Electrical Rating WARNING - National Petroleum...
Transcript of Electrical Rating WARNING - National Petroleum...
07/07
Field Wiring DiagramAtlas Retail / Commercial Dispensers
Electronic and Mechanical UnitsSheet 1 of 6
Used OnAtlas Retail and CommercialDispensers with Mechanical and Electronic Displays. FE-356G
Electrical Rating
Gasboy recommends the use of one 15 AMP breaker per dispenser
Gasboy requires valance lights be placed on a separate 15 AMP breaker.
Important Note: Sharing conduit to the dispensers with other non-Gasboy devices is contrary to the installation and sitepreparation manuals and may void warranty.
Reference Manuals
MDE-4333 Atlas Site Preparation Manual
MDE-4331 Atlas Installation Manual
Active STP ConnectionsThe Atlas Dispenser STP1 STP2 One-Grade ..............................Two-Grade ............................
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Safety Procedures
Dangerous environment.Highly �ammable/explosive fuels andhigh voltage are present.Failure to observe all safety precautions couldresult in serious injury or death.Observe all safety precautions asoutlined in Gasboy manuals.
WARNING
Do not provide service loops or leave excess wire in electronics cabinet. Cut all wire lengths to size su�cient to reach termination without stress or excess. Dress all wires neatly along surfaces so as not to obstruct access to terminations and devices.
To avoid damage to the CPU PC board, all unused wires must be individually capped. Before applying power, you must verify that the RESET COMPLETE, FAST FLOW, SUBM. STARTER DRIVE wires are not shorted to conduit or chassis.
SUBM. STARTER DRIVE line can supply 300 mA AC maximum to control submersible starter relays. This line must not be directly connected to a submersible pump.
External submersible relays are required unless the remote dispenser is equipped with the submersible drive relay option. The submersible drive relay option provides a SUBM PUMP DRIVE line (MOTOR 1 HOT) which can directly drive a submersible pump up to 3/4 HP at 115 VAC or 1-1/2 HP at 230 VAC. The 14 gauge MOTOR 1 or 2 FEED and MOTOR 1 or 2 HOT wires are always present. Verify that the submersible drive relay option is installed prior to wiring. The power supplied to the MOTOR 1 or 2 FEED must be able to handle the load of the submersible pump.
RESET COMPLETE (switch detect) line can supply 170 mA AC maximum for connecting to fuel management system circuitry and in applications where control of a remote slow �ow valve (satellite) is required.
FAST FLOW line can supply 170 mA AC maximum is provided to allow for control of a satellite along with remote control or monitoring of the fast �ow valve found in the pump.
If the AUTH (CONTROL/PUMP MOTOR FEED) line is controlled by a fuel management system using solid state relays, a resistor assembly must be installed between the Control Feed line and Feed Neutral to prevent false triggering of the authorization input. The resistor assembly is 8.2K OHM, 10 Watt (P/N C05818) for 115/230 VAC domestic and 30K OHM, 10 Watt (P/N C06683) for 230 VAC international wiring.
When used with an aboveground tank, the valve mounted at the tank MUST NOT be connected to the RESET COMPLETE or SUBM STARTER DRIVE lines. If the optional internal relay kit is installed AND the valve's current draw will not exceed 1 Amp, the valve can be connected to the SUBM PUMP DRIVE line. Otherwise, it should be driven from the external submersible starter relay. In all cases, the tank valve must operate at the same voltage as the submersible pump.
When multiple dispensers are used to control a common submersible starter relay or pump, and the Atlas unit is controlled (authorized) through the AUTH (Control/Motor Feed) line (as in the case of some fuel management systems), it is important that the lines from the Atlas unit to the submersible equipment be isolated from each other. This can be accomplished by running the submersible control lines through a secondary set of relay contacts in the fuel management system. If a secondary set of contacts is not available, external control relays must be used between the Atlas unit and the submersible starter relay or pump. Another option is to provide a separate submersible starter relay for each hose outlet. In no case can the submersible drive lines from the Atlas unit be tied together.
When using remote dispensers and submersible starter relays are always recommended when a submersible pump is used. However, the control circuit is capable of directly driving a submersible pump up to 1 HP at 115/230 VAC. Any pump over these ratings will require a submersible starter relay.
If combining a remote dispenser with a fuel management system, the maximum HP limitation for directly driving a remote dispenser without the use of an additional relay of submersible starter must be the lower of the two components.
Internal wiring that is not �eld terminated may be white in color.
