ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top...

55
CLASSIC HOUSE, AIRFIELD INDUSTRIAL ESTATE, HIXON , STAFFORDSHIRE ST18 DECEMBER 2004 WO SERVICE MANUAL & SPARE PARTS LIST ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS H500NL DISHWASHER E1 & E2 GLASSWASHERS H5 DISHWASHER

Transcript of ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top...

Page 1: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

CLASSIC HOUSE, AIRFIELD INDUSTRIAL ESTATE, HIXON , STAFFORDSHIRE ST18

DECEMBER 2004 WO

SERVICE MANUAL & SPARE PARTS LIST

ECO 1 & ECO2 H500

ECO1NL & ECO2NL GLASSWASHERS

H500NL DISHWASHER

E1 & E2 GLASSWASHERS H5 DISHWASHER

wayneorwin
For E104/E204 / H504 See Seperate Manual
Page 2: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

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CLASSIC GLASS & DISHWASHING SYSTEMS LTD

ECO 1 & 2 Stainless Steel Top MachinesECO 1 & 2 & H500 NEW LINE

E1 & E2 & H5 ( 24 VOLT MACHINES)TABLE OF CONTENTS

Table of Contents Page 1

Cabinet & Cover Parts Drawings Page 2

Cabinet & Cover Parts Parts Lists Page 3

Rinse System Drawings Page 4

Rinse System Parts List Page 5

Wash & Jet System Drawing Page 6Wash & Jet System Parts List Page 7

Water & Waste System Drawing Page 8Water & Waste System Parts List Page 9Filter System Drawing Page 10

Filter System Parts List Page 11

Electrical Parts Drawing Page 12Electrical Parts List Page 13White Wash Pumps ECO1NL /E1 Page 13AWhite Wash Pumps ECO2NL / E2 Page 13B

STAINLESS STEEL TOP MACHINESSchematic Drawing - Stainless Steel TopPage 14Component Wiring Stainless Steel Top Page 15

ECO1NL - ECO2NL - H500NLComponent Wiring New Line Machines Page 16Schematic Drawing - New Line MachinesPage 17Schematic Drawing - heat interlock 1 Page 18

Schematic Drawing - heat interlock 2 Page 19

E1 & E2 GLASSWASHERS H5 DISHWASHER 24 VOLT MACHINES - APRIL 2002

PARTS LIST - E1 & E2 24 VOLT PARTS ONLY

E1 & E2 COMPONENT WIRING

E1 & E2 WIRING DIAGRAM

H5 COMPONENT WIRING

H5 WIRING DIAGRAM

PARTS LIST - H500 24 VOLT PARTS ONLY

FITTING INTERNAL RINSE BOOSTER PUMP 24 VOLT MACHINES ONLY

WAYNE
TRAINING AID FOR INTERLOCK
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ECO1/2 & H500 CABINET & COVERS

NEW LINEMODEL

STAINLESS STEELTOP MODELS

PAGE 2 December 2003 WO

Page 5: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

CLASSIC GLASS & DISHWASHING SYSTEMS LTDCABINET & COVERS

ECO1 ECO2 H5001 CABINET NEW LINE ONLY 11.2.4 12.2.4 12.2.4

CABINET FOR S/STEEL TOP N/A N/A N/A2 PLASTIC CORNER - OUTER 7.2.15 7.2.15 7.2.153 RUBBER CORNER - INNER 7.2.14 7.2.14 7.2.144 BALL CATCH ASSEMBLY 7.2.10 7.2.10 7.2.105 BASKET RUNNER - LEFT HAND 7.2.21/L 8.2.21/L 8.2.2/L

BASKET RUNNER - RIGHT HAND 7.2.21/R 8.2.21/R 8.2.2/R5A Basket Runner - 2003 ( left & Right Hand) 7.2.21/4 8.2.21/4 8.2.21/46 DOOR 7.2.5E 12.2.5/A 12.2.5/A7 DOOR PIN 7.2.16/1 8.2.16/1 8.2.16/18 SPACER FOR DOOR PIN 7.2.35/2 7.2.35/2 7.2.35/29 C' CLIP 7.2.35/1 7.2.35/1 7.2.35/1

NOT SHOWN DOOR PIN BUSH 7.2.35/3 7.2.35/3 7.2.35/310 HANDLE - METAL 7.6.6.1 7.6.6.1 7.6.6.111 SPACER FOR OLD HANDLE 7.2.36.5 7.2.36.5 7.2.36.512 CAP FOR METAL DOOR HANDLE 7.2.6.3 7.2.6.3 7.2.6.313 SEAL 7.2.36.4 7.2.36.4 7.2.36.414 SCREW 7.2.36.3 7.2.36.3 7.2.36.315 HANDLE - PLASTIC - BLUE 7.6.6.3 7.6.6.3 7.6.6.315 HANDLE - PLASTIC - BLACK 7.6.6.2 7.6.6.2 7.6.6.216 SCREW 7.2.36/4 7.2.36/4 7.2.36/417 SEAL 7.2.36.4 7.2.36.4 7.2.36.418 BASE 7.2.7E 8.2.7E 8.2.7E19 FOOT 7.2.37/1 7.2.37/1 7.2.37/120 WASHER 7.2.41 7.2.41 7.2.4121 CABINET SCREW 7.2.36 7.2.36 7.2.3622 LOWER FRONT PANEL - BLUE PLASTIC 7.2.8P 8.2.8P 8.2.8P22 LOWER FRONT PANEL - BLACK PLASTIC 7.2.8P-UL 8.2.8P-UL 8.2.8PX23 TOP PANEL - STAINLESS STEEL 7.2.1E 8.2.1E N/A24 FASCIA FOR S/STEEL TOP FASC/E1 FASC/E2 N/A25 PANEL SCREW 10 mm 7.2.40/1 7.2.40/1 7.2.40/126 TOP PANEL - BLUE PLASTIC 7.2.1P 8.2.1P 8.2.1P 26 TOP PANEL - BLACK PLASTIC 7.2.1P-UL 8.2.1P-UL 8.2.1P-UL27 PANEL FOR SWITCHES - GRAVITY DRAIN 7.2.2S 8.2.2S N/A28 PANEL FOR SWITCHES - PUMP DRAIN 7.2.2SD 8.2.2SD 8.2.2SD29 INSERT FOR SWITCH PANEL - BLUE 7.2.2PI 8.2.2PI 8.2.2PI29 INSERT FOR SWITCH PANEL - BLACK 7.2.2PI-UL 8.2.2PI-UL 8.2.2PI-UL30 BADGE FOR PLASTIC TOP LABEL-E1 LABEL-E2 LABEL-H531 BACK PANEL - BLUE 7.2.3S 8.2.3S 8.2.3S31 BACK PANEL - BLACK 7.2.3S-X 8.2.3S-X 8.2.3S-X32 ELECTRIC TRAY - S/STELL MODEL OBSOLETE OBSOLETE N/A

32A ELECTRIC TRAY BLACK PLASTIC TOP 7.2.19/F 7.2.19/F32B ELECTRIC TRAY BLACK PLASTIC BOTTOM 7.2.19/E 7.2.19/E

0 NUT 11.2.3 11.2.3 11.2.334 WASHER W003 W003 W00335 PANEL SCREW 15 mm 7.2.40/3 7.2.40/3 7.2.40/3 PAGE 336 SOAP ELBOW ASSEMBLY 7.2.21/ASS 7.2.21/ASS 7.2.21/ASS37 SOAP TUBE RT2 RT2 RT238 DOOR PLUNGER ASSEMBLY 7.14.1 7.14.1 7.14.1

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10A 10B10

23

7

98

76 5

TOBOTTOM RINSE

TOTOPRINSE

FROMRINSEBOILER FROM

RINSEBOILER

CONNECTED TOWASH PUMP

1

11

11

11

11

11

1111

17

11

13

1415

INTO RINSE AID BOTTLE

12

16

ECO1/2 & H500 RINSE SYSTEM

NEW LINE MACHINESSINGLE TEE

OLD STAINLESS STEELTOP MACHINES ONLY

DOUBLE TEE

26

28

13A

TOTOPRINSE ARM

TOBOTTOMRINSE ARM

MODIFICATION RINSE AID INJECTOR FITTING KIT

Part No 7.7.0/23A

See MOD KIT to convert Brass Nut Typewith Hard Plastic Tube to Silicon Tube and Clip connections.

25

25

25

27

CLASSIC GLASS & DISHWASHING SYSTEMS LTD

CUTAWAY WASHER

OUTLETEND CAP

DIAPHRAMREAR HOUSING

INLETEND CAP

1721

23

2421 2118

19 20

BALL BEARING

SPRING22

LIPVALVE

LIPVALVE

LIPVALVE

RINSE AID INJECTOR - REMOTE TYPE

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CLASSIC GLASS & DISHWASHING SYSTEMS LTDRINSE SYSTEM

ECO1 ECO2 H5001 RINSE BOILER 7.9.1E 8.9.1E 8.9.1E2 DRAIN BOLT 7.9.5 7.9.5 7.9.53 WASHER 7.9.6 7.9.6 7.9.65 SEAL FOR ELEMENT 7.9.12 7.9.12 7.9.126 ELEMENT FOR BOILER 9.9.14 9.9.14 9.9.147 NUT FOR ELEMENT 7.9.13 7.9.13 7.9.138 COVER FOR ELEMENT 7.9.15 7.9.15 7.9.159 NUT FOR COVER 7.9.16 7.9.16 7.9.16

10 NUT 11.2.3 11.2.3 11.2.310A WASHER 7.2.42 7.2.42 7.2.4210B BOLT 7.9.13/4 7.9.13/4 7.9.13/411 HOSE CLIP 7.4.12/1 7.4.12/1 7.4.12/112 HOSE - special Water Valve to Rinse Tank 8.8.20 8.8.20 8.8.2013 SINGLE SOLENOID WATER VALVE 7.12.12/1 7.12.12/1 7.12.12/1

13A DOUBLE SOLENOID WATER VALVE 7.12.12 7.12.12 14 DOUBLE PLASTIC TEE(S/STEEL ONLY) 7.15.2/2 7.15.2/2 15 PLASTIC TEE 7.15.2 7.15.2 7.15.216 REMOTE RINSE AID INJECTOR 7.7.0.1/1 7.7.0.1/1 7.7.0.1/1

25 CLIP 7.7.0/22 7.7.0/22 7.7.0/2226 TUBE FOR RINSE AID RT2 RT2 RT227 TUBE TO BOILER - BLACK RUBBER 8.8.16 8.8.16 8.8.1628 HOSE 7.7.0.1/4 7.7.0.1/4 7.7.0.1/4

Internal Parts For Rinse Aid Injector

17 OUTLET CAP 7.7.0/10 7.7.0/10 7.7.0/1018 CUTAWAY WASHER NOT AVAILABLE 19 SPRING NOT AVAILABLE 20 BALL BEARING NOT AVAILABLE 21 LIP VALVE 7.7.12 7.7.12 7.7.1222 DIAPHRAM 7.7.17 7.7.17 7.7.1723 REAR HOUSING 7.7.0/15A 7.7.0/15A 7.7.0/15A24 INLET CAP 7.7.0/17 7.7.0/17 7.7.0/17

December 2003 WO PAGE 5

WAYNE
17 RINSE HOSE per Mtr 8.8.15 8.8.15 8.8.15
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5149A

