-aqueous

Page 7: Elevance Clean™ Solvents: Performance & Sustainability Through a Unique Biorefinery Process SATA Fall Meeting 9-24-15 Courtnay Shaner.

AgendaElevance and Technology OverviewElevance Clean™ 1000Better Products can be Sustainable and Safe, too

7

Page 8: Elevance Clean™ Solvents: Performance & Sustainability Through a Unique Biorefinery Process SATA Fall Meeting 9-24-15 Courtnay Shaner.

Copyright 2015, Elevance Renewable Sciences, Inc. All rights reserved.

Orange Production is Declining while Demand for d-Limonene is Increasing

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2000-01

2001-02

2002-03

2003-04

2004-05

2005-06

2006-07

2007-08

2008-09

2009-10

2010-11

2011-12

2012-13

2013-14

2014-15

2015-16

2016-17

2017-18

2018-19

2019-20

2020-21

2021-220

100

200

300

400

500

600

0

5

10

15

20

25

30

35

40

45

Brazil- Actual Florida- Actual Brazil- Forecasted

Florida- Forecasted orange terpene demand Exponential (orange terpene demand)

U.S. Marketing Year

Ora

nge

prod

uctio

n (m

illio

ns o

f box

es)

Ora

nge

terp

ene

dem

and

(tho

usan

ds o

f met

ric

tons

)

Crop disease and reduced OJ consumption behavior have triggered sustained supply reductions and price increases the coming decade, while terpene solvent demand increases.

Courtnay Shaner
I don't understand how reducing OJ consumption will lead to reduced supply...
Page 9: Elevance Clean™ Solvents: Performance & Sustainability Through a Unique Biorefinery Process SATA Fall Meeting 9-24-15 Courtnay Shaner.

Copyright 2015, Elevance Renewable Sciences, Inc. All rights reserved.

Elevance Clean™ 1000The Advantage of d-Limonene Independence

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Elevance Clean™ 1000 is a high-performing, bio-based ester that easily formulates with d-limonene to mitigate price stability and security of supply problems in tar/asphalt removal and degreasing products.

Protects profitability by insulating from supply shortages

Protects profitability by insulating from d-limonene price instability

Boosts product performance while maintaining citrus aesthetic

Assimilates well in existing dL formulations; similar HLB requirement.

Page 10: Elevance Clean™ Solvents: Performance & Sustainability Through a Unique Biorefinery Process SATA Fall Meeting 9-24-15 Courtnay Shaner.

Copyright 2015, Elevance Renewable Sciences, Inc. All rights reserved.

Elevance Clean™ 1000Asphalt & Tar Removal

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Elevance Clean™ 1000 creates cost advantages for your d-limonene cleaners, provides insulation from citrus supply/price fluctuations, while enabling measurable degreasing improvements.

Elevance Clean™ 1000 EC1000 : d-Limonene (2:1) EC1000 : d-Limonene (1:2) d-Limonene60.0

65.0

70.0

75.0

80.0

85.0

90.0

95.0

100.096.0

92.6 91.3

84.0

% Asphalt Removal

ASTM D4488| Testing Cleaning Performance of Products Intended for Use on Resilient Surfaces3” x 6” x 1/16” stainless steel plate painted with a uniform film of driveway sealcoat tar| 24 h cure @ 23 C | 5.00 mL formulation-imbibed cellulose sponge | Gardner Scrub Apparatus | Formulation: 80% solvent, 10% emulsifier, 10% rinse aid.

Courtnay Shaner
does it matter how many passes?
Page 11: Elevance Clean™ Solvents: Performance & Sustainability Through a Unique Biorefinery Process SATA Fall Meeting 9-24-15 Courtnay Shaner.

Copyright 2015, Elevance Renewable Sciences, Inc. All rights reserved.

Elevance Clean™ 1000Motor Oil & Lithium Grease

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Elevance Clean™ 1000 is more effective in the removal of tenacious, persistent grease than d-limonene, and soy methyl ester (a common dL extender candidate) in immersion cleaning.

0 20 40 60 80 100

49 36 40 46 43 2849

172205

298

400 400

Time (min) to Complete Removal as a Function of Extender Added

Elevance Clean™ 1000Soy Methyl Ester

% Extender in d-Limonene

Modified MIL-PRF-32295A – Cleaning Procedure 4.5.915W-40 motor oil and lithium complex grease, equal weights – 25 wt% of a 1:1 dichloromethane/hexane dispersion | grease coated microscope slides (30 mm height of grease; 25 x 75 mm slide) | 24 h air dry | 90 mL microemulsions | Timed to complete removal (visual; >95%) | 4% solvent aq. microemulsions tested.

Page 12: Elevance Clean™ Solvents: Performance & Sustainability Through a Unique Biorefinery Process SATA Fall Meeting 9-24-15 Courtnay Shaner.

Copyright 2015, Elevance Renewable Sciences, Inc. All rights reserved.

Starting Point FormulationsDemonstrating Common HLB Requirements

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The ease with which Elevance Clean™ 1000 can be blended into d-limonene formulations – non-aqueous and semi-aqueous microemulsions – is exemplified in the following formulations.

http://www.elevance.com/index.php/products/product-technical-data

Page 13: Elevance Clean™ Solvents: Performance & Sustainability Through a Unique Biorefinery Process SATA Fall Meeting 9-24-15 Courtnay Shaner.

AgendaElevance OverviewElevance Clean™ 1000Better Products can be Sustainable and Safe, too

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Page 14: Elevance Clean™ Solvents: Performance & Sustainability Through a Unique Biorefinery Process SATA Fall Meeting 9-24-15 Courtnay Shaner.

Copyright 2015, Elevance Renewable Sciences, Inc. All rights reserved.

Elevance Clean™ EHS AdvantagesVOC Exemptions (U.S. vs. Global)

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1. Directive 2004/42/CE of the European Parliament and the Council. 2. Title 40 CFR 59.203 - Standards for consumer products (US)

Elevance Clean™ 1200 exceeds VOC exempt classification requirements for the EU and U.S.1,2

Elevance Clean™ 1000 is an LVP-VOC. It meets VOC exempt classification requirements for the U.S only.2

Elevance Clean™ 1000

Elevance Clean™ 1200

Aromatic 150™ d-Limonene Methyl Soyate RhodiaSolv® IRIS0

50

100

150

200

250

300

350

233267

184 176

333

196

Initial Boiling Point (°C)

ASTM D2887 | Boiling Range Distribution of Petroleum Fractions by Gas Chromatography

216

C2

250

C1

Page 15: Elevance Clean™ Solvents: Performance & Sustainability Through a Unique Biorefinery Process SATA Fall Meeting 9-24-15 Courtnay Shaner.

Copyright 2015, Elevance Renewable Sciences, Inc. All rights reserved.

Elevance Clean™ EHS AdvantagesNon-Flammable

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1. OSHA Standard 29 CFR 1910.106

Elevance Clean™ 1200 and Elevance Clean™ 1000 are non-flammable in accordance with OSHA designations, imparting an added element of safe handling and transport.1

ASTM D93 | Flash Point by Pensky-Martens Closed Cup Tester

Elevance Clean™ 1000

Elevance Clean™ 1200

Aromatic 150™ d-Limonene Methyl soyate Rhodiasolv® IRIS0

20

40

60

80

100

120

140

102

127

62

43

130

98

Flash Point (°C)

93 C

2

Page 16: Elevance Clean™ Solvents: Performance & Sustainability Through a Unique Biorefinery Process SATA Fall Meeting 9-24-15 Courtnay Shaner.

Thank you.