Wires labeled with two colors signify that the �rst color is the color of the wire and the second is that of the stripe. For example, BLU/WHT would indicate a blue wire with a white stripe.
DC conduit is used only in Pulse-out units.
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Contents
Sheet Description Models
Cover Sheet (Safety, notes and speci�cations)
9852KX, 9853KX, 9852KXTW1, 9853KXTW1, 9852KXTW2, 9853KXTW2
91/8752KX, 91/8753KX, 91/8752KXTW1, 91/8753KXTW1, 91/8752KXTW2, 91/8753KXTW2
9840KX
9850KX
8852KX, 8853KX, 8852KXTW1, 8853KXTW1, 8852KXTW2, 8853KXTW2
Atlas Retail Dispenser with Electronic Display Pulse-out Field Wiring Diagram.Atlas Commercial Dispenser with Electronic Display Field Wiring Diagram.
Atlas Retail Dispenser with Mechanical Display Field Wiring Diagram.
Install a single EMERGENCY POWER CUTOFF control to remove AC power from site dispensing equipment.(The control is an additional safety feature, and not a substitute for NEC/NFPA30 circuit breaker requirements).Label the EMERGENCY POWER CUTOFF switch and instruct owner to keep area clear of obstacles.
Connect an insulated grounding conductor from the dispenser power panel to the site grounding electrode (size per NEC).
Install power breakers to each circuit leading to the dispensing unit and STP. It must be capable of simultaneously disconnecting hot and neutral conductors.Note: In Canada, switching neutral is contrary to the Canadian Electrical Code, reference part 1, rule 14-014.
Only �eld wiring connections are shown in the junction boxes. Cap all unused wires. Local and National Electrical Codes may apply.
Install conduit per NEC for hazardous locations. Potting is required for conduit that passes through any portion of a hazardous vapor area to ensure vapor barrier integrity.Wires - All wires are 14AWG (copper stranded) unless otherwise noted. Dispenser ground wire is 12AWG (copper stranded). Power loading and distance run may require larger wire size.Wire all circuits NEC Class 1, except wiring to speaker (intercom) and call button which must be NEC Class 2. Gasboy two-wire is NEC Class 1 and may share the main power conduit.
2-Wire Communication Wiring: For installations with 'new' wiring, use unshielded twisted pair (UTP) data wires. Wiring Spec: 10-12 twists per foot, 18AWG up to 1000 foot runs (2000 ft. total) or 14AWG up to 2600 foot runs (5200 ft. total) unshielded, 300V minimum, stranded annealed copper tinned wire, PVC insulation of type TFFN, THHN or MTW, UL approved gasoline and oil resistant. Reference C&M Corporation Part #27525 (18AWG) or equivalent. See site preparation manual requirements where 14 AWG may be required.
Consult manufacturer speci�cations for wire nuts to determine maximum number of wires that may be used per nut.
STP isolation relay boxes are required by NEC 514-6 to:a. Allow service of one unit safely without removing power from all dispensing equipment.b. Prevent damage to equipment from cross-phasing. Damage caused by cross-phasing is not covered by warranty. (Use local supplier for Isolation Relay Boxes).
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Control Valves0.2 AMP @120 VAC0.1 AMP @ 240 VAC
Electric Reset Motors2.2 AMP @120 VAC1.1 AMP @ 240 VAC
Lights1.0 AMP @ 120 VAC 50/60 Hz.0.5 AMP @ 240 VAC 50/60 Hz.
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Atlas Commercial Dispenser with Electronic Display Field Wiring Diagram.
Atlas Commercial Dispenser with Electronic Display Field WiringDiagram.
Installation Procedures
07/07
This Sheet
Atlas Retail Dispenser with Electronic
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Field Wiring DiagramAtlas Retail / Commercial DispensersElectronic and Mechanical Displays
Sheet 2 of 6
Wire Color ChartBlack BLKBrown BRNRed REDOrange ORAYellow YELGreen GRNBlue B LUViolet VIOGray White WHTWhite with bla c k stripe W/BWhite with red stripe W/RGreen with y ellow stripe G/Y
NOTE: Pump handle goes to M01598 and Pulser goes to M05200.
Symbols Chart
Wire Nut
Crimped Wire Nut
Earth GroundScrew Terminal
Earth Ground
No Connection
Connection
GRA
Display Pulse-out Field Wiring Diagram. FE-356G
NOTE: Control System Setup. For Money, use Penny and Penny Return and for Volume, use Pulse and Pulse Return.
NOTE: J400 connectsto P120 or P220 to match incoming AUTH voltage (P120 is for 120 VAC, P220is for 220 VAC).
