EBA-3X-SD3 Service Manual Chapter 1 - Eurocoin Components · Note 1) "ccTalk" is a serial...

Issue 01/2006

Contents

Product Name & Specifications1. Product Name

2. Precautions

3. Features

4. Component Names

5. General Specifications

6. Retrieving Bills

7. Cabling

8. Outside Dimensions

9. Country Codes

Bill AcceptorEBA-30/31-SD3(EBA-30/31)EBA-32/33-SD3(EBA-32/33)EBA-34/35-SD3(EBA-34/35)

CHAPTER 1

Copyright © 1998 Japan Cash Machine Co.Ltd. All rights reserved.

1 - 2

CHAPTER 1 Product Name & Product Specifications

EBA product name constitutes two kinds; [MODEL] name and [TYPE] .As for (1) to (6), refer to the description of the optional items.

[MODEL] EBA - 3 * - SD3 ( EBA - 3 * ) (1) (1)

[TYPE] * * * - * * * * - * * (2) (3) (4) (5) (6) (7)

JCM provides optional items for this model. Please consult JCM sales representatives for details.

(1) Type of CPU boardTwo types of CPU boards (Flash-ROM or EP-ROM) are available.

0: DC12V Flash-ROM type board for ID-003/MDB interface (Standard)1: DC12V EP-ROM type board for ID-003/MDB interface2: DC12V Flash-ROM type board for ID-003/ccTalk/HII Interface (Standard)3: DC12V EP-ROM type board for ID-003/ccTalk/HII Interface4: DC12V/DC24V Flash-ROM type board for ID-003/MDB interface (Standard)5: DC12V/DC24V EP-ROM type board ID-003/MDB interface

(2) The country code corresponding to acceptable banknotes: 3-digit code under ISO3166 shall beused. Refer to the country codes on page 1-11.

(3) Cash Box type0: Without box (stackerless model)4: 400-note capacity (Standard)6: 600-note capacity (To be developed)

(4) Faceplate0: Without faceplate (Standard)1: With faceplate

(5) I/F conversion board0: Without I/F conversion board (Standard)1: With Type A I/F conversion board (For serial-to-parallel conversion. To be developed)

(6) Key Switch0: Without Key Switch (Standard)1: With Key Switch2: With Key Switch (for User A)

(7) Interface protocol ID 03: ID-003 JCM xerial interface D3: ID-0D3 MDB interface E3: ID-0E3 ccTalk interface (Note 1) F3: ID-0F3 HII interface (Note 2) **: Others The last two digits of interface ID are assigned.

Example: EBA-30-SD3-CZE-4000-03EBA-30 model bill acceptor with standard SD3 stacker box, Czech software,no faceplate, no I/D conversion board, no key switch, ID-003 I/F.

Note 1) "ccTalk" is a serial communication protocol provided by Money Controls.Note 2) "HII" is a serial communication protocol provided by Mars Electronics International.

1. Product Name (Model Name + Type)

1 - 3

CHAPTER 1 Product Name & Specifications

2. Precautions

(1) Do not insert a torn,

folded, or wet bill, as this

may cause bill jam inside

the unit.

(2) Do not expose the unit to

water.

The unit contains several

precision electronic devices

which can be damaged if

water or any liquid is

sprayed or spilled into the

unit.

(3) Do not install the unit in a

dusty environment. Dust

may affect the sensor

performance.

1 - 4


EBA-3X-SD3 provides the following features:

3-1 Automatic centering

Automatic centering mechanism allows the unit to read bills ranging from 62mm to 85mm without

using bill guides (side blocks). Bill acceptance rate and security against counterfeits have been

greatly improved.

3-2 Automatic Re-validation

The EBA-3x series features automatic re-validation. The unit attempts to accept bill three times in

total, if the bill is rejected in the first insertion.

3-3 Dip switch settings to accept/reject bills

Accept/reject of each denomination is DIP switch selectable.

3-4 Easy bill retrieval

The stacker box can be detached from the stacker unit to withdraw deposited bills.

3. Features

The standard SD3 stacker box stores up to 400 bills.

The stacker box is equipped with a coin lock for higher security.

1 - 5


4. Component Names

I/F Connector

External Display Connector

1 - 6


5. General Specifications

5-1 Size of Banknotes Width: 62 to 85 mm, Length: 120 to 160 mm

5-2 No. of Denominations Up to 32 denominations

[Refer to "Data Setting Specifications" of each software]

5-3 Directions 4 ways (Longitudinal insertion)

(The directions may vary depending on the software specifications.)

[Refer to "Data Setting Specifications" of each software]

5-4 Acceptance Rate 95% or more (Including bills accepted in two retries. The following

bill is excluded:)

(1) Bill with stain, wear, wetness, tear or remarkable wrinkles

(2) Bill with folded corner or edge

(3) Bill with incorrect cut dimensions or improper alignment in printing

5-5 Processing Speed Approx. 2 seconds for validation. Approx. 5 seconds for stacking (with

SD3 stacker)

For a head unit without SD3 stacker, it takes approx. 3 seconds from

acceptance to ejection.

5-6 Interface (1) TTL serial interface

(2) MDB interface

(3) ccTalk / HII interface

(4) Parallel interface

Should be connected to an optional I/F conversion board.

5-7 Stacker Box (1) Capacity Approx. 400 bills

(2) Access Front Access

5-8 Escrow 1 Bill

5-9 Indication (1) The validator operating status is indicated by three LEDs (green,

red and orange) on CPU board.

Green LED: This LED lights during idling and bill-accepting

operation. When a bill is rejected, the LED blinks to

indicate the rejecting status (see Chapter 6, 6-11/12).

Red LED: This LED blinks when an error is detected.

The error status is indicated by the number of blinks

(see Chapter 6, 6-11).

Orange LED: This LED lights when the guides of bill centering

mechanism are at the home position. While the LED is

on, the head unit can be opened.

(2) External display output (7-pin connector)

When this connector is connected to the optional display unit, the

acceptor’s operating status is displayed.

ON: The unit is able to accept bills.

OFF: The unit is unable to accept bills.

1 - 7


5-10 Power Supply Voltage 12 VDC ± 5% (EBA-30/31/32/33/34/35)

(Use a power supply with 3A or higher capacity.)

24VDC ± 10% (EBA-34/35)

(Use a power supply with 1.6A or higher capacity.)

5-11 Current Consumption 12VDC

(1) In standby: 0.3A

(2) During operation: 1.6A (3A max.)

24VDC

(1) In standby: 0.2A

(2) During operation: 0.9A (1.6A max.)

5-12 Operating Environment (1) Operating temperature: 5 to 50ﾟC

(2) Storing temperature: -20 to 60ﾟC

(3) Relative humidity: 30 to 85% (no condensation)

(4) Installation: Install the unit indoors where it is not exposed to direct

sunlight.

5-13 Outer Dimensions Refer to the outline drawings for the configuration with SD3 stacker,

and without the stacker.

5-14 Weight (1) With SD3 stacker Approx. 2.5 kg

(2) Without SD3 stacker Approx. 1.0 kg

5-15 Mounting Horizontal mounting

Earthe the the sheet metal part of the unit

[NOTE] Unless otherwise specified, the general specifications of the EBA-3x series are measured

based on the following conditions:

(1) Power supply voltage: 12 VDC ± 0.1 V (19.9 to 12.1 V)

24VDC ± 0.2 V (23.8 to 24.2V)

(2) Temperature: 25 ﾟC ± 3 ﾟC (22 to 28 ﾟC)

(3) Relative humidity 40 to 65%

(4) Standard bill 20 Euro bill

1 - 8


6. Retrieving Bills

(1) Unlock the stacker box and pull it out

from the stacker unit.

(2) Retrieve the bills.

1 - 9


7. Cabling

Mating connectorHousingZHR-7(JST)

ContactSZH-002T-P0.5

Recommended wireAWG26~28 UL1061

Acceptor's connectorBox type plugXG4C-1634(OMRON)

Mating connectorContactMIL type socketXG4M-1630-T(OMRON)

Recommended wire 27mm pitch flat cableAWG28 UL2651

ContactXG5M-1635-N(OMRON)

Recommended wireAWG26~28 UL1007

Acceptor's connectorPin headerS7B-ZR(JST)

1 - 10


8. Outside Dimensions

8-1 EBA-3x-SD3 without faceplate

1 - 11


87

6

↓ ON? OFF?

53

42

1

OPEN

CENTERING GUIDE

OPEN

CLOSE

VIEW

A

150

185

84 233

(317)

10.6

227

38.9152.6

35.5

7250

60

4-9.5

196

111.8

74

145.1

4-R3

4-R5

4-M3

φ2.7

φ２.7

φ496

91 42.517.5

14.8

39.8

23.5 41.5

53.72.6(Bill entrance)

115

86(Bill entrance)

222.4

φ7

A

8-2 EBA-3x-SD3 with faceplate

1 - 12


8-2 EBA-3x without faceplate

1 - 13


8-2 EBA-3x with faceplate

1 - 14


9. Country Codes

Antilles ANTArgentine ARGAustralia AUSAustria AUTAustria AUT4Barbados BRBBelgium BELBotswana BWABrazil BRABulgaria BGRCanada CANCanada CANChile CHLChina CHNColombia COLCosta Rica CRICroatia HRVCyprus CYPCzech Republic CZEDenmark DNKEstonia ESTEstonia EST2European Union EURFinland FINFrance FRAGermany DEUGermany DEU1Germany DEU2Germany/Sweden DEU/SWEGreat Britain (England) GBRGreat Britain (England) GBR-BGreat Britain/Gibraltar GBR/GBIGreat Britain/Isle Of Man GBR/MANGreece GRCGreece GRC-BGuatemala MGTHonduras HNDHong Kong HKGHungary HUNIceland ISLIndia INDIsrael ISRItaly ITAItaly ITA8Italy ITA9Japan JPNKazakhstan KAZKazakhstan KAZ1Latvia LVALithuania LTUMalaysia MYSMalaysia MYS1Malta MLTMauritius MUS

Country Country CodeMexico MEXMoldova MDAMorocco MARNamibia NAMNetherlands NLDNetherlands NLD-BNew Zealand NZLNew Zealand NZL1New Zealand NZL-BNorth Ireland NIRLNorway NORNorway NOR1Peru PERPeru PER1Philippines PHLPhilippines PHL1Poland POLPoland POL1Poland POL1-BPortugal PRTQatar QATRepublic Of Ireland IRLRepublic Of Korea KORRepublic Of Korea KOR-BRomania ROMRussia RUSRussia RUS-BSaudi Arabia SAUSingapore SGPSingapore SGP-BSlovakia SVKSlovenia SVNSouth Africa ZAFSpain ESPSri Lanka LKASweden SWESwitzerland CHESwitzerland CHE3Switzerland CHE-BTaiwan (Republic Of China) TWNTanzania TZAThailand THATrinidad & Tobago TTOUkraine UKRUkraine UKR1United Arab Emirates AREUnited States USAUnited States USAUnited States USAUruguay URYUruguay URY1Venezuela VENVenezuela VEN1Venezuela VEN2Venezuela VEN-B

Country Country Code

Issue 11/2006

Contents

Operation and Maintenance1. Installation

2. Interface

3. External Connection Circuit

4. Pin Assignment

5. Connector

6. Description of DIP switches

7. Operational Flow

8. Clearing Bill Jam

9. Clearing / Preventive Maintenance


CHAPTER 2


2 - 2

CHAPTER 2 Operations and Maintenance

There are 8 installation holes in total on the rear and the bottom of the unit.