49A49A

52 54

5349

50

48A48

47

10

43

38

18

20

16

9

78

21

22

17

23

2016

1918

24

1525

1722

21 23

7

8

9

14

35

38

37

38A

37

WAS A DOUBLE BOSSNOW SINGLE BOSS KIT

10

11

10 11

36 & 36A

11

39

4041

29A

44

2

3

1011

8B7

9

17

22

21

23

16

20

1819

17

22

21 23

18

2016

15

12

ECO1/2 & H500 WASH & JET SYSTEM

ECO1 & ECO2TOP RINSE ARM

39A

H500 TOP ARM ASSEMBLY

4

5 5

5 5

4544

30

1

13

8A29

28

11

CLASSIC GLASS & DISHWASHING SYSTEMS LTD

12

55

55A

37A

43A

BRASS

38

37A

PLASTIC

45

26

ISSUE 7December 2003 WO3

PAGE 6

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wayneorwin
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CLASSIC GLASS & DISHWASHING SYSTEMS LTDWASH & JET SYSTEM

ECO1 ECO2 H5001 TOP BOSS 12.2.1/4A2 GASKET 12.2.23 TOP FLANGE 13.2.11/14 SCREW SC005A5 SELF TAP SCREW FOR ARMS 7.4.17 7.4.17 7.4.177 BUSH FOR CENTRE BOSS 11.1.9 11.1.9 11.1.98 BOTTOM SPINDLE 8MM 11.1.7/3 11.1.7/3 11.1.7/3

8A BOTTOM SPINDLE SPACER 11.1.7/5 11.1.7/5 11.1.7/58B TOP SPINDLE 8MM 11.1.7/2 11.1.7/2 11.1.7/29 SPINDLE BOLT 11.1.8/2 11.1.8/2 11.1.8/2

10 HOSE CLIP 7.4.12/1 7.4.12/1 7.4.12/111 RINSE HOSE 8.8.15 8.8.15 8.8.1512 HOSE CLIP 7.4.12/2 7.4.12/2 7.4.12/213 BOTTOM FLANGE 11.1.10/6 11.1.10/6 11.1.10/614 SPACER FOR BOTTOM BOSS 11.1.10/4 11.1.10/4 11.1.10/415 CENTRE BOSS 11.1.0/1 11.1.0/1 11.1.0/116 WASH ARM 11.1.6/5 12.1.6/5 12.1.6/517 RINSE ARM 11.1.6/6 12.1.6/6 12.1.6/618 WASH JET NUT 11.1.6/7 11.1.6/7 11.1.6/719 WASH JET BLANK 11.1.6/8 11.1.6/8 11.1.6/820 WASH JET Left (S) 11.1.6/9 11.1.6/9 11.1.6/920 WASH JET Right (D) 11.1.6/10 11.1.6/10 11.1.6/1021 RINSE JET NUT 11.1.6/11 11.1.6/11 11.1.6/1122 RINSE JET 11.1.6/12 11.1.6/12 11.1.6/1223 RINSE JET BLANK 11.1.6/14 11.1.6/14 11.1.6/1424 O SEAL (Wash) 11.1.6/15 11.1.6/15 11.1.6/1525 O SEAL (Rinse) 11.1.6/16 11.1.6/16 11.1.6/1626 WASH ELBOW (one piece) 11.1.2/1A 11.1.2/1A 11.1.2/1A28 INSERT FOR SMALL TUBE 11.1.2.1 11.1.2.1 11.1.2.129 TUBE- SMALL TUBE WITH INSERT 11.1.4 12.1.4 12.1.4

29A TUBE - LARGE (1995 on) 11.1.4N 12.1.4N 12.1.4N30 BOTTOM BOSS WITH SPACER 11.1.5/2 11.1.5/2 11.1.5/235 SUPPORT - SINGLE BOSS 7.5.5/2 7.5.5/2 7.5.5/2

35A REPLACEMENT KIT for Double boss 7.5.5/2-KIT 7.5.5/2-KIT 7.5.5/2-KIT36 DOUBLE TEE FOR RINSE HOSE 7.15.2/2 7.15.2/2 7.15.2/2

36A SINGLE TEE PIECE 7.15.2 7.15.2 7.15.237 NUT FOR SINGLE BOSS 7.3.13/1 7.3.13/1 7.3.13/1

37A NUT FOR DOUBLE BOSS 7.3.13 7.3.13 7.3.1338 O SEAL SINGLE BOSS 7.5.9 7.5.9 7.5.9

38A O SEAL DOUBLE BOSS 7.5.9/1 7.5.9/1 7.5.9/139 HOSE - WASH PUMP OUTLET 7.4.7 8.4.7 39A 12.2.10A40 O SEAL 7.4.13 7.4.13 7.4.1341 NUT 7.4.6 7.4.6 7.4.643 BLANKING BOLT - 3/8"PLASTIC 11.1.18 11.1.18 11.1.18

43A BRASS PLUG 11.1.18/2 11.1.18/2 11.1.18/244 SCREW 5mm 11.1.3 11.1.3 11.1.345 NUT 5MM 7.2.41 7.2.41 7.2.4147 UPPER FIXED RINSE ARM - ECO1/2 7.5.1/2E 8.5.1/2E48 RINSE JET NUT 7.5.3 7.5.3

48A RINSE JET INSERT 7.5.2 7.5.249 RINSE JET HOLDER 7.5.14 7.5.14

49A HOLDER CLAMP 11.1.17 11.1.1750 SCREW 4mm x 10mm 11.1.19 11.1.1951 RINSE ARM CLAMP 7.5.14/1 7.5.14/152 GOOSENECK PART 1 11.1.1/1E 11.1.1/1E53 GOOSENECK PART 2 11.1.1/2E 11.1.1/2E54 O SEAL 7.5.9/2 7.5.9/255 PLUG FOR FIXED RINSE ARM 11.1.15 11.1.15 PAGE 7

55A SEAL FOR PLUG 11.1.14 11.1.14

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12

1110

20

6

1

2

3

4

7

59

7A

8

7

4 19

1A

WASH PUMPINLET HOSE

FLEXIWASTEHOSE

15

17

ECO1/2 & H500 WATER & WASTE SYSTEM

CLASSIC GLASS & DISHWASHING SYSTEMS LTD

13

14

14A

16

WASTEHOSE

7A

Drain Pump is an OPTIONAL EXTRA ON ECO1 & ECO2

DRAIN PUMP

PAGE 8ISSUE 7December 2003 WO3

21

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wayne
Page 11: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

ECO1 & ECO 2 H500

WASTE BOSSNO FILTER NO SPIGOT

7.10.2WASTE BOSS

SEAL7.4.13

NUT7.4.6

ECO1 & ECO 2 H500PRIOR TO JAN 2001

ECO1 & ECO2 H500POST JAN 2001

WASTE BOSS

BOSS FILTERS & SPIGOTS ECO 1 ECO 2 H500

WASH PUMP BOSS/ FILTER & SPIGOT

PAGE 8A December 2003 WO

7.8.4WASHBOSS

40mm6.8.3/1SPIGOT

7.8.1 NUT

FILTER BODY ONLY 7.8.2/1

FILTER BASE ONLY 7.8.2/2

7.8.2/A WASTE FILTER ASSEMBLY

7.8.13 SEAL

7.8.6 NUT

7.8.4WASHBOSS

6.8.3SPIGOT 52mm

7.8.1 NUT

FILTER BODY ONLY 7.8.2/1

7.8.13 SEAL

7.8.6 NUT

CUT OFF ALONG THIS LINE AND DISCARD TOP PART

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CLASSIC GLASS & DISHWASHING SYSTEMS LTDWATER & WASTE SYSTEM

ECO1 ECO2 H5001 DRAIN PLUG - Gravity Drain - Pre 2000 7.10.1 7.10.1 7.10.1

DRAIN PLUG - Gravity Drain - Post 2000 7.10.1L 7.10.1L 7.10.1L1A DRAIN PLUG - Pump Drain - Pre 2000 7.10.10 7.10.10 7.10.10

DRAIN PLUG - Pump Drain - Post 2000 7.10.10NT 7.10.10NT 7.10.10NT2 WASTE BOSS 7.10.2 7.10.2 7.10.23 O SEAL 7.4.13 7.4.13 7.4.134 NUT 7.4.6 7.4.6 7.4.65 WASTE OUTLET HOSE SLEEVE 7.10.3 8.10.3 8.10.36 OUTLET ELBOW 7.10.4 7.10.4 7.10.47 CLIP FOR HOSE 7.4.12/2 7.4.12/2 7.4.12/2

7A CLIP FOR HOSE 7.4.12/4 7.4.12/4 7.4.12/48 INLET HOSE FOR WASH PUMP 7.8.5 7.8.5 7.8.59 NUT 7.8.6 7.8.6 7.8.6

10 O SEAL 7.8.13 7.8.13 7.8.1311 WASH FILTER BOSS 7.8.4 7.8.4 7.8.412 FILTER SPIGOT 6.8.3/1 6.8.3/1 6.8.3/113 FILTER NUT 7.8.1 7.8.1 7.8.114 PLASTIC FILTER BODY 7.8.2/1 7.8.2/1 7.8.2/1

14A PLASTIC FILTER BASE 7.8.2/2 7.8.2/2 7.8.2/215 AIR TRAP ASSEMBLY 7.11.1AA 7.11.1AA 7.11.1AA

16 DRAIN PUMP (Optional on ECO1/2) DP2 DP2 DP217 WASTE HOSE FOR DRAIN PUMP DP-HOSE DP-HOSE DP-HOSE

19 WASTE HOSE FOR GRAVITY WH1 WH1 N/A

20 WATER INLET HOSE 7.8.14 7.8.14 7.8.14

21 TUBE FOR PRESSURE SWITCH RT3 RT3 RT3

December 2003 WO PAGE 9

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December 2003 WO

ECO1/ ECO2 & H500 FILTER SYSTEM

Page 15: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

CLASSIC GLASS & DISHWASHING SYSTEMS LTD

FILTER SYSTEM

ECO1 ECO2 H5001 LEFT SIDE SUPPORT PANEL 7.2.9/1 8.2.9/1 8.2.9/12 RIGHT SIDE SUPPORT PANEL 7.2.9/2 8.2.9/2 8.2.9/23 FRONT SUPPORT PANEL 7.2.9/3 8.2.9/3 8.2.9/34 PLASTIC FILTER TRAY 7.2.9 8.2.9 8.2.95 DRAIN PLUG - Gravity Drain - Pre 2000 7.10.1 7.10.1 7.10.1

DRAIN PLUG - Gravity Drain - Post 2000 7.10.1L 7.10.1L 7.10.1L5A DRAIN PLUG - Pump Drain - Pre 2000 7.10.10 7.10.10 7.10.10

DRAIN PLUG - Pump Drain - Post 2000 7.10.10NT 7.10.10NT 7.10.10NT6 BACK SUPPORT PRE 2001 7.2.60 8.2.60 8.2.60

New Basket Runners & Supports Introduced in July 20037 Filter support plate 8.2.21/5 8.2.21/5 8.2.21/58 Left Hand Support 7.2.9/1A 8.2.9/1A 8.2.9/1A9 Right Hand Support 7.2.9/2A 8.2.9/2A 8.2.9/2A

10 Front Support 7.2.9/3A 8.2.9/3A 8.2.9/3A11 Basket Runner (July 2003) L & R Hand 7.2.21/4 8.2.21/4 8.2.21/4

December 2003 WO PAGE 11

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NEW LINE

MODEL

ECO 1/2 & H500

3

10

11

1718

23

24

25

27

28

29

30

31

56

7

8 1920

INTERNAL

36

1011

17

SOAP PUMP ASSEMBLY

DRAIN PUMP

WASH PUMP

12

13

9

8A

18

32

34

37

RINSE BOOSTER PUMPS

CUT OUTCUT OUT

RINSE BOILER

14

15

33

47

41

43

44

46

1

24

45

38

WASHTANK

RINSEELEMENT

48

SEAL49

WASH ELEMENT50

35

EXTERNAL

SINGLE SOLENOIDWATER VALVE

22

51

52

16

26

GRILL MUST BE FITTED WITH BOLT

IF NOT THE BOLT WILL CUT INTO MOTORWINDINGS !