NOTES: 1. Dual sided unit shown. For single sided unit make side 1 connections and cap side 2 wiring. All unused wiring must be properly capped.2. On all 8800K models, if Pulse-out mode is not being used, the AUTH lines must remain open.
FIELD WIRING CONDUIT
ELECTRONICS CABINETMAIN JUNCTION BOX
Earth Ground Screw Terminal
CD MODULE 115/230 VAC
J402-2J402 (To Pump Control Board)
J401
J403 P403
TO P301ARETAIL PULSE OUT PCA
J402-1
A11 (WHT) A1 (BLK)
54
3128
96
7B-14
2 WIRE
J400 12
BLK-18GAWHT-18GA
BLU-18GAYEL-18GA
BLK-18GAWHT-18GA
WHT-18GA
WHT-18GA
WHT-18GA
WHT-18GA
WHT-18GA
WHT-18GA
WHT-18GA
WHT-18GA
RED-18GA
RED-18GAYEL-18GABLU-18GA
WHT-18GA
BLK-18GA
BLU-18GA
BLU-18GARED-18GA
T17448-GXVARISTORASSEMBLY
J403-1
J404A
PENNY 1 RTN
PENNY 1
PULSE 1 RTN
PULSE 1
PENNY 1 RTN
PENNY 1
PULSE 1 RTN
PULSE 1
PENNY 2 RTN
PENNY 2
PULSE 2 RTN
PULSE 2
PENNY 2 RTN
PENNY 2
PULSE 2 RTN
PULSE 2
J301P404A/B
M05718A001M05189A004
J403-3
GRN-18GAGRN-18GA
SLOW DOWN VALVE A
MAIN VALVE AEARTH GROUND
CD MODULE-NEUTRALSTP A
STP BMAIN VALVE B
SLOW DOWN VALVE B
DATA IN
DATA OUT
SPARE
SPARE
BALL
AST
(115
V O
R 23
0V)
B-SIDE VALVESWIRED SAME AS
A-SIDE
LIGHTS-NEUTRAL LIGHTS115V OR 230V
STP CONTROL A
DATA “A”/DATA INDATA OUT
NEUTRAL
MAIN BREAKER
LIGHTS BREAKER
TO CONSOLE
115V OR 230V
B
W
RED-18GAYEL-18GABLK-18GA
CONTROLVALVE A 115V
4 5
TO P301BRETAIL PULSE OUT PCAJ404B J301P404A/B
M05718A001M05189A0044 5
M05
189A
004
DC
CO
ND
UIT
MA
IN C
ON
DU
ITM
0485
0A00
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RETAIL ELECTRONIC UNIT MODELS: 8852KX, 8853KX, 8852KXTW1, 8853KXTW1, 8852KXTW2, 8853KXTW2
AUTH-A BRN
AUTH-B BRN
SP-1 YEL-18GA (SPARE)SP-2 YEL-18GA (SPARE)
A-14A-8A-10 G/Y-18GA
A-2A-13A-6
B-6B-8
A-19 W/BLK-18GA
A-9 W/R-18GA
EMERGENCYPOWER CUTOFF
GN
D
L2 L1N
SYSTEMEARTH
GROUND
LOAD CENTER115/230 VAC
SINGLE PHASE50/60 HZ
GN
D
L2 L1N
This Sheet
Wire Color ChartBlack BLKBrown BRNRed REDOrange ORGYellow YELGreen GRNBlue BLUViolet VIOGray GRAWhite WHTWhite with black stripe W/BWhite with red stripe W/RGreen with yellow stripe G/Y
Atlas Commercial Dispenser with Electronic Display Field Wiring Diagram.
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Symbols Chart
Wire Nut
Crimped Wire Nut
Earth GroundScrew Terminal
Earth Ground
No Connection
Connection
WHTWHTWHTWHT
WHTWHTWHTWHT
2341
6785
2341
6785
P1
P2
ADAPTER
07/07 FE-356G
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PUGND+5V
MAIN JUNCTION BOX
MICRO BREAKERSIDE 1
DISPENSER BREAKERSIDE 2
Field Wiring DiagramAtlas Retail / Commercial DispensersElectronic and Mechanical Displays
Sheet 3 of 6
NOTE: Dual sided unit shown. For single sided unitmake side 1 connections and cap side 2 wiring. Allunused wiring must be properly capped.