1. Installation


2 - 3

2-1 Outline of interface

The following interface are available in the EBA-3x series.

- ID-001 parallel interface (EBA-30/31 + Type A I/F conversion board)

- ID-003 JCM serial interface (EBA-30/31/32/33/34/35)

- ID-0D3 MDB interface (EBA-30/31/34/35)

- ID-0E3 ccTalk interface (EBA-32/33)

- ID-0F3 HII interface (EBA-32/33)

- ID-0** Other interface

2-2 ID-003 JCM serial interface

ID-003 is JCM bidirectional serial interface that enables acceptor status/operation control and

functional setup/verification by using polling (STATUS REQUEST) and commands (OPERATION

COMMAND and SETTING COMMAND) from the controller.

For communication specifications, refer to Chapter 3 "ID-003 Communication Specifications".

For denomination and vend code settings, refer to "ID-003 Data Setting Specifications of each

software".

2-3 ID-0D3 MDB interface

ID-0D3 is the MDB interface mainly used for vending machines.

2-4 ID-0E3 ccTalk serial interface

ID-0E3 is the serial interface provided by Money Control.

For communication specifications, refer to "Money Control: ccTalk Specifications".

2-5 ID-0F3 HII serial interface

ID-0F3 is the Host Intelligent Interface provided by Mars Electronics International (ID-0F3 interface

is to be supported).

2-6 Other interface

ID-001 JCM parallel interface is to be supported with the use of type A I/F conversion board.

2. Interface

2 - 4


3-1.

Ext

erna

l Con

nect

ion

Cir

cuit

(EB

A-3

0/31

/34/

35)

3-1-

1ID

-003

Inte

rfac

e C

ircu

it

3-1-

2ID

-0D

3 (M

DB

) Int

erfa

ce C

ircu

it

5 6 7 8

TX

D

CN

2

SG

RX

D SG

XG

4C-1

634

BLM

18AG

471S

N1D

BLM

18AG

471S

N1D

74LS

07D

BR

74V

HC

1474

VH

C14

BLM

18AG

471S

N1D

F29

F31

Z50

D5V

IC35

A

IC2D

IC2E

R12

6

R12

5R

124

4.7K

C78

100p

F

100Ω

68

Ω

21

98

1110

F30

Z1

TxD

0

RxD

0

F34

9 10

CN

2

MT

XD

MR

XD

/D5V

MC

OM

XG

4C-1

634

BLM

18AG

471S

N1D

BLM

18AG

471S

N1D

BLM

18AG

471S

N1D

Sold

er ju

mpe

r

74V

HC

14

74LS

07D

BR

TLP

281(

BL)

11F

33

F32

IC2F

IC35

B

R4

R12

2

R12

3

D5V

D5V

4.7K

C3

100p

F

R5

PC

2

TLP

281(

BL)

PC

1

D5V

1/10

WC

410

0pF

580Ω

68Ω

220Ω

2 1 2

4 3

1 2 13

12

4

43

3

1

Z9

Z8

TxD

4

RxD

4

J1

3. External Connection Circuit


2 - 5

3-2

Ext

erna

l Con

nect

ion

Cir

cuit

(EB

A-3

2/33

)

3-2-

1ID

-003

Inte

rfac

e C

ircu

it

3-2-

2ID

-0E

3 (c

cTal

k) In

terf

ace

Cir

cuit

5 6 7

TX

D

CN

2

SG

RX

D SG

XG

4C-1

634

BLM

18AG

471S

N1D

74LS

07D

BR

74V

HC

1474

VH

C14

BLM

18AG

471S

N1D

F**

F**

F**

Z**

D5V

IC**

C

IC**

D

IC**

IC**

ER**

R**

R**

R**

4.7K

10K

C**

100p

F

100Ω

68Ω

65

98

1110

X0

1213 3

10 91

X Y

Y0

A B

Z**

D5V

TxD

0

1FS

ELA

1FS

ELB

RxD

0

74H

C40

52M

CN

2

CC

TX

D/R

XD

SG

XG

4C-1

634

74H

C40

52M

74V

HC

04

BLM

18AG

471S

N1D

2SC

2712

Y

1SS

352

11F**

F**

D5V

IC**

IC**

D

R**

R**

TR**

10K

R**

R**

10

K

R**

10

KD**

1SS

357

D**

3.3K

68Ω

89

1413 3

10 95

X1

X Y

Y1

A B

12Z**

+12

D5V

TxD

0

1FS

ELA

1FS

ELB

RxD

0

2 - 6


3-2-

3ID

-0F3

(HII

) In

terf

ace

Cir

cuit

CN

2

HIID

ATA

*HIIB

US

Y

*EX

RE

S

SG

XG

4C-1

634

BLM

18AG

471S

N1D

VFM

41R

N22

2N1C

LV

F1

2SC

2712

Y

2SC

2712

Y

1SS

226

15

F**

F**

IC**

R**

R**

TR**

TR

20

10K

R**

10

K

C**

D**

1SS

352

74V

HC

04

1SS

357

D**

D**

1SS

226

D**

R**

100p

F

3.3K

68Ω

13 3

1015 92

X2

X Y

Y2

A B

16

13

2

13 14Z**

F**

Z**

+12

R**

3.3K

D5V

D5V

D5V

D5V

R**

22K

R**

22K

R**

R**

R**

10K

100K

+12

+12

R**

22K

R**

22K

C**

100p

F

C**

100p

F

74V

HC

14IC

**F

2SC

2712

YT

R**

1213

TxD

0

1FS

ELA

1FS

ELB

TALK

GN

DS

IC**

E

1011

3

3

2 1

2

RxD

0

*BU

SY

*EX

RE

SR**

10K

R**

10K

3.3

K


2 - 7

3-3

Ext

erna

l Dis

play

Cir

cuit

(EB

A-3

0/31

/32/

33/3

4/35

)

+12

SF

74V

HC

595

74LS

07D

BR

BLM

18A

G47

1SN

1D

BLM

41P

G47

SN

1D

BLM

41P

G47

SN

1DIC

6

S7B

-ZR

CN

2S

ER

QA

QB

QC

QD

QE

QF

QG

QH

QH

'

15 11

+12V

GN

D

EX

DS

P1

EX

DS

P2

EX

DS

P3

EX

DS

P4

EX

DS

P5

2 3 4 5 6 7

1 2 3 4 5 6 7

2 3 4 5 61

2F

4

1C7A

74LS

07D

BR

BLM

18A

G47

1SN

1D

F3

F6

F5

1C7B

74LS

07D

BR

BLM

18A

G47

1SN

1D

F2

1C7C

74LS

07D

BR

BLM

18A

G47

1SN

1D

F7

1C7D

74LS

07D

BR

BLM

18A

G47

1SN

1D

F8

1C7E

7 9

SC

K

SC

LRGR

CK

14 11 12 10 13

*HM

0TD

VA

*HM

0TD

VB

TR

CLK

TR

SE

T

*RE

SE

T

TR

DT

34

56

98

1110

ZHR

-7

CN

2J

Exa

mpl

e of

ext

erna

ldi

spla

y co

nnec

tion

2 - 8


Description of signal

Power supply input 12V

GND


GND

NC (Do not use this pin for ID-0D3.)




Output signal line from acceptor to controller

Input signal line from controller to acceptor

MDB common signal line






Pin No.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Signal name

+12V

GND

+12V

GND

(TXD)

(SG)

(RXD)

(SG)

TXD

RXD

MDB COM

(DIR)

(SICLK)

(SG)

(SETLD)

(SG)

I/O

In

In

Out

In

Out

In

Out

Out

Out



GND


GND


Signal ground


Signal ground

NC (Do not use this pin for ID-003.)








Pin No.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Signal name

+12V

GND

+12V

GND

TXD

SG

RXD

SG

(TXD)

(RXD)

(MDB COM)

(DIR)

(SICLK)

(SG)

(SETLD)

(SG)

I/O

In

In

Out

In

Out

In

Out

Out

Out

16 2

15 1

CN2

4-1 Interface connector CN2 on the EBA-30/31 CPU board

4-1-1 The pin assignment of ID-003 JCM bidirectional serial interface

4-1-2 The pin assignment of ID-0D3 MDB serial interface

4. Pin Assignment


2 - 9



4-2-2 The pin assignment of ID-0E3 ccTalk serial interface



GND


GND

NC (Do not use this pin for ID-0E3.)