DOUBLE SOLENOID 21 WATER VALVE

42

40

STAINLESS STEEL

TOP MODEL

ECO 1 & 2

CLASSIC GLASS & DISHWASHING SYSTEMS LTD

ECO1/2 & H500 ELECTRICAL

December 2003 WOPAGE 12

1A

Page 17: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

CLASSIC GLASS & DISHWASHING SYSTEMS LTDECO1 /2 & H500 ELECTRICAL

ECO1 ECO2 H5001 ON / OFF SWITCH - NEW LINE M/CS 7.12.4/5 7.12.4/5 7.12.4/5

1A THERMAL CIRCUIT BREAKER TCB-1 TCB-1 TCB-12 MODE SWITCH - NEW LINE M/CS 7.12.4/6 7.12.4/6 7.12.4/63 DRAIN SWITCH - NEW LINE M/CS 7.12.4/7A * 7.12.4/7A * 7.12.4/7A4 READY LIGHT - NEW LINE M/CS 7.12.6/1A 7.12.6/1A 7.12.6/1A5 ON / OFF SWITCH - S/STEEL TOP M/C 7.12.4/1E 7.12.4/1E N/A6 WASH SWITCH - S/STEEL TOP M/C 7.12.4/2E 7.12.4/2E N/A7 COLD RINSE SWITCH - S/STEEL TOP M/C 7.12.5/E 7.12.5/E N/A8 AMBER WARNING LIGHT - WASH TANK 7.12.10/F 7.12.10/F N/A

8A GREEN WARNING LIGHT - BOILER 7.12.10/E 7.12.10/E N/A9 DOUBLE WARNING LIGHT 7.12.6E 7.12.6E N/A

10 CONTACTOR 16AMP 240V (3+1NC) CONTACTOR/4 CONTACTOR/4 CONTACTOR/4

11 TIMER 7.12.2/1 7.12.2/1 7.12.2/212 MINI RELAY - 4 PIN CONT/10 CONT/10 CONT/1013 MINI RELAY - 5 PIN CONT/11 CONT/11 CONT/1114 PRESSURE SWITCH 7.12.9/E 7.12.9/E 7.12.9/E15 THERMOSTAT - WASH or RINSE 7.12.1/2 7.12.1/2 7.12.1/216 DOOR MICRO SWITCH NEW LINE M/CS 7.14.10/1 7.14.10/1 7.14.10/117 TERMINAL BLOCK - 3 POLE 7.12.7E 7.12.7E 7.12.7E18 MAINS CABLE & PLUG 7.12.10/PA 7.12.10/PA 7.12.10/PA19 REED SWITCH - S/STEEL TOP M/C 7.14.10/1E 7.14.10/1E N/A20 BRACKET FOR REED SWITCH 7.14.10/2E 7.14.10/2E N/A21 DOUBLE WATER SOLENOID VALVE 7.12.12 7.12.12 N/A22 SINGLE WATER SOLENOID VALVE 7.12.12/1 7.12.12/1 7.12.12/123 SOAP PUMP ASSEMBLY 8LPP4AA 8LPP4AA 8LPP4AA24 CAPACITOR FOR WASH PUMP 7.12.101 7.12.102 7.12.10225 WASH PUMP 7.6.0/R 8.6.0/R 8.6.0/R26 BOLT FOR WASH PUMP 7.6.15 7.6.15 7.6.1527 HOUSING FOR IMPELLOR 7.6.1/A 7.6.1/A 7.6.1/A28 IMPELLOR 7.6.2B 7.6.2B 7.6.2B29 SHAFT SEAL 7.6.3 7.6.3 7.6.330 GASKET FOR HOUSING 7.6.13B 7.6.13B 7.6.13B31 REAR HOUSING 7.6.14B 7.6.14B 7.6.14B32 DRAIN PUMP - OPTIONAL ON ECO 1/2 DP2 DP2 DP233 CUTOUT FOR BOILER HEATER 7.12.4/D 7.12.4/D 7.12.4/D34 CUTOUT FOR WASH TANK HEATER 7.12.2/DS 7.12.2/DS 7.12.2/DS *35 RINSE BOOSTER PUMP - EXTERNAL DKRBP * DKRBP * DKRBP *36 RINSE BOOSTER PUMP - INTERNAL N/A RBP5 * RBP5 *

INTERNAL RBP WITH FITTING KIT N/A RBP5A * RBP5AInternal RBP can NOT be fitted to ECO1

37 COVER FOR STATS 7.12.1/1A 7.12.1/1A 7.12.1/1A38 KNOB FOR STATS 7.12.1/2A 7.12.1/2A 7.12.1/2A40 TOP PANEL - STAINLESS STEEL 7.2.1/E 8.2.1/E N/A41 FACIA BADGE FOR ABOVE FASC/E1 FASC/E2 N/A42 SWITCH COVER FOR ITEMS 5 / 6 / 7 7.12.4/9 7.12.4/9 N/A43 TOP PANEL - NEW LINE PLASTIC BLUE 7.2.1P 8.2.1P 8.2.1P

TOP PANEL - NEW LINE PLASTIC BLACK 7.2.1P-UL 8.2.1P-UL 8.2.1P-UL44 FACIA PANEL DRAIN PUMP M/CS 7.2.2SD * 8.2.2SD * 8.2.2SD45 FACIA PANEL GRAVITY DRAIN M/CS 7.2.2S 8.2.2S N/A46 BADGE FOR NEW LINE M/CS LABEL-E1 LABEL-E2 LABEL-H547 PLASTIC INSERT FOR S/W PANEL-BLUE 7.2.2/PI 8.2.2/P1 8.2.2/PI

PLASTIC INSERT FOR S/W PANEL-BLACK 7.2.2/PI-UL 8.2.2/PI-UL 8.2.2/PI-UL48 RINSE ELEMENT 9.9.14 9.9.14 9.9.1449 SEAL FOR RINSE ELEMENT 7.9.12 7.9.12 7.9.1250 WASH ELEMENT & SEALS 7.12.17 7.12.17 7.12.1751 RF SUPPRESSOR 7.12.101/1 7.12.101/1 7.12.101/152 SOAP PCB BOARD N/A N/A CLM210

December2003WO PAGE 13

Page 18: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

BLANK

Page 19: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

CLASSIC HOUSE, AIRFIELD INDUSTRIAL ESTATE, HIXON , STAFFORDSHIRE ST18

MODIFICATIONS

Page 20: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

RINSE AID INJECTORS 7.7.0.1 / 7.7.0.1/1 MACHINE PRODUCTION From September 97 our supplier of rinse aid injectors have changed the design of the in & out end connections to improve the quality of fitting. The connection on the rinse tank has also been improved. Both ends of the injector and the rinse tank connection are now push on fit with a ridge, where a clip is fitted on the rinse tank and cable ties on the injector. REPLACING WITH OLD STYLE INJECTOR If a RINSE AID INJECTOR needs replacing you can use the old type , but , the end caps need changing over, ( do not loose the cut washer/spring & ball). SERVICE REPLACEMENTS When the existing stocks of the old style are exhausted the new style will be supplied with a small kit of parts and the instructions. ( copy attached) Please note: if required you can change the end caps for the old style, but do not loose the cut washer /spring & ball. injwo2 11/11/97

Page 21: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

TO

Fit

cabl

e ti

es e

ithe

r si

de o

f ri

dge

7.7.

0/20

RUB

BER

SEA

L

7.7.

0/21

BO

ILER

CO

NNE

CTO

R

RT3

TU

BE

7.7.

0/22

CLI

P

CAB

LE T

IES

FITTING INSTRUCTIONS

1: Fit the red rubber 'o' seal into the stainless

steel adaptor.

2: Fit the adaptor to the rinse aid fitting

onto the rinse tank

3: Place the metal clip onto the special tubing

4: Fit the Tubing onto the Stanless steel

adaptor, fit the clip over tube on the adaptor

using pliers.

5:Fit new type tube onto the outlet end of

the injector , (arrows on injector indicate flow)

6:Fit tube from r/a bottle to inlet side of injector

7: Fit 2 cable ties to each end of Rinse aid

injector securing the tubes

END

CA

PS

RIN

S E A

ID I N

JEC

TOR

7.7.

0/17

7.7.

0/10

4 C

ABLE

TIE

S

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S

peci

al T

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(40c

m lo

ng)

7.7.

0/21

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ER C

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inle

ss S

teel

)7.

7.0/

20

RU

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(Red

)7.

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22

ME

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7.0/

10

INLE

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AP

7.7.

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O

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23A

Page 22: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

7.5.5/2BOSS

7.5.9/1O RING

7.3.13/1NUT

11.1.18/2PLUG

7.5.9O RING

7.3.13NUT

The plastic double boss is nolonger available . The items below are a straight replacement The Boss & Plug are now made of chromed brass.

wo 6/98

CLASSIC GLASS & DISHWASHING SYSTEMS LTD

FOR USE ON ECO 1 & ECO 2REPLACEMENT FOR DOUBLE BOSS 7.5.5/1

7.5.5/2 KIT

Page 23: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

The plastic double boss is no longer available . The Metal single boss is a replacement.You must first cut the old double boss to re use the blanking plug with the new single boss.

wo 7/98 FOR USE ON ECO 1 & ECO 2REPLACEMENT FOR DOUBLE BOSS 7.5.5/1

7.5.5/2BOSS

7.5.9/1O RING

7.12.2NUT

BROKEN RINSE CONNECTIONPLUG PART TO BE REUSED

RE-FIT THE BLANKING PLUG TO THE MACHINE

BEFORE YOU FIT THE NEW RINSE BOSS

CUT WITH HACK SAWMAKING SURE YOU DO NOT CUT THROUGHOR DAMAGE THE SEAL 'WELL'

ONLY THE RINSE BOSS IS SUPPLIED

UNDER THIS PART NUMBER

THE SEAL AND NUT MUST BE ORDERED

SEPARATE

Part No 7.5.5/2

CLASSIC GLASS & DISHWASHING SYSTEMS LTD

Page 24: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

SECTION ### (2 Screws in the back elbow) The fault will be 'leaking water from bottom rinse hose connection'7: remove old double boss, fit new double boss in base of m/c & connect up hose8: Untighten nut & bolt 'A', twist so that the boss sits square in double boss9: refit centre boss to double boss & water test.