A8A14NEUT - A
AUTH - AA6
MOTOR 1 HOTMOTOR 1 FEED
MOTOR 2 HOTMOTOR 2 FEED
A2A13A10
A1A11
AUTH - BB6
B8B14NEUT - B
WHT
AIR G
AP BA
RRIER
ELECTRO
NICS PLATFO
RM A
SSEMBLY
SEE NOTES10 AND 11
SEE NOTES10 AND 11
T17448-GXVaristor Assembly
Earth GroundScrew Terminal
LIGHTS BREAKER
LIGHTS-NEUTRAL
115V OR 230V
DISPENSER BREAKERSIDE 1
AUTH A
AUTH B
MOTOR 1 FEED
MOTOR 2 FEED
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FIELD WIRING CONDUIT
MAIN CONDUIT
DC CONDUITDC WIRESDC FIELD CONDUIT
COMMERCIAL ELECTRONIC UNIT MODELS: 9852KX, 9853KX, 9852KXTW1, 9853KXTW1, 9852KXTW2, 9853KXTW2
PULSE 1PULSE 2
RETURNNC
PUMP I/F
RS-485
OROR
BLK
GRNGRN
WH
TBL
K
REDBLU
YEL
YEL
YEL
BRN
G/Y
BRNYEL
BRN
G/Y
ORA
BRN
EMERGENCYPOWER CUTOFF
SYSTEMEARTH
GROUND
LOAD CENTER115/230 VAC
SINGLE PHASE50/60 HZ
GN
D
L2 L1N
GN
D
L2 L1N
PULSE 1APULSE 1B
PUL 1A RETURNPUL 1B RETURN
1 OUT/SIDE 2 OUT/SIDE
NC
NCNCNC
NC
NCNCNC
PULSE 2A PULSE 2B
PUL 2A RETURN PUL 2B RETURN
BRN
BLKWHTGRN
RED
ORGYELGRA
BRN
BLKWHTGRN
PUL I/F
I/F
ORGYELGRA
Atlas Retail Dispenserwith Mechanical DisplayField Wiring Diagram.
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Symbols Chart
Wire Nut
Earth GroundScrew Terminal
Earth Ground
No Connection
Connection
Field Wiring DiagramAtlas Retail / Commercial Dispensers
Electronic / Mechanical DisplaySheet 4 of 6
Wire Color ChartBlack BLKBr own BRNRed REDOrange ORAYellow YELGreen GRNBlue BLUViolet VIOG ray GRAWhite WHTWhite with black st ripe W/BWhite with red stripe W/RGreen with yell ow stripe G/Y
MAIN FIELD WIRING CONDUIT
MAIN JUNCTION BOX
DISPENSER SIDE 1BREAKER
DISPENSER SIDE 2BREAKER
LIGHTSBREAKER
PULSE+ 12V P OWER
DC G R OUND
PULSE
PULSER100:1
PULSER100:1
PULSER10:1
PULSER10:1
ORAORA/WHTGRN
ORAORA/WHTGRN+ 12V P OWER
DC G R OUND
JUNCTION BOX
ELECTRONIC PULSER WIRING REED PULSER WIRING
JUNCTION BOX
CONTACTCLOSURE
EARTH GROUND
2nd PULSER FOR 2nd HOSE OUTLET (TWIN ONLY)
CON TACTCLOSURE
A WIRE MARKER IS WRAPPED AROUND THE SIDE ONE PULSER (LEFT SIDE) FOR TWIN HOSE OUTLETS
2nd PULSER FOR2nd HOSE OUTLET(TWIN ONLY)
CONDUIT
CONDUIT
EARTH GROUND
07/07
YEL
RED
18 BRN/WHT
18 WHT
18 ORA
14 RED
18 BRN
18 BLU
BLK
14 BLK
18 YEL/WHT
18 WHT
18 ORA
14 RED
18 BRN
18 BLU
14 BLK
YEL
RED
BLK
BLK
WHT
NOTE: Dual sided unit shown. For single sided unitmake side 1 connections and cap side 2 wiring. Allunused wiring must be properly capped.
MECHANICAL UNIT MODELS: 91/8752KX, 91/8753KX, 91/8752KXTW1, 91/8753KXTW1, 91/8752KXTW2, 91/8753KXTW2
LIGH
T ASSEM
BLY
19
CONDUIT
FE-356G
This Sheet
EARTH GROUND
EARTH GROUND
EMERGENCYPOWER CUTOFF
SYSTEMEARTH
GROUND
LOAD CENTER115/230 VAC
SINGLE PHASE50/60 HZ
GN
D
L2 L1N
GN
D
L2 L1N
This Sheet
Wire Color ChartBlack BLKBrown BRNRed REDOrange ORAYellow YELGreen GRNBlue BLUViolet VIOGray GRAWhite WHTWhite with black stripe W/BWhite with red stripe W/RGreen with yellow stripe G/Y
Atlas Commercial Dispenser with Electronic Display Field Wiring Diagram.