CcTalk/DATA: CcTalk data line

CcTalk 0 V


CcTalk/SERIAL MODE : 0 V


CcTalk/RESET: Reset input signal line (option)

Pin No.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Signal name

+12V

GND

+12V

GND

(TXD)

(SG)

(RXD)

(SG)

(+5V)

(GND)

ccTalk TXD/RXD

SG

(HII DATA)

SG

(HII BUSY)

Reset

I/O

In

In

Out

In

Out

In/Out

In/Out

In/Out

In



GND


GND


Signal ground


Signal ground









Pin No.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Signal name

+12V

GND

+12V

GND

TXD

SG

RXD

SG

(+5V)

(GND)

(ccTalk TXD/RXD)

(SG)

(HII DATA)

(SG)

(HII BUSY)

(Reset)

I/O

In

In

Out

In

Out

In/Out

In/Out

In/Out

In

16 2

15 1

CN2

2 - 10


4-2-3 The pin assignment of ID-0F3 HII serial interface



GND


GND

NC (Do not use this pin for ID-0F3.)







HII Data Return

HII/Data: HII data line

HII Busy return

HII/Busy: BUSY line

HII/Reset: Reset line

Pin No.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Signal name

+12V

GND

+12V

GND

(TXD)

(SG)

(RXD)

(SG)

(+5V)

(GND)

ccTalk TXD/RXD

SG

(HII DATA)

SG

(HII BUSY)

Reset

I/O

In

In

Out

In

Out

In/Out

In/Out

In/Out

In

16 2

15 1

CN2




Power supply input +12V or +24V

GND


GND


Signal ground


Signal ground









Pin No.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Signal name

+12V/+24V

GND

+12V/+24V

GND

TXD

SG

RXD

SG

(MTXD)

(MRXD)

(MCOM)

(DIR)

(SICLK)

(SG)

(SETLD)

(SG)

I/O

In

In

Out

In


2 - 11



GND


GND







MDB common signal line






Pin No.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Signal name

+12V/+24V

GND

+12V/+24V

GND

(TXD)

(SG)

(RXD)

(SG)

MTXD

MRXD

MCOM

(DIR)

(SICLK)

(SG)

(SETLD)

(SG)

I/O

In

In

Out

In

4-3-2 The pin assignment of ID-0D3 MDB serial interface

IN12 OUT12 EX12

+12V

IN12V

Jumper Switch

+12V

+24V

4-3-3 Switching the power supply input +12V/+24V

When you want to switch the power supply input, you must change the jumper switch. The jumper

switch is located on the CPU board and the settings are as shown below.

2 - 12



+12 V output (100 mA max.)

GND

(1) Turn ON when the unit is able to accept

banknotes.

(2) Turn OFF when the unit is unable to

accept banknotes.

Pin No.

1

2

3

4

5

6

7

Signal name

+12V

GND

EXDSP1

EXDSP2

EXDSP3

EXDSP4

EXDSP5

1

CN2

7

4-4 External display connector on the sensor board


2 - 13

5-1 The interface connector and the mating connectors

(1) Acceptor's connector

Box type plug XG4C-1634 (OMRON)

(2) Mating connector 1

- XG5M-1635-N (OMRON)

- Contact (incorporated in the housing)

- Recommended wire: Non-bundled AWG26 to 28 UL1007

Mating connector 2

- MIL type socket XG4M-1630-T (OMRON)

- Recommended wire: 27 mm-pitch twisted flat cable AWG28 UL2651

5-2 The external display connector and the mating connector

(1) Acceptor's connector

Pin header S7B-ZR (JST)

(2) Mating connector

- Housing ZHR-7 (JST)

- Contact SZH-002T-P0.5

- Recommended wire AWG26 to 28 UL1061

16 2

15 1

CN2

1

CN2

7

5. Connector

2 - 14


The DIP switches are to specify the types of acceptable denominations and operation mode of the bill

acceptor. DIP Switch 1 is located on the right side of CPU board, and Dip Switch 2 is located under ROM

cover. (See Chapter 1. 4 Component Names)

6-1 Settings of Dip Switch 1

The DIP Switch 1 specifies the denominations to be accepted by the bill acceptor

Refer to the software specifications for the DIP switch settings.

<Example 1> EBA-30/31/34/35-SD3 (EUR5) and EBA-30/31/34/35 (EUR5)

<Example 2> EBA-32/33-SD3 (GBR) and EBA-32/33 (GBR)

(Remarks) In both examples, Switch #1 of the DIP Switch 1 is the selector of normal operation and test

mode.

For normal operation, make sure to set Switch #1 to OFF before turning on the power.

If Switch #1 is ON at the time of power-on, the unit operates in test mode.

6. Description of DIP switches

OFF

1 2 3 4 5 6 7 8

(Test Mode)

Inhibit 5

Inhibit 10

Inhibit 20

Inhibit 50

Inhibit 100

Inhibit 200

Inhibit 500

Set to OFF

Accept 5

Accept 10

Accept 20

Accept 50

Accept 100

Accept 200

Accept500

OFF

1 2 3 4 5 6 7 8

Set to OFF

(Test Mode)

Accept 5

Inhibit 5

Accept 10

Inhibit 10

Accept 20

Inhibit 20

Accept 50

Set to OFF[RESERVED]

Inhibit 50


2 - 15

6-2 Settings of DIP Switch 2

This DIP switch is used to select the acceptor’s operations with or without SD3 stacker.

This switch is also used to specify whether to enable or disable the optional key switch of the SD3

stacker.

<Example 1> EBA-30/31/34/35

(Remarks) 1) Make sure to set DIP Switch 2 prior to power-up.

Any changes in settings after power-up is invalid.

2) For operation without stacker, set Switch #1 OFF. The unit does not operate properly in

inappropriate settings.

3) Key switch is the optional part to be installed on SD3 stacker during factory assembly.

For the units without key switch, set Switch #2 OFF.

The unit does not operate properly in inappropriate settings.

OFF

1 2 3 4 5 6 7 8

[RESERVED]

Key Switch ON/OFFEnabledDisabled (for operation w/o SD3 stacker, set this switch to OFF).

Switch #2ONOFF

Operation with/without SD3 stackerWith SD3 stackerWithout SD3 stacker

Switch #1ONOFF

ON

2 - 16


(Example 2) EBA-32/33

(Remarks) 1) Make sure to set DIP switch 2 before power-up.

Any changes in settings after power-up is invalid.

2) For operation without stacker, set Switch #1 OFF. The unit does not operate properly in

inappropriate settings.

3) Key switch is the optional part to be installed on SD3 stacker during factory assembly.

For the units without key switch, set Switch #2 OFF.

The unit does not operate properly in inappropriate settings.

4) Switch #3 is the selector of ID-0E3 Encryption / Non-encryption mode.

For communication in non-encryption mode, set Switch #3 to OFF. The unit does not

operate properly in inappropriate settings.

ON

OFF

1 2 3 4 5 6 7 8

[RESERVED]

ID-0E3 Encryption mode ON/OFFNon-encryption modeEncryption mode

Switch #3ONOFF

Key Switch ON/OFFEnabledDisabled (for operation w/o SD3 stacker, set this switch to OFF).

Switch #2ONOFF

Operation with/without SD3 stackerWith SD3 stackerWithout SD3 stacker

Switch #1ONOFF


2 - 17

7-1 Operation without SD3 stacker

External indicator: OFF

Power ON

Initialization

Standby

Bill centering

Bill transport

Bill data collection

Transport stop

A

B

YesBill acceptance

disabled ?

External indicator LED: ON

Bill insertion ?

Bill acceptance

CYes

No

7. Operational Flow (example of JCM ID-003 protocol)

2 - 18


!

!

"

"

"

"

"

"

"

"

#

#

#

#

#

#

#

#

$%

$&


2 - 19

*1: When the bill validation result is "NG", the unit rejects the bill and accept it again, to try the

second validation.

*2: If the abnormal signal is output, remove the cause of error, and then turn on the power again,

or send a reset command from host controller.

2 - 20


7-2 Operation with SD3 stacker

External indicator: OFF

Power ON

Initialization

Standby

Bill centering

Bill transport

Bill data collection

Transport stop

A

C

YesBill acceptance

disabled ?

External indicator LED: ON

Bill insertion ?

Bill acceptance

DYes

No

No


2 - 21

A

Bill validation OK ?

Inhibiteddenomination ?

Vend signal output

Bill stacked ?

Bill transport

Transport to the stacker box OK ?

Ejection retried three times ?

Operation stopAbnormal signal output

Error detected for PB unit operation ?

PB unit rotation

B

E

Validation retried twice ?

Bill rejection

Bill rejection

D

E

Yes

Yes

Yes

Yes

YesNo

Yes

No

No

No

No

No

Yes

*1

*2

2 - 22


*1: When the bill validation result is "NG", the unit rejects the bill and accept it again, to try the

second validation.

*2: If the abnormal signal is output, remove the cause of error, and then turn on the power again,

or send a reset command from host controller.

*3: If the stacker-full signal is output, remove bills from the stacker box, and reposition the box.

The machine automatically starts initialization.

B

"Stack 2" command received ?

Bill stacked

Bill transport

Operation stop Stacker-full signal output

Stacker-full signaldetected ?

C

Vend signal outputNo

Yes

No

Yes

*3

"Stack 1" command received ?

Vend signal outputNo

Yes


2 - 23

Side Hole

Tab

8. Clearing Bill Jam

When a bill is jammed in Acceptor:

8-1 When a bill is jammed near the entrance of the stacker box,

unlock the box and pull it out to remove the jammed bill.

8-2 When a bill is jammed near the acceptor's entrance, pull the

tabs on both sides of the acceptor forward to open the

acceptor's head. Remove the jammed bill.

If the acceptor's head cannot be opened, use hexagon-head

screwdriver on the side hole of the acceptor's head to

reposition the centering guides to the home position.

2 - 24


8-3 When a bill is jammed in the rear part of the acceptor's head unit,

open the acceptor's rear cover to remove the jammed bill.


2 - 25

It is important to keep the bill bath, rollers, and belts clean. The sensor lenses are transparent, and made of

polymer material. Handle them with care.

To clean the lenses, use a lint-free cloth and mild nonabrasive detergent such as liquid dish soap mixed with

water.

<!> Do not use alcohol or thinner for cleaning.

(1) Pull the tabs on both sides of the acceptor forwarded to open the acceptor's head.

(2) Open the acceptor head front and rear covers to clean bill path, rollers and belts.

Note: JCM does not recommend cleaning cards,

cleaning pads, or cleaning solutions of any kind.