4: Drill & fit a new stainless self tapping screw , 1/2" from the old screw hole , 1/4" up from bottom of elbow then refit the old screw.5:Tighten nut & bolt 'A'

Further tests have indicated the problem is related to the way the alignnent of the centre assembly the tube and elbow assembley.If they are not assembled in line, it causes stress either in the elbow causing it to 'cock' overand/or the centre boss, causing the rinse nipple to fracture.

THESE INSTRUCTIONS SUPERCEED THE instructions given 4/8/97 WO

WATER TEST MACHINE & CHECK THE DOUBLE BOSS IS NOT LEAKING.

CLASSIC GLASS & DISHWASHING SYSTEMS LTDECO1 & 2 NEW LINE MACHINES

FAULT1 : Machine restarts filling & will not stop . If drained down this will re-occur after 1 or 2 washes

FAULT 2: Machine is leaking from Double boss (either broken or cracked)

'A''B'

'C'

REAR ELBOW

NOTE:With this memo I have included a specialself drilling screw.This is for drillinga templete hole onlyand should be keptfor reuseDo not fit it !it is not STAINLESS STEEL

10/11/97 wo

MUST BE VERTICAL

2: Untighten the nut & bolt 'A' & remove screw 'B'

INSTRUCTIONS1: Check to see if there is 1 screw in the back elbow, if so read on IF THERE ARE 2 SCREWS IN THE ELBOW - GO TO Section ###

3: Lift the rear elbow - only slightly, gently manipulate it back into its correct alignment with the vertical column; i.e. flat and at 90'. push firmly downwards to ensure correct seating

IF THE BOTTOM DOUBLE BOSS IS REPLACED WITHOUT CHECKING THE CORRECT ALIGNMENT, THERE IS A HIGH RISK OF IT FRACTURING AGAIN IN THE FUTURE

Page 25: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

BLACKORANGE

RED

NEW PANEL

3 Remove old waste hose and elbow in rear of machine

4 Modify old waste hose - cut hose 50mm (2") from inside edge of elbow2"

WASTE OUTLETHOSE

DRAINPUMP

JUBILEECLIP

DRAIN HOSENOTE: Drain pump is not fixed by any brackets

5. Fit hoses to drain pump

JUBILEECLIP

6. Feed drain hose through rear of machine

7. Connect cables to drain pump ORANGE and BLUE ( already in loom)

8. Refit waste outlet hose to waste in bottom of wash tank.

9. TEST

NOTE: When filling and rinsing the drain pump works automaticTo empty wash tank - remove drain plug - press and hold drain switch until empty.

CLASSIC GLASS & DISHWASHING SYSTEMS LTD

FITTING DRAIN PUMP TO ECO2 New Line

1. Fit exsisting cables to new switches in panel - wire for wire2. Connect 3 cables to new switch(these are cable tied together behind switch)

CLASSIC HOUSE, AIRFIELD IND ESTATE, HIXON ST18 0PF

WO 4/97

Page 26: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

red

whi

tegr

een

BR

AC

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BP

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SOL

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The

RB

P5 k

it of

par

ts a

re b

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the

brac

ket w

hen

it is

des

patc

hed,

you

onl

y ha

ve to

mov

e th

e de

terg

ent p

ump

and

fit th

e as

sem

bly

to th

e m

achi

ne c

onne

ct u

p th

e ho

ses a

nd p

iggy

bac

k ca

bles

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ater

sole

noid

wat

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red

blue

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cket

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/H o

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12

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LE

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ING

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ENT

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CO

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ou w

ill n

eed

to m

ove

the

dete

rgen

t pum

p to

diff

eren

tfix

ing

posi

tion

on th

e ra

il.

8.8.

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7.7.

0.1/

2

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EA

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2 V

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ON

TA

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FIT

TE

D A

S T

HE

WA

TE

R S

OL

EN

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VA

LV

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12

VO

LT

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UM

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UST

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ve

red

blue

Page 27: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

BROWNRED

BLACK

DOOR SWITCH

ORANGEWHITE

BLUE

MOTOR& GEARBOX

REDBLACK

BROWN

WHITE

BLUE

RED

ORANGE

ORANGE

DOORSWITCH

OLD TIMER

NEW TIMER

WO 8/99

REPLACEMENT TIMERS

7.12.2/2 4 MIN. TIMER 7.12.2/1 2 MIN.TIMER

MOTOR /GEARBOX

USE RED CABLE FROM OLD TIMER

WHITE CAM LIFTERS UNDERBOTTOM OF TIMER

NOTES ON NEW TIMER:WHICH WAY UP ?

TOP ROW OF TERMINALSARE SET BACK

Page 28: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

Technical Bulletin

No. :07/22/02

Part No: DS500-05-10 White Wash Pump

..3HP Used on machines with Serial Nos

starting with 8

Part No: 7.6.0/R Black Wash Pump

For Remote Mounted Rinse-Aid Pump

7.6.2 IMPELLOR

Part No: 7.6.1R HOUSING REMOTE TYPE

Part No: 7.6.3 SHAFT SEAL KIT

Part No 7.6.14 REAR HOUSING

GASKET NOT SHOWN - 7.6.13B

from July 2001 Some Wash Pumps Are ‘WHITE’ Machines with ‘WHITE’ WASH PUMPS have a serial number starting with 8 eg 830278-212

ECO1NL / E1 WASH PUMPS

Check before you order !!

Note:ECO1 only : the WHITE Wash pump is fitted with the water outlet coming from the lower and these extra parts are required : Outlet Hose : 8.4.7 S/Steel Sleeve:7.15.2/10

wayne
PAGE 15 A
Page 29: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

Technical Bulletin

No. :07/22/02

Part No: DS400-04-10 White Wash Pump

..6HP Used on machines with Serial Nos

starting with 8

Part No: 8.6.0/R Black Wash Pump

For Remote Mounted Rinse-Aid Pump

7.6.2 IMPELLOR

Part No: 7.6.1R HOUSING REMOTE TYPE

Part No: 7.6.3 SHAFT SEAL KIT

Part No 7.6.14 REAR HOUSING

GASKET NOT SHOWN - 7.6.13B

from July 2001 Some Wash Pumps Are ‘WHITE’ Machines with ‘WHITE’ WASH PUMPS have a serial number starting with 8 eg 830278-212

ECO2NL / E2 / H500NL / H5 WASH PUMPS

Check before you order !!

Part No 60.018 Impellor Part No 62.960

Back Plate

Part No 61.244 O Ring

Part No 75.032 Shaft Seal

wayne
PAGE 15 B
Page 30: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

BLANK

Page 31: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

CLASSIC HOUSE, AIRFIELD INDUSTRIAL ESTATE, HIXON , STAFFORDSHIRE ST18

December 2003 WO

DRAWINGS ECO 1 & 2 STAINLESS STEEL TOP

Page 32: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

NL

DR

AIN

SWIT

CH

6

1 PR

ESSU

RE

S

WIT

CH

WAS

HSW

ITC

H 5

TIM

ERH

OLD

ING

3A

CAM

DO

OR

12 C

ON

TAC

TOR

RIN

SEC

AM3B

3CW

ASH

CAM

13IN

LET

WAT

ERSL

OEN

OID

14SO

APPU

MP

3

TIM

ERM

OTO

R

11W

ASH

PUM

P

15

ELEM

ENT

CO

NTA

CTO

RC

OIL

2

7LI

GH

T

RIN

SETH

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ALC

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INSE

STA

T

WAS

HST

AT

16

WAS

HTH

ERM

ALC

UT-

OU

T23

22 RINSEELEMENT

LIG

HT

2 ELEM

ENT

CO

NTA

CTO

R8

19 WASH ELEMENT

21C

OLD

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SESO

LEN

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20C

OLD

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12DO

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WIT

CH

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TC

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TOR

OPT

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MP

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E 7

JULY

200

3 W

O

NL

15

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ASH

SW

ITCH

(SPA

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CH

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ump

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top

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n

DR

AIN

PU

MP

OPT

ION

2

D

OO

R C

ON

TAC

TOR

12

PAGE 14

PAG

E 14

OR

AN

GE

BLU

E

BLU

E

BLU

E

BLA

CK

PURPLE

PURPLE

PURPLE

WH

ITE

WH

ITE

BLU

E

BLU

E

BLU

EB

LUE

BLU

EB

LUE

BLU

EB

LUE

BLU

E

RED

RED

RED

RED

BLA

CK

OR

AN

GE

OR

AN

GE

WH

ITE

BR

OW

N

BR

OW

N

GR

EY

BR

OW

N

WH

ITE

PURPLE

PURPLE

CLA

SSIC

GLA

SS &

DIS

HW

ASH

ING

SYST

EMS

LTD

ST

AIN

LES

S S

TE

EL

TO

P P

AN

EL

EC

O1

/ 2O

N /

OFF

SW

ITC

H4

Page 33: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

ISSUE 6December 2003 WO1

A1 A2A1 A2

RED (2)

WHITEBROWNBROWN2.5mm 2.5mm DOOR

CONTACTOR ELEMENTCONTACTOR

BROWN(2) BLUE(2)BLUE (2)

BROWNGREY

BROWNWHITE

ORANGEPURPLE

ORANGE

BROWN

BLUEBLUEBLUE

When fitting drain pumpfitRED

PURPLE

ORANGE ORANGE

RED

REDBLUEBLUE

NOTE:When fitting drain pumpon 'OPTION 2' change over the brown and greycables on the on/off s/w

NOTE:When fitting Drain Pumpon 'OPTION 1'use 7.12.4/2A switch ON/OFF S/WWASH SWITCHCOLD RINSE SWITCH

PURPLEGREY

DOOR REED SWITCH

WHITE BLUE

WHITE BLUE

WHITE

BLUE

PURPLE

BLUE

PURPLE PURPLE

RED (2)

WHITE WHITEWHITE

BLUE

BROWN

BLACK

(2)

RED

TIMER

Motorcapacitor

WASH

PUMP BLACKBLACKBLACK -RED

BLUE - RED

WASH ELEMENT CUTOUTRINSE ELEMENT CUTOUT

RINSEELEMENT

WASHELEMENT

ECO 1 & 2 STAINLESS STEEL TOP PANEL -GLASSWASHERS

TOP PANEL COMPONENT WIRING

PAGE 15

Page 34: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

CLASSIC HOUSE, AIRFIELD INDUSTRIAL ESTATE, HIXON , STAFFORDSHIRE ST18

December 2003 WO

CIRCUIT DRAWINGS ECO1NL & ECO2NL & H500NL

Page 35: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

A1 A2A1 A2

A1 A2

BLACK

RED (2)

WHITE

BLUE

GREY

GREY

GREY

GREY

GREYGREY

GREYGREY

ORANGE

ORANGE

RED (2)

WHITE

WHITE

WHITE

WHITE

WHITE

WHITE

BLUE

BLUE

BLUE

BROWNBROWN

BLACK

BLUE

BLACK

2.5mm 2.5mm

2.5mm 2.5mm (Black Sleeve)

(Black Sleeve)

GREY(2)

BROWN

BLUE

BLUE

ORANGE

(2)

(2)

(2)

LATCH RELAYTIMER RELAY

MODE RELAY

DOORCONTACTOR

LOGICCONTACTOR ELEMENT

CONTACTOR

DOORMICROSWITCH

GREY

RED

WHITEBROWN

GREY

WHITE

BROWN(2) BLUE(2) GREY BLUEGREY BLUE(2)

RED (2)

WHITE WHITEWHITE

BLUE

BROWN

BLACK

(2)