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Symbols Chart
Wire Nut
Crimped Wire Nut
Earth GroundScrew Terminal
Earth Ground
No Connection
Connection
WHTWHTWHTWHT
WHTWHTWHTWHT
2341
6785
2341
6785
P1
P2
ADAPTER
07/07
12.
FE-356G
PUGND+5V
MAIN JUNCTION BOX
DISPENSER BREAKERSIDE 1
MICRO BREAKERSIDE 1
LIGHTS BREAKER
Field Wiring DiagramAtlas Retail / Commercial DispensersElectronic and Mechanical Displays
Sheet 5 of 6
NOTE: Make side 1 connections and cap side 2 wiring. Allunused wiring must be properly capped.
A8A14NEUT - A
AUTH - AA6
MOTOR 1 HOTMOTOR 1 FEED
MOTOR 2 HOTMOTOR 2 FEED
A2A13A10
A1A11
AUTH - BB6
B8B14NEUT - B
WHT
AIR G
AP BA
RRIER
ELECTRO
NICS PLATFO
RM A
SSEMBLY
LIGHTS-NEUTRAL
115V OR 230V
DC CONDUITDC WIRESDC FIELD CONDUIT
BRN
BLKWHTGRN
RED
ORGYELGRA
BRN
BLKWHTGRN
RED
ORGYELGRA
PUL I/F
I/F
MOTOR 1 FEED
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FIELD WIRING CONDUIT
MAIN CONDUIT
COMMERCIAL ELECTRONIC UNIT MODEL: 9840KX
BLK
REDBLU
YEL
YEL
YEL
BRN
G/Y
BRNYEL
BRN
G/Y
ORA
BRN
SEE NOTES10 AND 11
T17448-GXVaristor Assembly
Earth GroundScrew Terminal
GRNGRN
WH
TBL
K
EMERGENCYPOWER CUTOFF
SYSTEMEARTH
GROUND
LOAD CENTER115/230 VAC
SINGLE PHASE50/60 HZ
GN
D
L2 L1N
GN
D
L2 L1N
PULSE 1NC
RETURNNC
PUMP I/F
RS-485
OROR
PULSE 1APULSE 1B
PUL 1A RETURNPUL 1B RETURN
1 OUT/SIDE 2 OUT/SIDE
NC
NCNCNC
This Sheet
Wire Color ChartBlack BLKBrown BRNRed REDOrange ORAYellow YELGreen GRNBlue BLUViolet VIOGray GRAWhite WHTWhite with black stripe W/BWhite with red stripe W/RGreen with yellow stripe G/Y
Atlas Commercial Dispenser with Electronic Display Field Wiring Diagram.
Symbols Chart
Wire Nut
Crimped Wire Nut
Earth GroundScrew Terminal
Earth Ground
No Connection
Connection 07/07 FE-356G
COMMERCIAL ELECTRONIC UNIT MODEL: 9850KX
Field Wiring DiagramAtlas Retail / Commercial DispensersElectronic and Mechanical Displays
Sheet 6 of 6
NOTE: Dual sided unit shown. For single sided unitmake side 1 connections and cap side 2 wiring. Allunused wiring must be properly capped.
SEE NOTES10 AND 11
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SEE NOTES10 AND 11
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DISPENSER BREAKERSIDE 1
MICRO BREAKERSIDE 1
DISPENSER BREAKERSIDE 2
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2.
FIELD WIRING CONDUIT
T17448-GXVaristor Assembly
Earth GroundScrew Terminal
GRNGRN
WHTBLK
DC FIELD CONDUIT
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EMERGENCYPOWER CUTOFF
SYSTEMEARTH
GROUND
LOAD CENTER115/230 VAC
SINGLE PHASE50/60 HZ
LIGHTS-NEUTRAL
115V OR 230V
LIGHTSBREAKER
GN
D
L2 L1N
GN
D
L2 L1N
AUTH A
AUTH B
MOTOR 1 FEED
MOTOR 2 FEED
PULSE 1
RETURNNC
NC
PUMP I/F
RS-485
PULSE 1APULSE 1B
PUL 1A RETURNPUL 1B RETURN
1 OUT/SIDE *2 OUT/SIDE
*Single sided units only
OR OR
BRNORAVIOBLU
BRNORAVIOBLU