Preventive Maintenance (P/M)

Do periodic P/M on acceptor’s head and stacker unit to ensure proper operation. Use compressed air to blow

out the paper fibers and other debris that builds up over time. Check the belts and all moving parts for wear

and proper positioning. If the unit does not operate properly, it can cause bill jams.

After completing P/M, Auto-Calibration is recommended (See Chapter 7).

9. Cleaning / Preventive Maintenance

Issue 01/2006

Contents

Disassembly Instruction1. Dissassembling Compete Unit

2. Disassembling Stacker Unit

3. Disassembling Acceptor Head Unit

4. Disassembling F-Guide Unit

5. Disassembling U-Guide Unit

6. Disassembling D-Guide Unit


CHAPTER 4


4 - 2

CHAPTER 4 Disassembly Instruction

1. Disassembling Complete Unit

1-1 Unlock stacker box and pull it out from stacker unit.

1-2 Remove acceptor head unit from the stacker unit.

4 - 3


1-3 Remove the rear cover from the stacker unit.

This side first

1-4 Remove stacker board at the left side of stacker

unit.

1-5 Remove gears from the stacker unit.

1-6 Remove screws of the right side from the stacker unit,

and then remove screws of the left side.

4 - 4


2. Disassembling Stacker Unit

2-1 Separate the stacker unit into 5 parts.

2-2 Disassemble pusher mechanism unit.

4 - 5


3. Disassembling Acceptor Head Unit

This side first

View from Bottom

View from Bottom

View from Bottom

3-1 Remove the left-side cover from the acceptor head unit, and then remove the right-side cover.

3-2 Remove the connector under the acceptor

head unit.

3-5 Remove fixing screws from CPU board of

Acceptor's head unit.

3-4 Remove connectors from CPU board of

Acceptor's head unit.

3-3 Cut the bands which bind up three

bundles of harness.

4 - 6


3-6 Remove screws of L-guide unit.

3-7 Remove gears at right side of acceptor head unit.

3-8 Remove screws of R-guide unit.

3-9 Remove L-guide unit and R-guide unit from

acceptor head unit.

4 - 7


4. Disassembling F-Guide Unit

4-1 Remove the cover from F-guide unit.

4-2 Remove the solenoid from F-guide unit.

4-3 Remove the board and the pulley from F-guide unit.

4 - 8


5. Disassembling U-Guide Unit

5-1 Remove the cover from U-guide unit.

5-2 Remove the shaft from U-guide unit.

5-3 Remove CPU board from U-guide unit.

4 - 9


5-4 Remove the gear-box from U-guide unit.

5-5 Remove the motor and the roller from the gear-box.

5-6 Remove the bracket from U-guide unit.

5-7 Remove the prism guide from U-guide unit.

4 - 10


6. Disassembling D-Guide Unit

6-1 Remove the ratchet from D-guide unit.

6-2 Remove the centering guides from D-guide

unit.

6-3 Remove screws and gears from D-guide unit.

Issue 01/2006

Contents

Wiring Diagrams1. EBA-30/31 Wiring Diagram

2. EBA-32/33 Wiring Diagram



CHAPTER 5


5 - 2

CHAPTER 5 Wiring Diagram

+12

V+

12V

GN

D(1

2)G

ND

(12)

+5V

GN

D(5

)A

5VG

ND

(A5)

SN

SE

LAS

NS

ELB

CH

1A

CH

2A

*DA

LD*D

AC

LK*D

AN

XD

TLD

DV

CLD

DV

DLD

DV

SS

*EN

5VP

PLE

S

TR

DT

TR

CLK

TR

SE

T

ST

PM

T1

ST

PM

T2

ST

PM

T3

ST

PM

T4

HM

OT

EN

C(C

)P

BH

P(C

)W

MH

P(C

)

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 2 3 4 5 1 2

1 2

1 2 3 4

+12

VG

ND

EX

DS

P1

EX

DS

P2

EX

DS

P3

HM

OT

(+)

HM

OT

(-)

PB

MT

(+)

PB

MT

(-)

ST

PO

UT

1S

TP

OU

T2

ST

PO

UT

3S

TP

OU

T4

+12

V+

12V

GN

DG

ND

GN

D+

5V

SD

A

SC

L

ST

KE

NC

1A 1B 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B

CN

2C

N3

CN

1

CN

4

CN

2

CN

5

CN

4C

N4

CN

4C

N4

+12

V+

12V

GN

DG

ND

GN

D+

5V

SD

AS

GS

CL

SG

(NC

)S

TK

CH

K

ST

KE

NC

ST

KM

TE

N

CN

11 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 2 331

20-0

6-11

1 2 3 431

20-0

6-05

ST

KIN

LE

D(A

)1 2 3 4 1 2 3

ST

KIN

LE

D(K

)S

TK

IN SG

SG

ST

KE

NC

LE

D(A

)

ST

KE

NC

CN

3 1 2S

TK

KE

YS

G

CP

U B

OA

RD

SE

NS

OR

BO

AR

D

MT

2 PB

MO

TO

R

MT

1

MT

3

[660

-312

0-06

-01C

-01]

[660

-312

0-06

-07B

-01]

[660

-312

0-06

-02C

-01]

3120

-06-

01C

3120

-06-

02C

3120

-06-

07B

[660

-312

0-06

-04-

01]

CN

2

UL3

443

AW

G26

UL3

443

AW

G26

UL3

443

AW

G26

UL3

443

AW

G26

UL1

007

AW

G24

(

100m

m)

UL1

007

AW

G24

(

100m

m)

UL1

007

AW

G26

(

50m

m)

UL1

007

AW

G26

(

60m

m)

XG

4C-1

634

LY20

-36P

-DT

1-P

5

S7B

-ZR

B2B

-EH

-A

B2B

-EH

-A

B4B

-EH

-A

B4B

-ZR

B2B

-ZR

MT

4

UL3

443

AW

G26

UL3

443

AW

G26

UL3

443

AW

G26

UL3

443

AW

G26

UL3

443

AW

G26

UL3

443

AW

G26

UL3

443

AW

G26

UL3

443

AW

G26

21 22 23 24 25 26

SG

SG

ST

KM

TE

N

AG

AG

(RS

)

SG

SG

SG

+12

V+

12V

GN

D(1

2)G

ND

(12)

+5V

GN

D(5

)A

5VG

ND

(A5)

SN

SE

LAS

NS

ELB

CH

1A

CH

2A

*DA

LD*D

AC

LK*D

AN

XD

TLD

DV

CLD

DV

DLD

DV

SS

*EN

5VP

PLE

S

TR

DT

TR

CLK

TR

SE

T

ST

PM

T1

ST

PM

T2

ST

PM

T3

ST

PM

T4

HM

OT

EN

C(C

)P

BH

P(C

)W

MH

P(C

)LY

20-3

6P-D

T1-

P5

AG

AG

(RS

)

SG

SG

SG

EX

DS

P4

EX

DS

P5

6 7

1 2 3 1 2 3 4

1 2 3 4 5 6 7

SO

LSN

S(A

)S

OLS

NS

(G)

SO

LSN

S(C

)IN

SLE

D(A

)IN

SLE

D(K

)IN

SP

T(C

)IN

SP

T(E

)

[660

-312

0-06

-10-

01]

CN

5

B7B

-ZR

15 16

LY20

-14P

-DLT

1-P

5

SO

L1

CE

NT

ER

ING

SO

LEN

OID

1 2S

OLV

SO

LG

CN

6

B2B

-PH

-K-S

UL1

007

AW

G24

(w

ith H

arne

ss)

UL1

007

AW

G24

(w

ith H

arne

ss)

1 2 3

HM

OT

EN

C(A

)H

MO

TE

NC

(G)

HM

OT

EN

C(C

)

CN

61 2 3

3120

-06-

04B

3B-Z

R

CN

1

MA

G

[660

-312

0-06

-05-

01]

[660

-312

0-06

-11-

01]

3120

-06-

10[3

120-

05-1

1]

[312

0-05

-10]

[312

0-05

-12]

[312

0-05

-13]

[312

0-05

-14]

[312

0-05

-15]

[660

-312

0-05

-06-

01]

[660

-312

0-05

-01-

01]

[660

-312

0-05

-03-

01]

[660

-312

0-05

-05-

01]

1A 1B 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B 10A

10B

11A

11B

12A

12B

13A

13B

14A

14B

15A

15B

16A

16B

17A

17B

18A

18B


10B

11A

11B

12A

12B

13A

13B

14A

14B

15A

15B

16A

16B

17A

17B

18A

18B

1A 1B 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B

B3B

-ZR

CN

5 1 2S

MO

T(+

)S

MO

T(-

)

CN

4

S2B

-EH

UL1

007

AW

G24

(

75m

m)

UL1

007

AW

G24

(

95m

m)

[660

-312

0-05

-04-

01]

[312

0-05

-16]

EH

R-2

EH

R-4

ZH

R-3

ZH

R-4

ZH

R-3

EH

R-2

ZH

R-2

UL1

061

AW

G28

UL1

061

AW

G28

ZH

R-3

ZH

R-4

UL1

061

AW

G28

(

65m

m)

UL1

061

AW

G28

(

65m

m)

UL1

061

AW

G28

(

65m

m)

UL1

061

AW

G28

(

145m

m)

UL1

061

AW

G28

(

145m

m)

UL1

061

AW

G28

(

145m

m)

UL1

061

AW

G28

(

145m

m)

ZH

R-3

UL1

061

AW

G28

(

130m

m)

UL1

061

AW

G28

(

130m

m)

UL1

061

AW

G28

(

130m

m)

AW

G28

AW

G28

AW

G28

AW

G28

AW

G28

AW

G28

UL3

443

AW

G28

LY10

-DC

14LY

10-D

C14

DR

A-2

6SC

-JC

DR

A-2

6PC

-JC

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G26

UL3

443

AW

G26

UL3

443

AW

G26

UL3

443

AW

G26

UL3

443

AW

G26

UL3

443

AW

G26

AW

G28

AW

G28

AW

G28

AW

G28

AW

G28

AW

G28

UL3

443

AW

G28

PH

R-2

EH

R-2

UL1

061

AW

G28

UL1

061

AW

G28

UL1

061

AW

G28

AW

G28

AW

G28

AW

G28

AW

G28

LY10

-DC

36LY

10-D

C36

(200

mm

)(2

00m

m)