RED

TOP PANEL COMPONENT WIRING

ECO 1 & 2 NEW LINE ( Blue Top) GLASSWASHERS

ON/OFF S/WMODE S/WDRAIN S/W

TIMER

(2)

(2)

(2)

NOTE: (2) = Double Cable 2.5 = 2.5mm Cable

(2)

(2)

(2)

RED

BLUE

PAGE 16

December 2003 WO

BROWN BROWN

TCB

Page 36: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

511

13

3

12

1126

L

N

1618

19

1217

1026

511

6

13

GR

EY

RE

D

BROWN BLUE

RED

RED

RED

GREY

GREY

GREY

RED

BROWN

BROWN

BLACK

WHITE

WHITEGREY

WHITE

RED

WH

ITE

WHITE

PURPLEPURPLE

WHITE

WHITE

BLU

EB

LUE

BLU

E

BLU

EB

LUE

BLUE

BLUE

OR

AN

GE

ORANGE

BLACKBLACK

GREY

WH

ITE

WH

ITE

WHITE

BR

OW

NRED

BLACK

WH

ITE

GREY

GREY

BLUE

WH

ITE

BL

AC

K

E

LE

ME

NT

CO

NTA

CTO

R

ON

/OFF

SW

ITC

H

DR

AIN

SW

ITC

H

PR

ES

SU

RE

SW

ITC

H

DO

OR

M

ICR

OS

WIT

CH

DR

IAN

PUM

P(o

pion

al)

D

OO

RCO

NTAC

TOR

CO

IL

WA

TER

SOLE

NO

IDVA

LVE

ELE

MEN

TCO

NTAC

TOR

C

OIL

TIM

ERR

ELA

YC

OIL

SOA

PPU

MP

TIM

ERM

OTOR

WA

SHPU

MP

LATC

HR

ELA

YC

OIL

LOG

ICCO

NTAC

TOR

CO

IL

MO

DER

ELA

YC

OIL

ELEM

ENT

CONT

ACTO

R

25R

INSE

THER

MAL

CUTO

UT

REA

DY

LIG

HT

22 2

1

RIN

SE

THE

RM

AL

CU

TOU

T

WA

SH

THE

RM

AL

CU

TOU

T

WA

SHST

ATR

INSE

STAT

24

2025

RIN

SE

W

AS

H

ELE

ME

NTS23

L

OG

IC

CONT

ACTO

R

TIM

ER R

ELA

Y

DOO

RCO

NTAC

TOR

2

MO

DE S

WIT

CH

NC

NO12

NOEL

EMEN

TCO

NTAC

TOR

10NO

NO

NO

NONO

NO

1

15

10

NC

7

4

D

OO

RC

ON

TAC

TOR

10

12

DO

OR

CO

NTA

CTO

R

PAGE 17

6 MO

DER

ELA

Y

ORANGE

NC

NO

ELEC

TRIC

AL

SCH

EMA

TIC

DI

AGRA

M

Dec

embe

r 200

3 W

O

EC

O 1

& 2

N

EW

LIN

E

CLA

SS

IC G

LAS

S &

DIS

HW

AS

HIN

G S

YS

TEM

S L

TD

NOTE

:NE

W L

INE

M/C

sw

ith B

LUE

PLAS

TIC

TOP

WO

/TL

PA

GE

17

BR

OW

N

TCB

1A

Page 37: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

MODE RELAY

TIMERMOTOR

DOOR SWITCH

LINE

TIMER

TIMER RELAY

LOGIC CONTACTOR

READY LIGHT

DOOR CONTACTOR

THERMOSTATS

PRESSURESWITCH

ON/OFFSWITCH

HOLDING WASH

NO

NO NO NO

NO

NO

NO

NC

MODE SWITCH

BROWN

GREY

GREY

GREY

GREYGREY

GREY

WHITE

WHITE

WHITE

WHITE

WHITE

WHITE

ORANGE

BROWN

NC

NO

ORANGE

C

NC

BLUE

BLUE

BLUE

BLUE

BLUE

NEUTRAL

CLASSIC GLASS & DISHWASHING SYSTEMS LTD

ECO 1 / 2 H500 NEW LINE MACHINES

HEATING INTERLOCK CIRCUIT

START AND WASH POSITION

1 of 2 Drawings

PAGE 18

ELECTRICAL SCHEMATIC DIAGRAM December 2003 WO1

Page 38: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

TIMERMOTOR

NEUTRAL

DOOR SWITCH

LINE

MODE SWITCH

LATCHRELAY

WATER SOLENOID VALVE

ON/OFFSWITCH

PRESSURESWITCH

THERMOSTATS

LOGIC CONTACTOR

TIMER RELAY

TIMER

DOOR CONTACTOR

RINSE

MODE RELAY

READY LIGHT

NONC NO NO

NO

NO

NO

NO

NC

NO

GREY

GREY

GREY

GREY

GREYGREY

GREY

ORANGE

WHITE

WHITE

WHITE

WHITE

WHITE

WHITE

WHITE

WHITE

WHITE

BROWN

RED

RED

BLUE

BLUE

BLUE

BLUE

BLUE

BLUE

NC NO

C

CLASSIC GLASS & DISHWASHING SYSTEMS LTD

WHITE

ECO 1 / 2 H500 NEW LINE MACHINES

HEATING INTERLOCK CIRCUIT

CHANGEOVER & RINSE POSITION

2 of 2 Drawings

December 2003 WO PAGE 19

ELECTRICAL SCHEMATIC DIAGRAM ISSUE 6 JULY 2001

Page 39: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

511

13

3

12

1126

L N

1619

1217

1026

511

6

13

GR

EY

RE

D

BROWN BLUE

RED

RED

GREY

GREY

GREY

RED

BROWN

BROWN

BLACK

WHITE

WHITEGREY

WHITE

RED

WH

ITE

WHITE

PURPLEPURPLE

WHITE

WHITE

BLU

EB

LUE

BLU

E

BLU

EB

LUE

BLUE

BLUE

OR

AN

GE

ORANGE

BLACKBLACK

GREY

WH

ITE

WH

ITE

WHITE

BR

OW

NRED

BLACK

WH

ITE

GREY

GREY

BLUE

WH

ITE

BL

AC

K

E

LE

ME

NT

CO

NTA

CTO

R

ON

/OFF

SW

ITC

H

DR

AIN

SW

ITC

H

PR

ES

SU

RE

SW

ITC

H

DO

OR

M

ICR

OS

WIT

CH

DR

IAN

PUM

P(o

pion

al)

D

OO

RCO

NTAC

TOR

CO

IL

WA

TER

SOLE

NO

IDVA

LVE

ELE

MEN

TCO

NTAC

TOR

C

OIL

TIM

ERR

ELA

YC

OIL

TIM

ERM

OTOR

WA

SHPU

MP

LATC

HR

ELA

YC

OIL

LOG

ICCO

NTAC

TOR

CO

IL

MO

DER

ELA

YC

OIL

ELEM

ENT

CONT

ACTO

R

25R

INSE

THER

MAL

CUTO

UT

REA

DY

LIG

HT

22

2

1

RIN

SE

THE

RM

AL

CU

TOU

T

WA

SHTH

ER

MA

LC

UTO

UT

WA

SHST

ATR

INSE

STAT

24

2025

RIN

SE

W

AS

H

ELE

ME

NTS23

L

OG

IC

CONT

ACTO

R

TIM

ER R

ELA

Y

DOO

RCO

NTAC

TOR

2MO

DE S

WIT

CH

NC

NO12

NOEL

EMEN

TCO

NTAC

TOR

10NO

NO

NO

NONO

NO

1

15

10

NC

7

4

D

OO

RC

ON

TAC

TOR

10

12

DO

OR

CO

NTA

CTO

R

PAGE 20

6 MO

DER

ELA

Y

ORANGE

NC

NO

ELEC

TRIC

AL

SCH

EMA

TIC

DI

AGRA

M

Dec

embe

r 200

3 W

O

H 5

00N

EW

LIN

E

CLA

SS

IC G

LAS

S &

DIS

HW

AS

HIN

G S

YS

TEM

S L

TD

NOTE

:NE

W L

INE

M/C

sw

ith B

LUE

PLAS

TIC

TOP

WO

/TL

BR

OW

N

TCB

1A

1 2

3 4

5

29SO

AP

PUM

P

Page 40: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

NEW LINE MACHINES

HEAT INTERLOCK

HOW TO REMOVE THE INTERLOCK We have built in a modification which will allow the machine to start when the door is opened and closed, providing the mode switch is turned to the on (Auto) position. 1: Unplug the machine from the mains electrics 2: Remove the top panel 3: Identify the ‘LOGIC’ contactor eco1 eco2 H500 eco3 H750 4: There are 2 cables with BLACK terminal sleeves 1 white cable & 1 brown cable. 5: Change over these 2 cables (white & brown) with black sleeves 6: Reassemble the top and switch on. 7: Increase the RINSE TEMPERATURE to 85’c – this will delay the foaming problems due to low rinse temp. Now when the machine is full of water it will operate when the door is opened and closed. The customer should wait for the machine to heat up and ready light is on before first using. CLASSIC will not cover warranty calls on results or foaming. WO 3/2002

Page 41: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

CLASSIC HOUSE, AIRFIELD INDUSTRIAL ESTATE, HIXON , STAFFORDSHIRE ST18

December 2003 WO

CIRCUIT DRAWINGS E1 - E2 - H5

Page 42: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

CLASSIC GLASS & DISHWASHING SYSTEMS LTD E 1 & E 2 24 GLASSWASHERS - 24 Volt GLASSWASHERS

ELECTRICAL SPARE PARTS

All electrical items on this page are 24 volts MOTORS — CONTACTOR /RELAY COILS — SWITCHES—WATER VALVE

7.12.9E GREY APS

7.12.2/51 2 MIN TIMER 24 VOLT MOTORS

CONT/51 8 PIN RELAY

CONT/50 4 PIN RELAY

TR-10 TRANSFORMER

7.12.4/50

7.12.4/51

7.12.4/51

STICK ON FACSA ECO 1 G/Drain FASCE1/NL2 ECO 1 P/Drain FASCE1/NL2DP ECO 2 G/Drain FASCE2/NL2 ECO 2 P/Drain FASCE2/NL2DP

METAL FRONT PANEL ECO 1 Gravity Drain 10.2.51 ECO 1 Pump Drain 10.2.51D ECO 2 Gravity Drain 10.2.52 ECO 2 Pump Drain 10.2.52D