ZH

R-7

CN

1

CN

2

ST

KC

HK

(NC

)

LY20

-14P

-DT

1-P

5

ZH

R-3

ZH

R-4

1 2 331

20-0

6-12

1 2 3P

BH

P(G

)P

BH

P(A

)

PB

HP

(C)

[660

-312

0-06

-12-

01]

B3B

-ZR

CN

7[3

120-

05-1

7]

1 2 331

20-0

6-13

[660

-312

0-06

-13-

01]

[312

0-05

-18]

WM

HP

(A)

1 2 34

WM

HP

(G)

WM

HP

(C)

(N.C

)

CN

3

B4B

-ZR

ZH

R-3

ZH

R-3

UL1

061

AW

G28

(

70m

m)

UL1

061

AW

G28

(

70m

m)

UL1

061

AW

G28

(

70m

m)

ZH

R-4

ZH

R-3

UL1

061

AW

G28

(

130m

m)

UL1

061

AW

G28

(

130m

m)

UL1

061

AW

G28

(

130m

m)

+12

V

+12

VG

ND

GN

DT

XD

RX

DS

G

SG

SG

SG

SIC

LK

SE

TLD

MT

XD

MR

XD

/D5V

DIR

MC

OM

BR

NR

ED

RE

D

OR

N

BR

NR

ED

RE

DR

ED

BR

NR

ED

OR

N

GR

NB

LU

VIO

GR

YW

HT

BL

KB

RN

YE

L

GR

NB

LU

VIO

YE

L

OR

N

GR

NB

LU

VIO

GR

YW

HT

BL

K

YE

L

RE

DB

RN

OR

N

GR

NB

LU

VIO

GR

YW

HT

BL

K

YE

L

RE

DB

RN

OR

N

GR

NB

LU

YE

L

RE

DB

RN

RE

DB

RN

OR

N

GR

NB

LU

VIO

GR

YW

HT

BL

K

YE

L

YE

L

RE

DB

RN

RE

DB

RN

OR

N

GR

NB

LU

VIO

GR

YW

HT

BL

K

YE

L

YE

L

EN

TR

AN

CE

SO

LEN

OID

SE

NS

OR

BO

AR

D

[660

-312

0-05

-02-

01]

PB

Mot

or H

arne

ss (

with

Mot

or)

Har

ness

Len

gth=

120m

m

Har

ness

Len

gth=

90m

m

Sol

enoi

d M

odul

e

Ent

ranc

e S

olen

oid

Sen

sor

Har

ness

PB

Mot

or M

odul

e

Sol

enoi

d S

enso

r

Ent

ranc

e S

enso

r

x 8

pcs.

x 7

pcs.

Cen

terin

gT

imin

g S

enso

r

Rel

ay C

onne

ctor

P H

arne

ssR

elay

Con

nect

or S

Har

ness

Not

e :

Whe

n w

iring

the

Sen

sor

Boa

rd H

arne

ss a

nd th

eR

elay

Con

nect

or P

Har

ness

, ins

ert b

oth

toge

ther

into

the

Fer

rite

Cor

e (R

FC

-9).

Har

ness

Len

gth=

350m

m

Har

ness

Len

gth=

100m

m

Mag

netic

Sen

sor

Bac

k S

enso

r

Exi

t Sen

sor

Flu

ores

cenc

e S

enso

r

Har

ness

Len

gth=

250m

mH

arne

ss L

engt

h=13

0mm

[Rel

ay C

onne

ctor

]

x 7

pcs.

x 8

pcs.

Sen

sor

Boa

rd H

arne

ss

ST

AC

KE

R B

OA

RD

ST

AC

KE

R M

OT

OR

ST

AC

KE

RK

EY

SW

ITC

H(O

ptio

nal )

Mic

ro S

witc

h H

arne

ss (

3120

-05-

05)

Sta

cker

Mot

or H

arne

ss (

with

Mot

or)

Sta

cker

Enc

oder

Sen

sor

Har

ness

Sta

cker

IN S

enso

r H

arne

ss

Sta

cker

Key

Sw

itch

Mod

ule

Sta

cker

Mot

or M

odul

e

Sta

cker

Box

Det

ectio

n S

enso

r

Sta

cker

Hom

e P

ositi

on S

enso

r

ST

AC

KE

R IN

SE

NS

OR

ST

AC

KE

R M

OT

OR

EN

CO

DE

R S

EN

SO

R

FE

ED

MO

TO

R E

NC

OD

ER

SE

NS

OR

FE

ED

MO

TO

R

CE

NT

ER

ING

ST

EP

PIN

G M

OT

OR

PB

HO

ME

PO

SIT

ION

SE

NS

OR

CE

NT

ER

ING

HO

ME

PO

SIT

ION

SE

NS

OR

(Har

ness

with

Mot

or)

(Har

ness

with

Mot

or)

(Har

ness

with

Mot

or)

(Har

ness

with

Mot

or)

Fee

d M

otor

Enc

oder

Sen

sor

Har

ness

PB

Hom

e S

enso

r H

arne

ss

Fee

d M

otor

Mod

ule

Fee

d M

otor

Har

ness

(w

ith M

otor

)

Ste

ppin

g M

otor

Mod

ule

Cen

terin

g H

ome

Sen

sor

Har

ness

(Ext

ern

al D

isp

lay

Inte

rfac

e)

BR

N

BR

NR

ED

BR

NR

ED

BL

KO

RN

OR

N

BR

NR

ED

OR

N

BR

NR

ED

OR

N

BR

NR

ED

OR

N

BR

NR

ED

BR

NR

ED

BR

NR

ED

OR

N

YE

L

YE

L

Val

idat

ion

Pho

toS

enso

r re

ceiv

er

Val

idat

ion

Pho

toS

enso

r tr

ansm

itter

Val

idat

ion

Pho

toS

enso

r re

ceiv

er

Val

idat

ion

Pho

toS

enso

r tr

ansm

itter

EBA-30/31 CPU Board

(Power Supply and External Communication Interface)

ID003/MDB(12V)/Parallel Interface


5 - 3


+12

V+

12V

GN

D(1

2)G

ND

(12)

+5V

GN

D(5

)A

5VG

ND

(A5)

SN

SE

LAS

NS

ELB

CH

1A

CH

2A

*DA

LD*D

AC

LK*D

AN

XD

TLD

DV

CLD

DV

DLD

DV

SS

*EN

5VP

PLE

S

TR

DT

TR

CLK

TR

SE

T

ST

PM

T1

ST

PM

T2

ST

PM

T3

ST

PM

T4

HM

OT

EN

C(C

)P

BH

P(C

)W

MH

P(C

)

1 2 3

1

4

2

5

3

6

4

7

5

8

19

210 111 212

1

13

2

14

3 4

+12

VG

ND

EX

DS

P1

EX

DS

P2

EX

DS

P3

HM

OT

(+)

HM

OT

(-)

PB

MT

(+)

PB

MT

(-)

ST

PO

UT

1S

TP

OU

T2

ST

PO

UT

3S

TP

OU

T4

+12

V+

12V

GN

DG

ND

GN

D+

5V

SD

A

SC

L

ST

KE

NC

1A 1B 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B

CN

2C

N3

CN

4

CN

2

CN

5

CN

4

+12

V+

12V

GN

DG

ND

GN

D+

5V

SD

AS

GS

CL

SG

(NC

)S

TK

CH

K

ST

KE

NC

ST

KM

TE

N

CN

11 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 2 331

20-0

6-11

1 2 3 431

20-0

6-05

ST

KIN

LE

D(A

)1 2 3 4 1 2 3

ST

KIN

LE

D(K

)S

TK

INS

G

SG

ST

KE

NC

LE

D(A

)

ST

KE

NC

CN

3 1 2S

TK

KE

YS

G

ST

AC

KE

R B

OA

RD

MT

2 PB

MO

TO

R

EN

TR

AN

CE

SO

LEN

OID

SE

NS

OR

BO

AR

D

MT

1

MT

3

[660

-312

0-06

-20-

01]

[660

-312

0-06

-07B

-01]

[660

-312

0-06

-02C

-01]

3120

-06-

2031

20-0

6-02

C

3120

-06-

07B

[660

-312

0-06

-04-

01]

CN

2

UL3

443

AW

G26

UL3

443

AW

G26

UL3

443

AW

G26

UL3

443

AW

G26

UL1

007

AW

G24

(

100m

m)

UL1

007

AW

G24

(

100m

m)

(Har

ness

with

Mot

or)

(Har

ness

with

Mot

or)

(Har

ness

with

Mot

or)

(Har

ness

with

Mot

or)

UL1

007

AW

G26

(

50m

m)

UL1

007

AW

G26

(

60m

m)

XG

4C-1

634

LY20

-36P

-DT

1-P

5

S7B

-ZR

B2B

-EH

-A

B2B

-EH

-A

B4B

-EH

-A

B4B

-ZR

B2B

-ZR

MT

4

UL3

443

AW

G26

UL3

443

AW

G26

UL3

443

AW

G26

UL3

443

AW

G26

UL3

443

AW

G26

UL3

443

AW

G26

UL3

443

AW

G26

UL3

443

AW

G26

21 22 23 24 25 26

SG

SG

ST

KM

TE

N

AG

AG

(RS

)

SG

SG

SG

+12

V+

12V

GN

D(1

2)G

ND

(12)

+5V

GN

D(5

)A

5VG

ND

(A5)

SN

SE

LAS

NS

ELB

CH

1A

CH

2A

*DA

LD*D

AC

LK*D

AN

XD

TLD

DV

CLD

DV

DLD

DV

SS

*EN

5VP

PLE

S

TR

DT

TR

CLK

TR

SE

T

ST

PM

T1

ST

PM

T2

ST

PM

T3

ST

PM

T4

HM

OT

EN

C(C

)P

BH

P(C

)W

MH

P(C

)LY

20-3

6P-D

T1-

P5

AG

AG

(RS

)

SG

SG

SG

EX

DS

P4

EX

DS

P5

6 7

1 2 3 1 2 3 4

1 2 3 4 5 6 7

SO

LSN

S(A

)S

OLS

NS

(G)

SO

LSN

S(C

)IN

SLE

D(A

)IN

SLE

D(K

)IN

SP

T(C

)IN

SP

T(E

)

[660

-312

0-06

-10-

01]

CN

5

B7B

-ZR

LY20

-14P

-DLT

1-P

5

SO

L1

CE

NT

ER

ING

SO

LEN

OID

1 2S

OLV

SO

LG

CN

6

B2B

-PH

-K-S

UL1

007

AW

G24

(w

ith H

arne

ss)

UL1

007

AW

G24

(w

ith H

arne

ss)

1 2 3

HM

OT

EN

C(A

)

15

HM

OT

EN

C(G

)

16

HM

OT

EN

C(C

)CN

61 2 3

3120

-06-

04

FE

ED

MO

TO

R E

NC

OD

ER

SE

NS

OR

FE

ED

MO

TO

R

ST

AC

KE

R M

OT

OR

ST

AC

KE

RK

EY

SW

ITC

H(O

ptio

nal)

CE

NT

ER

ING

ST

EP

PIN

G M

OT

OR

B3B

-ZR

CN

1

MA

G

[660

-312

0-06

-05-

01]

[660

-312

0-06

-11-

01]

3120

-06-

10[3

120-

05-1

1]

[312

0-05

-10]

[312

0-05

-12]

[312

0-05

-13]

[312

0-05

-14]

[312

0-05

-15]

[660

-312

0-05

-06-

01]

[660

-312

0-05

-02-

01]

[660

-312

0-05

-01-

01]

[660

-312

0-05

-03-

01]

[660

-312

0-05

-05-

01]


10B

11A

11B

12A

12B

13A

13B

14A

14B

15A

15B

16A

16B

17A

17B

18A

18B


10B

11A

11B

12A

12B

13A

13B

14A

14B

15A

15B

16A

16B

17A

17B

18A

18B

1A 1B 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B

B3B

-ZR

CN

5 1 2S

MO

T(+

)S

MO

T(-

)

CN

4

S2B

-EH

UL1

007

AW

G24

(

75m

m)

UL1

007

AW

G24

(

95m

m)

[660

-312

0-05

-04-

01]

[312

0-05

-16]

EH

R-2

EH

R-4

ZH

R-3

ZH

R-4

ZH

R-3

EH

R-2

ZH

R-2

UL1

061

AW

G28

(

200m

m)

UL1

061

AW

G28

(

200m

m)

ZH

R-3

ZH

R-4

UL1

061

AW

G28

(

65m

m)

UL1

061

AW

G28

(

65m

m)

UL1

061

AW

G28

(

65m

m)

UL1

061

AW

G28

(

145m

m)

UL1

061

AW

G28

(

145m

m)

UL1

061

AW

G28

(

145m

m)

UL1

061

AW

G28

(

145m

m)

Fee

d M

otor

Enc

oder

Sen

sor

Har

ness

ZH

R-3

UL1

061

AW

G28

(

130m

m)

UL1

061

AW

G28

(

130m

m)

UL1

061

AW

G28

(

130m

m)

AW

G28

AW

G28

AW

G28

AW

G28

AW

G28

AW

G28

UL3

443

AW

G28

LY10

-DC

14LY

10-D

C14

DR

A-2

6SC

-JC

DR

A-2

6PC

-JC

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G28

UL3

443

AW

G26

UL3

443

AW

G26

UL3

443

AW

G26

UL3

443

AW

G26

UL3

443

AW

G26

UL3

443

AW

G26

AW

G28

AW

G28

AW

G28

AW

G28

AW

G28

AW

G28

UL3

443

AW

G28

PB

Mot

or H

arne

ss (

with

Mot

or)PH

R-2

EH

R-2

UL1

061

AW

G28

UL1

061

AW

G28

UL1

061

AW

G28

AW

G28

AW

G28

AW

G28

AW

G28

LY10

-DC

36LY

10-D

C36

ZH

R-7

CN

1

CN

2

ST

KC

HK

(NC

)

LY20

-14P

-DT

1-P

5

ZH

R-3

ZH

R-4

1 2 331

20-0

6-12

1 2 3P

BH

P(G

)P

BH

P(A

)

PB

HP

(C)

[660

-312

0-06

-12-

01]

B3B

-ZR

CN

7[3

120-

05-1

7]

1 2 331

20-0

6-13

[660

-312

0-06

-13-

01]

[312

0-05

-18]

WM

HP

(A)

1 2 34

WM

HP

(G)

WM

HP

(C)

(N.C

)

CN

3

B4B

-ZR

PB

Hom

e S

enso

r H

arne

ss

Cen

terin

g H

ome

Sen

sor

Har

ness

ZH

R-3

ZH

R-3

UL1

061

AW

G28

(

70m

m)

UL1

061

AW

G28

(

70m

m)

UL1

061

AW

G28

(

70m

m)

ZH

R-4

ZH

R-3

UL1

061

AW

G28

(

130m

m)

UL1

061

AW

G28

(

130m

m)

UL1

061

AW

G28

(

130m

m)

+12

V

+12

VG

ND

GN

DT

XD

RX

DS

G

SG

SG

HIID

AT

A

*HIIB

US

Y

+5V

SG

CC

TX

D/R

XD

GN

D

*EX

RE

S

Fee

d M

otor

Mod

ule

Fee

d M

otor

Har

ness

(w

ith M

otor

)

Ste

ppin

g M

otor

Mod

ule

Sen

sor

Boa

rd H

arne

ss

Har

ness

Len

gth=

350m

m

Har

ness

Len

gth=

100m

m

Har

ness

Len

gth=

120m

m

Har

ness

Len

gth=

90m

m

Har

ness

Len

gth=

250m

mH

arne

ss L

engt

h=13

0mm

[Rel

ay C

onne

ctor

]

CP

U B

OA

RD

SE

NS

OR

BO

AR

D

Sol

enoi

d M

odul

e

Ent

ranc

e S

olen

oid

Sen

sor

Har

ness

PB

Mot

or M

odul

e

RE

D

YE

LG

RN

BL

UV

IO

RE

DR

ED

BR

N

BR

N

BR

NR

ED

RE

D

OR

N

GR

NB

LU

VIO

GR

YW

HT

BL

KB

RN

YE

L

OR

N

GR

NB

LU

VIO

GR

YW

HT

BL

K

YE

L

RE

DB

RN

OR

N

GR

NB

LU

VIO

GR

YW

HT

BL

K

YE

L

RE

DB

RN

OR

N

GR

NB

LU

BR

NR

ED

BR

NR

ED

OR

N

GR

NB

LU

VIO

GR

YW

HT

BL

K

YE

L

YE

L

BR

N

BR

NR

ED

BR

NR

ED

BR

NR

ED

OR

N

BR

NR

ED

OR

N

BR

NR

ED

OR

N

BR

NR

ED

OR

N

BR

NR

ED

BR

NR

ED

OR

N

BR

NB

LK

OR

NY

EL

YE

LR

ED

BR

NR

ED

OR

N

GR

NB

LU

VIO

GR

YW

HT

BL

K

YE

L

YE

L

YE

L

RE

DO

RN

Sol

enoi

d S

enso

r

Ent

ranc

e S

enso

r

Mag

netic

Sen

sor

Bac

k S

enso

r

Exi

t Sen

sor

Cen

terin

gT

imin

g S

enso

r

x 8

pcs.

x 7

pcs.

Val

idat

ion

Pho

toS

enso

r re

ceiv

er

Val

idat

ion

Pho

toS

enso

r tr

ansm

itter

x 7

pcs.

x 8

pcs.

Rel

ay C

onne

ctor

P H

arne

ssR

elay

Con

nect

or S

Har

ness

Mic

ro S

witc

h H

arne

ss (

3120

-05-

05)

Sta

cker

Mot

or H

arne

ss (

with

Mot

or)

Sta

cker

Enc

oder

Sen

sor

Har

ness

Sta

cker

IN S

enso

r H

arne

ss

Sta

cker

Key

Sw

itch

Mod

ule

Sta

cker

Mot

or M

odul

e

Sta

cker

Box

Det

ectio

n S

enso

r

Sta

cker

Hom

e P

ositi

on S

enso

r

(Ext

ern

al D

isp

lay

Inte

rfac

e)

PB

HO

ME

PO

SIT

ION

SE

NS

OR

CE

NT

ER

ING

HO

ME

PO

SIT

ION

SE

NS

OR

ST

AC

KE

R IN

SE

NS

OR

ST

AC

KE

R M

OT

OR

EN

CO

DE

R S

EN

SO

RF

luor

esce

nce

Sen

sor

Not

e :

Whe

n w

iring

the

Sen

sor

Boa

rd H

arne

ss a

nd th

eR

elay

Con

nect

or P

Har

ness

, ins

ert b

oth

toge

ther

into

the

Fer

rite

Cor

e (R

FC

-9).

Val

idat

ion

Pho

toS

enso

r re

ceiv

er

Val

idat

ion

Pho

toS

enso

r tr

ansm

itter

EBA-32/33 CPU Board


ID003/cctalk/HII Interface


5 - 4


EBA-34/35 CPU Board


ID003/MDB(12V/24V)

3. EBA-34/35 Wiring DiagramV2 1+V21+

) 21 (D

NG

) 2 1(D

NG

V 5 +)5(

DN

GV5

A) 5

A(D

NG

A LES

NS

BL ES

NS

A 1H

C

A 2H

C

DLA

D *K L

CA

D*T

DX

NA

D*C

VD

DLD

VD

DLS

SV

DDL

V 5NE*

S ELP

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1 2 3 4 5 6 7 8 9 01 11 21 31 41

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1P

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PS

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NC

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TO

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1 2 3 4 5 6 7

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en

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en

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id

Contents

Trouble Shooting1.Outline

2.Bill Acceptance Test

3.Error Classification (Mulfunction or Rejection)

4.Trouble Shooting


CHAPTER 6


Issue 01/2006

6 - 2

CHAPTER 6 Trouble Shooting

1-1 Introduction

Watch the operation status of acceptor at power-up.