8LPP4AB 24 Volt SOAP PUMP

7.12.12/51 24 VOLT SOLENOID WATER VALVE

7.12.6/6 RED LIGHT 7.12.6/7 GREEN LIGHT

FOR ALL OTHER PARTS PLEASE REFER TO YOUR NORMAL MANUAL

ECO 1 ECO 2

DRAIN SWITCH OPTIONAL ON ECO 1& ECO2

CONT/51 8 PIN RELAY

FUSE-08 - 1.6 AMP FUSE FUSE– 02 FUSE HOLDER

wayne
PAGE 20
Page 43: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

A1

1114

31A

234

BLA

CK

WH

ITE

RE

D

GR

EY

PU

RP

LEO

RA

NG

E

X X

DO

OR

RE

LAY

A1

1114

12

31A

232

34

CONT

/51A

CO

IL

CO

MM

ON

NO

RM

ALL

Y

NO

RM

ALL

Y

O

PE

N

C

LOS

ED

CO

MM

ON

NO

RM

ALL

Y

NO

RM

ALL

Y

O

PE

N

C

LOS

ED

NE

W C

LEA

R R

ELA

YFI

TTE

D T

O M

AC

HIN

ES

Fr

om N

ovem

ber 2

003

DO

UB

LE C

HA

NG

EO

VE

R R

ELA

Y

A1

1114

12

31A

232

34

BLA

CK

X

RE

D

WH

ITE

X

OR

AN

GE

WH

ITE

YE

LLO

W

LATC

HR

ELA

Y

023

5V

024

.2V

BLU

E23

0 V

NE

UTR

AL

BR

OW

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0VLI

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LLO

W24

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W V

OLT

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AN

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ER

BLA

CK

0 V

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ITE

2 W

HIT

Eca

bles

from

neon

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ts

E1 &

E2

GLA

SSW

ASH

ERS

A1

1114

31A

234

X

WH

ITE

WH

ITE

OR

AN

GEX

BLA

CK

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OW

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BLA

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SLE

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CY

CLE

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VE

12 32

A1

1114

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232

34

BLA

CK

RE

D

XX

BLA

CK

(24

vol

t)

RE

D (2

4 vo

lt)

BR

OW

N (2

40 v

olt)

BLU

E (

240

volt)

BR

OW

N

BLU

E

NE

UTR

AL

FRO

MR

INS

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UM

P

CA

BLE

S

IN T

HE

LO

OM

SIN

GLE

PO

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ELA

Y

CO

NT/

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21 22

X

A1 A2

X

1411

RIN

SE

ELE

ME

NT

RE

LAY

BLAC

KW

HIT

E 2

.5m

m

WH

ITE

WIT

HBL

ACK

SLEE

VE

WH

ITE

2.5

mm

If r

epla

cing

an

old

'BLA

CK

' typ

e re

lay

we

supp

ly t

erm

inal

s an

d co

ver

slee

ves.

N

ote:

YO

U M

US

T F

IT T

HE

SE

TE

RM

INA

LS W

ITH

PR

OFE

SS

ION

AL

CR

IMP

PLI

ER

S

THE

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AY

SH

OU

LD R

EST

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TH

E SI

DE

RA

IL N

EAR

TH

E SO

AP

PUM

P.

THES

E C

AB

LES

AR

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SID

E TH

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NEL

OF

THE

MA

CH

INE

TO T

HE

RIG

HT

HA

ND

SID

EC

AB

LE T

IED

TO

TH

E LO

OM

EC

O 1

- E

CO

2 (

E1

)

( E

2 )

FITT

ING

R

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BO

OST

ER P

UM

PTo

24v

olt C

lass

ic M

achi

ne

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RO

MR

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UM

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NE

W T

YP

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RA

NS

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R F

OR

UN

DE

RC

OU

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INT

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CE

D

WE

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45

200

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T N

o

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t No:

CO

NT/

51A

CONT

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A2A1

2221

11 14

CO

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OM

MO

NN

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OP

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X

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WA

SH

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ELA

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ITH

BLAC

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ITH

BLAC

K SL

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BLAC

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WN

21 22

X

A1

A2

X

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BLAC

K

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PLE

WIT

HBL

ACK

SLEE

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RPL

E 2

.5m

m

PUR

PLE

2.5

mm

WA

SH

ELE

ME

NT

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LAY

21 22

X

A1 A2

X

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WN

OR

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K

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12 32

Page 44: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

RF SUPPRESSOR

RINSE STAT WASH STAT

RINSE TANK

WASH TANK

ELEMENT

WASH

CUTOUT

FRONT OF MACHINE

BELOW THE WASH TANK

RINSECUTOUT

REDLAMP

INLET WATERSOLENOID VALVE

24 VoltSOAPPUMP

DRAIN PUMPOPTIONAL EXTRA ON ECO1 & 2

E1-E2 24V COMPONENT WIRING Prior To Serial No ???.348

BROWN

BLUE

GR

EE

N/Y

ELL

OW

ORANGEBLUE

WHITE

WHITE

WHITE

WHITE

PURPLE

PURPLE

BROWN

BLACK

BLACK

BLACK

BLACK

BLUE

WHITE

PURPLE

BLUE

24 VOLTTRANSFORMER

ECO 2BLUE

BLACK

YELLOW

ECO 1BLUE

BLACKYELLOW

DOUBLE RELAY24 V

DOUBLE RELAY24 V

SPARECABLEFOR HEAT INTERLOCKREMOVEED

RED

LATCH RELAY

WHITE

CYCLE RELAY

GREYBLACK

BLACK

YELLOWWHITE

ORANGE

1113

12

GREY PRESSURE SWITCH

GREYBROWN

RED

TERMINAL BLOCK

BROWN GREEN/YELLOW

DOUBLE RELAY24V

PURPLEORANGE

DOOR CONTACTOR

24 Volt

MIN

I RE

LAY

OPTIONAL EXTRA ON ECO2

BROWN

ORANGE

ORANGE

DRAIN PUMP RELAY

BLACK

24 Volt

MIN

I RE

LAYBROWN

BLACK

BLACKBLACK

WASH PUMPRELAY

24 Volt

MIN

I RE

LAY

BLACK

WASHELEMENTCONTACTOR

PURPLE

24 Volt

MIN

I RE

LAY

BLACKWHITE

RINSEELEMENTCONTACTOR

WHITE

GREENLAMP

DRAIN SWITCH

PUSH

CYCLESWITCH

PUSH

ORANGE

BLACK

WHITE

BROWN

WHITE

YELLOW

ON / OFFSWITCH

BLACK

YELLOW

GREY

WHITE

YELLOW WITHBLACK SLEEVE

WHITE

YELLOW

DOOR MICRO SWITCH

GREY

GREY

FU

SE

YELLOW

OPTIONAL EXTRA ON ECO 1 & 2

WHITE

PURPLE

WHITE

REDRED

BLACKBLACK

CAPACITOR

BLUEBLACK

BLACKWASHPUMPE1 & e2

WASH PUMP

WASH PUMPWHITE

RED WHITE

YELLOW WHITE

ORANGE WHITE

BLUEPURPLE

WHITE

ALT

ERN

ATI

VE W

ASH

PU

MPS

BLACK

WHITE

BLUE

BROWN

PURPLE

24 VOLT 2 MINUTE TIMER

BLACK

BLACKBROWN

PURPLE

RED

ORANGEWHITE

WHITE

BLACK

GREY

WHITE

wayne
wayne
Page 45: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

RF SUPPRESSOR

RINSE STAT WASH STAT

RINSE TANK

WASH TANK

ELEMENT

WASH

CUTOUT

FRONT OF MACHINE

BELOW THE WASH TANK

RINSECUTOUT

REDLAMP

INLET WATERSOLENOID VALVE

24 VoltSOAPPUMP

DRAIN PUMPOPTIONAL EXTRA ON ECO1 & 2

CHANGE WIRING ON RELAYS E1 / E2 After Serial No. ???.348

BROWN

BLUE

GR

EE

N/Y

ELL

OW

ORANGEBLUE

WHITE

WHITE

WHITE

BLUE

BLUE

PURPLE

BROWN

BLACK

BLACK

BLACK

BLACK

BLUE

WHITE

PURPLE

BLUE

24 VOLTTRANSFORMER

ECO 2BLUE

BLACK

YELLOW

ECO 1BLUE

BLACKYELLOW

1113

12

GREY PRESSURE SWITCH

GREYBROWN

RED

TERMINAL BLOCK

BROWN GREEN/YELLOW

GREENLAMP

DRAIN SWITCH

PUSH

CYCLESWITCH

PUSH

ORANGE

BLACK

WHITE

BROWN

WHITE

YELLOW

ON / OFFSWITCH

BLACK

YELLOW

GREY

WHITE

YELLOW WITHBLACK SLEEVE

WHITE

YELLOW

DOOR MICRO SWITCH

GREY

GREY

FU

SE

YELLOW

OPTIONAL EXTRA ON ECO 1 & 2

BLUE

BLUE

WHITE

REDRED

BLACKBLACK

CAPACITOR

BLUEBLACK

BLACKWASHPUMPE1 & e2

WASH PUMP

WASH PUMPWHITE

BLUEPURPLEWHITE

ISSUE 6 DEC EMBER 2003 WO

ALTE

RNAT

IVE

WAS

H PU

MPS

BLACK

WHITE

BLUE

BROWN

24 VOLT 2 MINUTE TIMER

BLACK

BLACKBROWN

PURPLE

RED

ORANGEWHITE

WHITE

WHITE

A1 11 14 12

31A2 3234

BLACK

X

RED

WHITE

X

ORANGE

WHITEYELLOW

LATCHRELAY

CONT/51A

A1 11 14 12

31A2 3234

X

WHITE

WHITEORANGE

X

BLACK

YELLOWGREY

BROWN

BLACK SLEEVE

CYCLERELAY

CONT/51A

SPARE CABLE FOR HEAT INTERLOCK REMOVE

A1 11 14

31A2 34

BLACKWHITE

RED

GREY

PURPLEORANGE

X

X

DOORRELAYCONT/51A

12

32

2122X

A1

A2

X

1411

BROWN

ORANGE WITHGREEN COVER

ORANGE

DRAIN PUMPRELAY

(if fitted)

2122X

A1

A2

X

1411

WASHPUMPRELAY

BLACK WITHGREEN COVER

BLACK WITHGREEN COVER

BLACK

BROWN

2122X

A1

A2

X

1411

PURPLE WITHGREEN COVER

PURPLE 2.5mm

PURPLE 2.5mm

WASHELEMENTRELAY

2122X

A1

A2

X

1411RINSE

ELEMENTRELAY

WHITE 2.5mm

WHITE WITHGREEN COVER

WHITE 2.5mm

BLACK WITHGREEN COVER

BLACK WITHGREEN COVER

BLACK WITHGREEN COVER

wayne
wayne
Page 46: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

2

4 Vo

lt AC

TRAN

SFO

RM

ER

EN B

RO

WN

BLU

E

BLU

E

L

BR

OW

N

TER

MIN

AL B

LOC

K

YELL

OW

ORANGE

ORANGE

ORA

NG

E

YELLOWLATC

H R

ELA

Y

CYCL

E R

ELA

Y

##

DR

AIN

RE

LAY

ON

/OFF

SWIT

CHCY

CLE

SWIT

CHD

RAIN

SWIT

CH

D

OO

RCO

NTA

CTO

R

##

DR

AIN

PUM

PR

ELA

YC

OIL

WA

SHPU

MP

RELA

Y

WA

SHPU

MP

RELA

YCO

IL

LATC

HRE

LAY

COIL

TIM

ERM

OTO

R

RIN

SERE

LAY

COIL

WA

SHRE

LAY

COIL

BROWN

BROWN

BROWNBROWN

WHITE

WHITE WHITE

WHITE

REA

DY

LIG

HT

WHITE

WHITE

WHITE

PURPLE

BLUE

BLUE

BLUEBLUE

BLUE

GREY

GREY

GREY

BROWN

BROWN

WH

ITE

WH

ITE

WHITE

RED

RED

RED RED

RED

BROWN

BR

OW

NB

RO

WN

BROWN

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

WHITE

GREY

ORA

NG

E

PURP

LEPU

RPLE

PURP

LE

BR

OW

N

BR

OW

N

BLU

EB

LUE

BLU

E

WA

SHPU

MP

BLACK

RIN

SEC

ON

TAC

TOR

WA

SHC

ON

TAC

TOR

BLUE

BROWN

BROWN

BR

OW

N

WH

ITE

WHITE

BLACK

WHITE

BLA

CK

BLA

CK

CLA

SS

IC 2

4 -

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O1

& E

CO

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LAS

SW

AS

HE

R

BR

OW

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30V

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0V

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L

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FOR

RB

PUM

Por

Air

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k Ta

nk

To B

e Fo

und

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e Lo

wer

Fro

nt P

anel

on R

ight

Han

d Si

de/ a

t Fro

nt

WH

ITE

24V

AC

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ERIN

LET

VA

LVE

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OR

CON

T.CO

IL

CYCL

ERE

LAY

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BLA

CK

APSG

REY

BLA

CK 2

4V A

C (0

V)