This is important to find the cause of troubles and/or the defective components of the unit.

Many troubles on acceptor are caused by trifling factors. Be sure to check the fundamental factors

such as whether harnesses are properly connected without breakage.

When the bill acceptance is not smooth, clean the dirt on the magnetic sensor or blow out paper

fibers and other debris on the sensor lenses.

1-2 Detecting errors in test mode

The cause of troubles can be detected by performing bill acceptance test conduct calibration or

performance test to repair or replace detective component(s) depending on the type of troubles.

1. Outline

Bill Acceptance Test (EBA + VM-30)

Trouble Shooting

CHAPTER 7-2Calibration

refer to

Trouble AnalysisCause A

CHAPTER 7-5Performance Test

refer to

Trouble AnalysisCause B

Note:

Whenever acceptor head unit was disassembled for service, be sure to perform calibration.

(See Chapter 7 on page 7-3)

6 - 3


2-1 Connecting VM-30 with EBA

2. Bill Acceptance Test

EBA-32/33

EBA-32/33

EBA

ON/OFF Switch

To AC power

Caution:

For bill acceptance test, do not use bills in the following conditions.

(a) Torn, wrinkled, wet or worn bills.

(b) Bills with folded corners or edges.

(c) Bills with wrong cutting dimensions and printing displacement.

(d) Bills with oil spots or iron particles

2-2 DIP switch setting of bill acceptance test

(1) Be sure the power of VM-30 is off. Set DIP switches of VM-30 and EBA as shown below:

(2) Turn the VM-30 power on.

Power LED on VM-30, and green LED of EBA light. This is stand-by status of test mode.

OFF

DIP switch of VM-30

DIP switch 1 of EBA

EBA acceptor only EBA with SD3 stacker unit

(i.e. without SD3 stacker unit)

OFF

1 2 3 4 5 6 7 8

OFF

1 2 3 4 5 6 7 8

6 - 4


2-4 Starting bill acceptance test

Turn the switch #1 off.

The unit is able to accept bills after initialization.

Check the acceptance rate.

The denominations of bill accepted by EBA is shown by the combinations of VM-30 mode display

LEDs.

DENOMI 1

DENOMI 2

DENOMI 3

DENOMI 4

DENOMI 5

DENOMI 6

DENOMI 7

DENOMI 8

Mode Display LEDs of VM-30

LED2LED1 LED3 LED4 LED5

6 - 5


When EBA is unable to accept a bill, LEDs on CPU board blink.

The error status can be determined by the blinking pattern and the number of blinks.

3-1 Bill is not accepted

Red LED blinks, indicating malfunction in the EBA operations.

Check the number of blinks on the red LED, and see Error Code List (Malfunction) on page 6-11.

3-2 Bill is rejected after being accepted

Green LED blinks, indicating the problem on the acceptor’s sensor portion.

Check the number of green LED blinks, and see Error Code List (Rejection) on page 6-12.

3. Error Classification (Malfunction or Rejection)

4. Trouble Shooting

The troubles are mainly categorized into the following 7 conditions:

(1) The power of EBA cannot be turned on.

(2) Test mode cannot be started.

(3) LED on the illuminated bezel does not light.

(4) Communication from acceptor to host controller cannot be established.

(5) Bill is rejected or acceptance rate is low.

(6) Bill transport is not smooth.

(7) Bill is not accepted.

4-1 The power is not turned on

Check cable connection between EBA and power supply(host controller).

Replace CPU board. ==> Calibration.[*2]

Properly connect the cables.

(N)

(Y)

6 - 6


4-2 Test Mode cannot be started

(a) EBA-30/32 (flash ROM)

Check whether the software in the flash ROM is properly installed.[*1]

Install (download) the correct software to the flash ROM.


[*1] Set Acceptor to EBA download mode, and choose "V" (version request) to confirm

the contents of the flash ROM. (See CHAPTER 7-3)

[*2] Refer CHAPTER 7-2 for "Calibration procedure".

(N)

(Y)

Check EPROM by using ROM-writer whether the software is correct.

Replace EPROM.


(N)

(Y)

(b) EBA-31/33 (EPROM)

Check the connection of the harness.

Properly connect the harness.

Check by Performance Test 7-5-4 "Acceptor I/F Output"

(N)

(Y)

Check Mode Display LEDs on VM-30.

Replace CPU board or sensor board.

Replace the board of illuminated bezel.

(N)

(Y)

4-3 LEDs on the illuminated bezel does not light.

<Note> The LEDs on the illuminated bezel do not blink during the bill acceptance test.

6 - 7


4-4 Communication between acceptor and host controller cannot be established.

Check by the procedure mentioned in above (2) whether the software in the flash ROM or EPROM is correct.

Install (download) correct software to the flash ROM, or replace with a correct EPROM.

Check by Performance Tests 7-5-4 "Acceptor I/F Output" and 7-5-5 "Acceptor I/F Input".

(N)

(N)

(Y)

Replace the I/F cable of acceptor.


(Y) [*2] Refer to CHAPTER 7-2for Calibration procedure.

4-5 Bill is rejected or the bill acceptance rate is low. Green LED blinks.

Check whether ROM is complied with the currency of the bill.

Install (download) the correct software to the flash ROM, or replace with a correct EPROM.

Clean the tray. ==> Calibration.[*2]

(N)

(N) (N)

(Y)

Check the connection of harness from CPU board to the sensor board.

Replace the harness connected to sensor board.==>Calibration.[*2]

(N)

Replace sensor board.==> Calibration.[*2]

Replace CPU board.==> Calibration.[*2]

(Y)

[*2] Refer to CHAPTER 7-2for Calibration procedure.

Bill is rejected.

The acceptance rate is low.

6 - 8


4-6 Bill transport is not smooth, or bill stops on the way.

Check whether the front and rear covers of acceptor head unit is closed.

Check if the bill transport route is clear.

Close the covers.

(N)

(N)

(N)

(N)

(N)

(N)

(N)

(Y)

(Y)

Check the transport rollers.

(Y)

Check the transport belts.

(Y)

Check the PB Unit.

(Y)

Check the connection between acceptor head unit and stacker unit.

Check by Performance Test 7-5-2 "Transport motor speed check".

(Y)

Clean each part, repair or replace the defective parts.

4-7 Bill is not accepted

(a) Green LED lights, and Red LED blinks

Replace CPU board.

Install (download) correct software to the flash ROM, or replace with a correct EPROM.

LD2 (Red LED) blinks 1, 3,or 4 times. [CPU board defect]

LD2 (Red LED) blinks 2 times. [ROM error]

Check the software in the flash,ROM,and install (download) the correct software to the flash ROM.

LD2 (Red LED) blinks 6 times. [Wrong software]

ReplaceCPU board

The same error persists

6 - 9


(b) Green LED is off, and Red LED blinks

Check by Performance Test 7-5-11 "Stacker Stacking Test"

Check whether the stacker unit is full.

Check by Performance Test 7-5-11 "Stacker Stacking Test"

LD2 (Red LED) blinks once.[Stacker box is full, or the movement of pushermechanism is slow.]

LD2 (Red LED) blinks twice. [Pusher mechanism failure.]

Check by Performance Test 7-5-2 "Test of normal rotation & reverse rotation of transport motor in acceptor."

LD2 (Red LED) blinks 6 times.[Transport motor failure.]

Check by Performance Test 7-5-7 "PB Unit Test".

LD2 (Red LED) blinks 9 times.[PB unit failure.]

Check by the Performance Tests 7-5-10 "Test for Stacker Sensor Test"and/or 7-5-12 "Acceptor only or Acceptor +Stacker Aging Test."

LD2 (Red LED) blinks 3 times. [Failure of stacker’s transport route.]

Check by the Performance Tests 7-5-3 "Acceptor bill detection sensor ON/OFF test" and/or 7-5-12 "Acceptor only or Acceptor +Stacker Aging Test."

LD2 (Red LED) blinks 4 times. [Failure of acceptor head unit’s transport route.]

Check by Performance Test 7-5-2 "Test of normal rotation & reverse rotation of transport motor in acceptor."

LD2 (Red LED) blinks 5 times, after the initialization oh motor. [Transport motor failure.]

Replace CPU board. LD2 (red LED) blinks 5 times, during calibration or before the initialization starts after power-up.

[EEPROM failure.]

(not full)

Check by Performance Test 7-5-10 "Stacker Sensor Test".

Check whether the stacker box placed in the position.

LD2 (Red LED) blinks 10 times.[No stacker box or the failureof stacker box detecting sensor.]

6 - 10



Check by Performance Test 7-5-8 "Centering Mechanism Test".

LD2 (Red LED) blinks 11 times.[Connection failure between acceptor head unit and stacker unit]


Check whether the box key is locked.

LD2 (red LED) blinks 15 times.[The key of stacker unit is unlocked, on thefailure of stacker box key switch]

LD2 (Red LED) blinks 13 times. [Centering mechanism failure]

Check by Performance Test 7-5-9 "Solenoid Test".

LD2 (Red LED) blinks 14 times. [Failure of centering mechanism solenoid]

Check the connection between acceptor head unit and stacker unit.

LD2 (Red LED) blinks 16 times. [ Acceptor head unit is detached fromstacker unit]

(locked)

6 - 11


Entrance Sensor Centering Timing Sensor Back Sensor Exit Sensor

Exit Sensor

Stacker In Sensor

Stacker Box Detection Sensor

Stacker Home Position Sensor

Push Plate

Bill

PB Motor

Stacker Motor

Centering Stepping Motor

Transport Motor

6 - 12


1

2

3

4

6

1

2

10

11

12

9

6

5

4

3

Boot ROM error.

1. Incorrect contents of External ROM, or empty program.

2. Does not write program to external ROM (Flash ROM).

Internal ROM (CPU) error.

External RAM error.

Download file error.

1. Stacker full.

2. Stacker pushing mechanism is jammed.

1. Stacker pushing mechanism is jammed.

2. Stacker home position sensor is jammed.

3. Stacker encoder signal error.

Bill is jammed at stacker section.

Bill is jammed at acceptor head unit section.