BLACK

##

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AIN

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P

WHITE BLACK

FITT

ING

EXT

ERN

AL

AIR

BR

EAK

TA

NK

USI

NG

REL

AY

SUPP

LIED

Par

t No

:CO

NT/

51A

24

VO

LT R

ELA

Y

##

DRA

IN P

UMP

IS

OPT

IONA

L

E

XTRA

ON E

CO 1

& E

CO2

#

#

IS

SU

E 2

D

EC

200

3 T

L / W

O

SPA

RE

BR

OW

N

0 Vo

lts A

CB

LAC

K

24 V

olts

ACW

HIT

E or

YEL

LOW

WH

ITE

OR

YEL

LOW

WIT

H

BLA

CK S

LEEV

E

WH

ITE

WIT

H B

LACK

SLE

EEV

E

2 M

IN T

IMER

RED

WHITE

R

INS

EE

LEM

EN

TW

AS

HE

LEM

EN

T

PURPLE BLUE

BLUE

WA

SHT.

C.

RIN

SET.

C.

BLUE

A2A1

Blac

k N

o1 o

r Bro

wn

Bla

ck N

o 3

or B

lack

Blac

k N

o2 o

r Blu

e

Blac

k N

o 4

- NO

T U

SED

CA

BLE

S fr

om A

.B.T

.

BLUE

US

E P

IGG

Y B

AC

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ON

NE

CTO

RS

BROWN

No

2

No

1

230V

24V

24V

230V

230V

BLACKA1

WHITE

24V

BLUE

24V

A2

BROWN

LIVE RBP

230V

NEUTRAL RBP

230V

FIT

TIN

G

RIN

SE

BO

OS

TER

PU

MP

US

ING

RE

LAY

SU

PP

LIE

D

Page 47: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

RF SUPPRESSOR

RINSE STAT WASH STAT

RINSE TANK

WASH TANK

ELEMENT

WASH

CUTOUT

FRONT OF MACHINE

BELOW THE WASH TANK

RINSECUTOUT

REDLAMP

INLET WATERSOLENOID VALVE

24 VoltSOAPPUMP

DRAIN PUMPOPTIONAL EXTRA ON ECO1 & 2

BROWN

BLUE

GR

EE

N/Y

ELL

OW

ORANGEBLUE

WHITE

WHITE

WHITE

PURPLE

PURPLE

BROWN

BLACK

BLACK

BLACK

BLUE

WHITE

PURPLE

BLUE

24 VOLTTRANSFORMER

BLUEBLACK

YELLOW

DOUBLE RELAY24 V

DOUBLE RELAY24 V

SPARECABLEFOR HEAT INTERLOCKREMOVEED

RED

LATCH RELAY

WHITE

CYCLE RELAY

GREYBLACK

BLACK

YELLOWWHITE

ORANGE

1113

12

GREY PRESSURE SWITCH

GREYBROWN

RED

TERMINAL BLOCK

BROWN GREEN/YELLOW

DOUBLE RELAY24V

PURPLEORANGE

DOOR CONTACTOR

24 Volt

MIN

I RE

LAY

BROWN

ORANGE

ORANGE

DRAIN PUMP RELAY

BLACK

24 Volt

MIN

I RE

LAYBROWN

BLACK

BLACKBLACK

WASH PUMPRELAY

24 Volt

MIN

I RE

LAY

BLACK

WASHELEMENTCONTACTOR

PURPLE

24 Volt

MIN

I RE

LAY

BLACKWHITE

RINSEELEMENTCONTACTOR

WHITE

GREENLAMP

DRAIN SWITCH

PUSH

CYCLESWITCH

PUSH

ORANGE

BLACKBROWN

WHITE

YELLOW

ON / OFFSWITCH

BLACK

YELLOW

GREY

WHITE

YELLOW WITHBLACK SLEEVE

WHITE

YELLOW

DOOR MICRO SWITCH

GREY

GREY

FU

SE

YELLOW

WHITE

PURPLE

REDRED

BLACKBLACK

CAPACITOR

BLUEBLACK

WASH PUMPWHITE

RED WHITE

YELLOW WHITE

ORANGE WHITE

BLUEPURPLE

WHITE

December 2003 WO

24 Volt SOAP PCB

BLUEGREY

ORANGE

WHITE

H5 24V COMPONENT WIRING PRIOR TO Serial No ???. 350

BLACKWASHPUMP

ALTERNATIVE WASH PUMPS

BLACK

WHITE

BROWNBLUE

PURPLE

24 VOLT 2 MINUTE TIMER

BLACK

BLACKBROWN

PURPLE

RED

ORANGEWHITE

WHITE

BLACK

GREY

WHITE

ORANGE ORANGE

BLUEWITH BLACK SLEEVE

WHITEWITH BLACKSLEEVE

Page 48: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

RF SUPPRESSOR

RINSE STAT WASH STAT

RINSE TANK

WASH TANK

ELEMENT

WASH

CUTOUT

RINSECUTOUT

REDLAMP

INLET WATERSOLENOID VALVE

24 VoltSOAPPUMP

DRAIN PUMPOPTIONAL EXTRA ON ECO1 & 2

BROWN

BLUE

GR

EE

N/Y

ELL

OW

ORANGEBLUE

WHITE

WHITE

BLUE

BLUE

PURPLE

BROWN

BLACK

BLACK

BLACK

BLUE

WHITE

PURPLE

BLUE

24 VOLTTRANSFORMER

ECO 2BLUE

BLACK

YELLOW

ECO 1

BLUE

BLACKYELLOW

1113

12

GREY PRESSURE SWITCH

GREYBROWN

RED

TERMINAL BLOCK

BROWN GREEN/YELLOW

DRAIN SWITCH

PUSH

CYCLESWITCH

PUSH

ORANGE

BLACKBROWN

WHITE

YELLOW

ON / OFFSWITCH

BLACK

YELLOW

GREY

WHITE

WHITE

YELLOW

DOOR MICRO SWITCH

GREY

GREY

FU

SE

YELLOW

OPTIONAL EXTRA ON ECO 1 & 2

BLUE

BLUE

WHITE

REDRED

BLACK BLACK

CAPACITOR

BLUEBLACK

BLACKWASHPUMPE1 & e2

WASH PUMP

WASH PUMP

WHITE

BLUEPURPLE

WHITE

ALT

ERN

ATI

VE W

ASH

PU

MPS

BLACK

WHITE

BLUE

BROWN

24 VOLT 2 MINUTE TIMER

BLACK

BLACKBROWN

PURPLE

RED

ORANGEWHITE

WHITE

WHITE

A1 11 14 12

31A2 3234

BLACK

X

RED

WHITE

X

ORANGE

WHITEYELLOW

LATCHRELAY

CONT/51A

A1 11 14 12

31A2 3234

X

WHITE

WHITEORANGE

X

BLACK

YELLOWGREY

BROWN

BLACK SLEEVE

CYCLERELAY

CONT/51A

SPARE CABLE FOR HEAT INTERLOCK REMOVE

A1 11 14

31A2 34

BLACKWHITE

RED

GREY

PURPLEORANGE

X

X

DOORRELAYCONT/51A

12

32

21

22X

A1

A2

X

14

11

BROWN

ORANGE WITHGREEN COVER

ORANGE

DRAIN PUMPRELAY

(if fitted)

21

22X

A1

A2

X

14

11

WASHPUMPRELAY

BLACK WITHGREEN COVER

BLACK WITHGREEN COVER

BLACK

BROWN

21

22X

A1

A2

X

14

11

PURPLE WITHGREEN COVER

PURPLE 2.5mm

PURPLE 2.5mm

WASHELEMENTRELAY

21

22X

A1

A2

X

14

11RINSE

ELEMENTRELAY

WHITE 2.5mm

WHITE WITHGREEN COVER

WHITE 2.5mm

BLACK WITHGREEN COVER

BLACK WITHGREEN COVER

BLACK WITHGREEN COVER

SOAP PCB

WHITEORANGEORANGEGREYBLUE

(CLM211)

ORANGE

BLUE WITHBLACK COVER

GREENLAMP

WHITEWITHBLACKCOVER

YELLOW WITHBLACK COVER

BELOW THE WASH TANK

FROM SERIAL No ???.350

H5 DISHWASHER(PART NUMBER IN BRACKETS ( )

LAYOUT OF ELECTRICAL PARTSLM-H5- REVISION EDRAWING BY TLDECEMBER 2003 WO

Page 49: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

24 V

olts

AC

2

4 V

olt A

CT

RA

NS

FO

RM

ER

EN B

RO

WN

BLU

E

BLU

E

0 V

olts

AC

L

BR

OW

N

TE

RM

INA

L B

LOC

K

YE

LLO

W

ORANGE

ORANGE

OR

AN

GE

YELLOWLA

TC

H R

EL

AY

CY

CL

E R

EL

AY

DR

AIN

PUM

P

DR

AIN

RE

LA

Y

ON

/OFF

SWIT

CH

CY

CL

ESW

ITC

HD

RA

INSW

ITC

H

4 M

IN T

IME

R

D

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RC

ON

TA

CT

OR

DR

AIN

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PR

EL

AY

CO

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WA

SHPU

MP

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LA

Y

WA

SHPU

MP

RE

LA

YC

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LA

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CO

IL

TIM

ER

MO

TO

R

RIN

SER

EL

AY

CO

IL

WA

SHR

EL

AY

CO

IL

BROWN

BROWN

BROWNBROWN

WHITE

WHITE WHITE

WHITE

RE

AD

YL

IGH

T

WHITE

WHITE

WHITE

PURPLE

BLUE

BLUE

BLUEBLUE

BLUE

GREY

GREY

GREY

BROWN

BROWN

WH

ITE

WH

ITE

WHITE

RE

DR

ED

RED RED

RED

BROWN

BR

OW

NB

RO

WN

BROWN

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

WHITE

GREY

OR

AN

GE

PUR

PLE

PUR

PLE

PUR

PLE

BR

OW

N

BR

OW

N

BLU

EB

LUE

BLU

E

WA

SHPU

MP

BLACK

RIN

SEC

ON

TA

CT

OR

WA

SHC

ON

TA

CT

OR

BROWN

BROWN WHITE

R

INS

EE

LEM

EN

TW

AS

HE

LEM

EN

T

PURPLE

BLUE

BLUE

BLUE

BLUE

BROWN

BROWN

BR

OW

N

WH

ITE

WHITE

BLACK

WHITE

BLA

CK

BLA

CK

CLA

SS

IC 2

4 -

H5

D

ISH

WA

SH

ER

BR

OW

N 2

30V

L

IVE

BL

UE

230

V

NE

UT

RA

L

CA

BLE

S F

OR

RB

PU

MP

or A

ir B

reak

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k

To

Be

Fou

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side

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er F

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ht H

and

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e/ a

t Fro

nt

WH

ITE

24V

AC

WA

TE

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TV

AL

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OR

CO

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CK

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CK

ORANGEORANGE

APS

WH

ITE

GREY GREY

GR

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GR

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GR

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BL

AC

K 2

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C (0

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IS

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D

ec 2

003

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/ W

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RE

BR

OW

N

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ITE

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ITH

B

LA

CK

SL

EE

VE

WH

ITE

OR

YE

LL

OW

WH

ITE

WIT

H B

LA

CK

SL

EE

VE

BLUE

BL

UE

BLUE

WHITE BLACK

FITT

ING

EXT

ERN

AL

AIR

BR

EAK

TA

NK

USI

NG

REL

AY

SUPP

LIED

Par

t No

:CO

NT/

51A

24

VO

LT R

ELA

Y

A2A1

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k N

o1 o

r Bro

wn

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ck N

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or B

lack

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k N

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k N

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- NO

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om A

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No

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230V

230V

BLACKA1

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BLUE

24V

A2

BROWN

LIVE RBP

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NEUTRAL RBP

230V

FIT

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SE

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TER

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US

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LAY

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TC

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TC

BW

ASH

WAYNE
wayne
wayne
wayne
wayne
Page 50: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

A1

1114

31A

234

BLA

CK

WH

ITE

RE

D

GR

EY

PU

RP

LEO

RA

NG

E

X X

DO

OR

RE

LAY

A1

1114

12

31A

232

34

CONT

/51A

CO

IL

CO

MM

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NO

RM

ALL

Y

NO

RM

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Y

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N

C

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ED

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NO

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ALL

Y

NO

RM

ALL

Y

O

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N

C

LOS

ED

NE

W C

LEA

R R

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TTED

TO

MAC

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From

Nov

embe

r 200

3

A1

1114

12

31A

232

34

BLA

CK

X

RE

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GE

WH

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YE

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W

LATC

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A1

1114

31A

234

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OR

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BLA

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A1 A2

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SEEL

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.5m

m

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ACK

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mm

If r

epla

cing

an

old

'BLA

CK

' typ

e re

lay

we

supp

ly t

erm

inal

s an

d co

ver

slee

ves.

N

ote:

YO

U M

UST

FIT

TH

ESE

TER

MIN

ALS

WIT

H P

RO

FESS

ION

AL

CR

IMP

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51A

Page 51: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

CLASSIC GLASS & DISHWASHING SYSTEMS LTD H5 DISHWASHER - 24 Volt DISHWASHER

ELECTRICAL SPARE PARTS

All electrical items on this page are 24 volts MOTORS — CONTACTOR /RELAY COILS — SWITCHES—WATER VALVE

7.12.9E GREY APS

7.12.2/52 4 MIN TIMER 24 VOLT MOTORS

CONT/51 8 PIN RELAY

CONT/50 4 PIN RELAY

TR-10 TRANSFORMER

7.12.4/50

7.12.4/51

7.12.4/51

FASC?H500-2 STICK ON FACSA

10.2.52D METAL FRONT PANEL 8LPP4AB 24 Volt SOAP PUMP

7.12.12/51 24 VOLT SOLENOID WATER VALVE

7.12.6/6 RED LIGHT 7.12.6/7 GREEN LIGHT

FOR ALL OTHER PARTS PLEASE REFER TO YOUR NORMAL MANUAL

CONT/51 8 PIN RELAY

FUSE-08 - 1.6 AMP FUSE FUSE– 02 FUSE HOLDER

CLM 211 PCB FOR SOAP PUMP

H500

wayne
PAGE 25
Page 52: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

CLASSIC 24 RANGES OF GLASS & DISHWASHERS The first 3 pages are for training and identifying the interlock circuit. Page 1 Select Position Where you select a cycle by pressing the cycle switch. The switch will illuminate but will not start until the machine is up to temperature EXCEPT H7 with ‘4 MIN’ selected All machines with Heat interlock removed. Page 2 Start Position The machine is up to temperature and the cycle will start (Orange cable to timer) We have detailed the ‘2/4 MIN’ switch, which indicates either a signal from the thermostats (White Cable) or constant power (Brown Cable) Page 3 Changeover Position When the machine starts to rinse a single from the timer (RED Cable) changes the circuit so that when the cycle is completed the machine will stop and you have to select a cycle again to start the machine Page 4 Fault Finding – Help on possible faults, which may occur REMOVING HEAT INTERLOCK – if necessary? IDENTIFY On the ‘CYCLE RELAY’ (inner relay of two) there is a WHITE cable with a ‘Black’ terminal sleeve, and floating BROWN cable with a Black sleeve Change the cables over so the BROWN cable is on the Relay and the white cable floating. Put the clear rubber cover from the BROWN over the end of the WHITE cable for safety.

wayne
PAGE 26
Page 53: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

ON/OFF SWITCH

CYCLE SWITCH

CYCLE RELAY

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BLACK

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WHITE

WHITE

WHITE

GREY

ORANGE

YELLOW

YELLOW

WH

ITE

YELLOW

TO TIMER

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AC

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ITE

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APS

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FRO

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BR

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AN

GE

BLACKLATCH RELAY

CYCLE RELAY

24 VOLT AC ( 24 Volts) From TRANSFORMER

TO A.P.S.

BLACK

1 32START POSITION CHANGEOVER POSITION

INTERLOCK CIRCUITS FOR E1 E2 E3 H5 H7

LATCH RELAY

ONLY THE H7 HAS 2 / 4 MIN SWITCHALL OTHERS GET SINGLE FROMSTATS ONLY

2 /4 MINSWITCH

24 VOLT AC ( 0 Volts)

24 VOLT AC ( 0 Volts)

ON/OFF SWITCH

CYCLE SWITCH

CYCLE RELAY

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WHITE

WHITE

YELLOW

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ITE

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GR

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SELECT POSITION

LATCH RELAY

24 VOLT AC ( 24 Volts)

YELLOW

GREY

GR

EY

WHITE

GREY

GREY

wayne
wayne
wayne
wayne
wayne
wayne
Page 54: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

CLASSIC GLASS & DISHWASHING SYSTEMS LTD Simple Fault Finding

SYMPTOMS FAULT

POWER AND SERVICESRed Light next to On/Off Switch Not on A: Not switched on at Wall

Red Light next to On/Off Switch Not on B: Fuse Open Circuit in Plug or Fuse Box

Red Light next to On/Off Switch Not on C: Fuse ( 1.6 amp)Open Circuit in Machine

Will not stop Filling ( ECO3 H750) - DURING INSTALATION Waste hose Below water level

FILLING

Will Not Fill with water Faulty On/Off Switch

Will Not Fill with Water Faulty Pressure Switch

Will Not Fill with Water Faulty Water Inlet Solenoid Valve

Will Not Fill With water Water turned off at Mains or Tap or Water Softener

Will not stop filling - all models Air Trap- Leaking Air or Broken or twisted or Blocked

Will not stop filling - all models Air Trap to pressure Switch - Off or Leaking Air

Will not stop filling - all models Pressure Switch Faulty

Will not stop filling - all models Inlet Solenoid Valve Faulty

Will not Stop Filling (ECO1 ECO2 H500 H800) Drain Plug Not in Drain Hole

HEATINGWill not Stop Heating Rinse Tank ( after resetting thermal trip) Thermostat will not switch off Thermostat Faulty

Will not Stop Heating Rinse Tank ( after resetting thermal trip) Thermostat WILL switch off Rinse Contactor Close Circuit

Will not Stop Heating Wash Tank ( after resetting thermal trip) Thermostat will not switch off Thermostat Faulty

Will not Stop Heating Wash Tank ( after resetting thermal trip) Thermostat WILL switch off Wash Contactor Close Circuit

Heating - NO Water in Wash Tank ( after resetting Wash Tank Thermal Trip) Air pressure Switch Faulty

Not Heating Either Tank ( full of water and not still filling) Rinse Thermal Cut-out Tripped Out( resetable)

Not Heating Either Tank ( full of water and not still filling) Burnt of Cable

Not Heating Either Tank ( full of water and not still filling) Element Open Circuit

Not Heating Rinse Tank ( full of water and not still filling) Rinse Contactor Open Circuit

Not Heating Wash Tank (full of water and not still filling) Wash Contactor Open Circuit

Not Heating Wash Tank (full of water and not still filling) Wash Thermal Cut-out Tripped out (resetable)

Not Heating Wash Tank (full of water and not still filling) Burnt Cable

Not Heating Wash Tank (full of water and not still filling) Element Open Circuit

WASHINGRestarts the cycle Ready light goes out during in Rinse but comes back on during Wash Latch Relay – Orange to White Closed Circuit

Restarts the cycle without pressing the cycle switch( if ready light is on) or ( Interlock is removed) Latch Relay – coil Open Circuit

Restarts the cycle without pressing the cycle switch( if ready light is on) or ( Interlock is removed) Cycle Switch – Grey to White Closed Circuit

Wash as normal -Completes cycle but will not rinse Door Relay – Red to White Closed Circuit

Washes 2 cycles then starts to Fill/Rinse ( H750 or ECO3 ONLY) may refill or fill & Syphon water Waste Hose - too low or no air break or push down in stand pipe

Washes as Normal BUT Cycle light goes out during rinse Latch Relay - Orange to White Open Circuit

Washes as normal BUT Cycle Light will not stay no during wash BUT will during in Rinse Cycle Relay – Grey to white Open Circuit

Washes as Normal BUT Drain Pump will not run during in Rinse Door Relay – Red to White Open Circuit

Washes as normal on first cycle then washes second cycle NO light in cycle switch but comes on during rinse Cycle Relay – Orange to White Closed Circuit

Will Not Start but Ready Light on & Cycle Light On Cycle Relay – Orange to White Open Circuit

Will Not Start Cycle BUT Cycle Light on when cycle is requested- light stays on Door Relay – Orange to purple Open Circuit

Will Not Start Cycle BUT Cycle Light on when pressed – goes out when released Cycle Relay - coil Open Circuit

Will Not Start Cycle BUT Cycle Light on when pressed – goes out when released Latch Relay – Yellow to White Open Circuit

WASH PUMPWASH PUMP will NOT stop running Wash pump Contactor Closed Circuit

Cycle Starts But Wash PUMP Will NOT run Wash Pump Relay Open Circuit

Cycle Starts But Wash PUMP Will NOT run Wash Pump or Capacitor Faulty

DRAIN PUMPDrain PUMP will NOT Stop running Drain Pump Contactor Closed Circuit

Drain Pump Will Not Run Blocked

Washes as Normal BUT Drain Pump will not run during in Rinse Door Relay – Red to White Open Circuit

wayne
PAGE 28
Page 55: ECO 1 & ECO2 H500 ECO1NL & ECO2NL GLASSWASHERS … MANUAL 02 … · ECO 1 & 2 Stainless Steel Top Machines ECO 1 & 2 & H500 NEW LINE E1 & E2 & H5 ( 24 VOLT MACHINES) TABLE OF CONTENTS

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wayne
PAGE 29