1. Feed motor (Acceptor head unit section) speed is slower or faster.

2. EEPROM error.

1. No cash box in stacker.

2. Box detection sensor error.

1. Feed motor (Acceptor head unit section) is jammed.

2. Does not rotated motor.

3. Does not stop motor.

4. Encoder signal from feed motor is jammed.

1. PB unit error.

2. Does not rotated motor.

3. Does not stop motor.

4. Encoder signal from PB unit is jammed.

Connection error with stacker section.

Sensor turned on to the timing which is operation and is not obtained.

Malfunction Error

Number ofRed LED Blinking

Number ofGreen LED Blinking

Failure Description

13 1. Centralization mechanism is jammed.

2. Does not rotated motor of centralization mechanism.

3. Home position sensor of press unit is jammed.

14 1. Solenoid of centering mechanism is jammed.

2. Does not operated solenoid of centering mechanism.

3. Home position sensor of solenoid is jammed.

15 1. Released box key.

2. Switch of box key is in malfunction.

16 Removed acceptor head unit from stacker unit.

6 - 13


1

2

3

4

5

6

7

8

9

10

13

14

15

16

17

Slanting insertion detection

Magnetic sensor pattern error

Remains detection error

Optical sensor error 1

Bill feed error

Bill judgement error



Reject Inhibited bill error

Reject bill by rejection command

Bill length error





Rejecting Error

Number ofRed LED Blinking

Number ofGreen LED Blinking

Failure Description

Issue 01/2006

Contents

Calibration / Downloading toFlash Memory / Diagnostics

1. VM-30 Descriptions

2. Calibration

3. Downloading software to Flash Memory

4. Writing Serial Number

5. Diagnostics


CHAPTER 7


7 - 2

VM-30 is the I/F Test Bench and AC/DC converter for the EBA-3x series.

WHEN TO USE VM-30

- Calibration

- Downloading software to flash memory

- Writing Serial Number to EEPROM (ID-0E3 only)

- Diagnostics

- Whenever connection of EBA with PC is necessary

VM-30 Part Names and Functions

1-1 Connectors (total 5 connectors)

(1) PCIF

For connection with PC

The VM30 needs to be connected with PC in case of calibration, program download, and operation

with I/F simulators for PC.

(2) DC12V IN

For connection with AC adapter

(3) MODE SIG IN

For connection with the external display connector on the side of EBA-30 unit (see Chapter 1 page

1-4)

Use this connector for Diagnostics.

(4) ID-003 / MDB / (PARALLEL)

For connection with EBA-30/31/34/35 unit.

(5) ID-003 / ccTalk / HII

For connection with EBA-32/33 unit.

1-2 Switches (total 6 switches)

(1) MDB RXD

(2) CCT RXD

(3) HII RXD

(4) HII BUSY

These 4 switches should be used only in case of “Acceptor I/F Output Test” and “Acceptor

I/F Input Test” during test mode. Do not use these switches in other cases.

1. VM-30 Descriptions

CHAPTER 7 VM-30 Descriptions

Dip switch

Reset switch

7 - 3

(5) DIP Switch (on side)

Used for I/F selection. Refer to the table below for appropriate settings.

Be sure to set the switches prior to power-up.

(6) Reset Switch (on side)

Hard reset switch

Effective only for EBA-32/33

1-3 LED (total 13 LEDs)

(1) POWER

Lights when the VM30 power is on.

(2) DIR

(3) SICLK

(4) SETLD

These 3 LEDs display the communication status with a parallel I/F conversion board (to be

developed). The LEDs flash in case of “Acceptor I/F Output Test” during test mode.

(5) MODE DISPLAY 1 - 5

LEDs for external display (ex. Faceplate). These LEDs are enabled by connecting the unit to the

MODE SIG IN connector.

(6) MDB TXD

Indicator of the transmission status of acceptor’s ID-0D3 (MDB) I/F. It lights / flashes during

“Acceptor I/F Output Test” and “Acceptor I/F Input Test” of test mode.

(7) CCT TXD

Indicator of the transmission status of acceptor’s ID-0E3 (ccTalk) I/F. It lights / flashes during


(8) HII TXD

(9) HII TALK

Indicator of the transmission status of acceptor’s ID-0F3 (HII) I/F. These LEDs light / flash during


CHAPTER 7 VM-30 Descriptions

ID-003 I/F MDB I/F CCTALK I/F HII I/F

7 - 4

PC

EBA-32/33EBA-30/31

EBA

ON/OFF Switch

To AC power

To serial port

DIP Switch 1 Setting

OFF 1 2 3 4 5 6 7 8

DIP Switch of VM-30

ID-003 I/F MDB I/F CCTALK I/F HII I/F

CHAPTER 7 Calibration

2. Calibration

Calibration sets a starting reference point for all the optical and magnetic sensors within the unit.

WHEN TO CALIBRATE

- After the acceptor component has been disassembled

- After the sensor and/or CPU board has been replaced

- Whenever bill acceptance is degraded

- Once a year

TOOLS NEEDED

- PC (with RS-232C serial port, OS: MS-DOS/Windows98/2000/ME/XP)

- Power Supply unit VM-30 (Part#093895)

- Calibration Program

E30A-xxx.exe (MS-DOS/Windows98/2000/ME/XP)

AdjMenu.exe (Windows98/2000/XP))

- White Reference Paper KS-056 (Part#092110)

- Black Reference Paper KS-057 (Part#092123)

- Mag Tool (Part#059318)

2-1 Setting

(1) Connect PC and VM-30 with EBA.

Fig-1 Connection

(2) Turn the PC power ON.

(3) Start the calibration program by selecting either method A, B or C below.

A] When using E30A-xxx.exe on MS-DOS.

1) Start MS-DOS. See your PC and MS-DOS manuals to find out how to start MS-DOS.

2) Insert a floppy disk containing E30A-xxx.exe to your PC's floppy drive.

3) Change the current drive to the drive in which you have inserted the floppy disk (if it is A drive,

enter A.)

4) To start calibration, input "E30A-xxx(file name)" and press [Enter].

7 - 5

B] When using E30A-xxx.exe on Windows98/2000/ME/XP

1) Start Windows98/2000/Me/XP.

2) Copy the E30A-xxx.exe to your PC.

3) Double-click the E30A-xxx.exe to start the calibration.

Fig-2

(4) When the Fig-2 appears on the screen, set the VM-30 DIP switches in accordance with the commu-

nication interface (see Fig-1 on page 7-3).

(5) Set the switch #1 of DIP Switch 1 (of EBA) ON

(6) Turn on the power of VM-30. Power indication LED of VM-30 turns on.

(7) Press [Enter]. The following screen appears.

Fig-3

To start calibration, press [Enter]. To exit the program, press [Esc].

(8) The program starts erasing the EEPROM (NV memory) of EBA.

Fig-4

Fig-5

(9) Press [Enter] to continue.

Start Calibration ---> Press ENTER

Exit ---> Press ESC

Erasing EEPROM......

Erasing EEPROM...... ---> Erasing Complete!

Press ENTER

*****************************

EBA-3x Calibration Software

Ver. 1.05

2003/06/12

JAPAN CASH MACHINE CO., LTD.

*****************************

Press ENTER


7 - 6

Fig-6 基準紙セッティングイラスト

基準紙は

トレイ左側

面に合わせ

挿入

黒基準紙

（KS-057）

白基準紙

（KS-056） Black ReferenceBlack ReferenceBlack ReferenceBlack ReferenceBlack ReferenceP a p e rP a p e rP a p e rP a p e rP a p e r

White ReferenceWhite ReferenceWhite ReferenceWhite ReferenceWhite ReferenceP a p e rP a p e rP a p e rP a p e rP a p e rKS-057 KS-056

2-2 Calibrating Optical Sensors

Fig-6 Setting reference paper

(1) Insert Black Reference Paper (KS-057). Press [Enter].

Fig-7

Fig-8

(2) Remove Black Reference Paper (KS-057), and insert White Reference Paper (KS-056).

Press [Enter].

Fig-9

Insert the black reference paper.

Press ENTER

Offset D/A calibration

Offset D/A calibration for UV

Remove the black reference paper. Insert the white reference paper.

Press ENTER


ReferenceReferenceReferenceReferenceReference

Insert the reference paper to the far end.

7 - 7

Fig-10

(3) When the Fig-11 appears, press "Enter". The UV sensor calibration starts.

Fig-11

Fig-12

(4) When the Fig-13 appears, remove White Reference Paper (KS-056). Insert Black Reference Paper

(KS-057) again, and press [Enter].

Fig-13

Fig-14

Calibrating......

UV calibration start.

Press ENTER

UV sensor calibration

Remove the white reference paper. Insert the black reference paper.

Press ENTER

Checking the black level......


7 - 8

Remove the black reference paper. Press ENTER

Calbrating......


(5) When the Fig-15 appears, remove Black Reference Paper (KS-057), and press [Enter].

Fig-15

Fig-16

2-3 Calibrating Magnetic Sensor

When the calibration of optical sensors is complete, the Fig-17 appears. Continue with the calibration of

magnetic sensor.

(1) Prepare Mag Tool (MG-03).

(2) Turn the power of MG-03 ON.

Fig-18 Preparation

Insert the mag board. Press ENTER

Fig-17

MAG HEAD

TEST BOARD

MC-01

MG-03 (Mag Tool, Part# 058318, including MC-01)

MC-01 (Mag-head test boardPart# 086781)Power Switch "ON"

7 - 9

(3) Insert Mag-head test board (MC-01) to EBA as shown in the diagram below. Press [Enter].

Fig-19

(4) The following screen appears. (a) shows the current value, and (b) shows the peak value detected

after the mag-head test board has been inserted. Slowly move the mag-head test board back and

forth to find the peak value.

Fig-20

(5) Continue to move slowly the mag-head test board back and forth several millimeters to find the

position where the "Cot-mg" value enters the range within 5P in relation to the peak value (the

"Cot-mg" value should be more than 30P.)

Press [ENTER] to continue.


*****MAG A/D*****************

Name A/D Gain

C0t-mg (50P) (No.0)

(Peak value 53P) <-- To clear the mag peak value, press 'n'.

If the mag peak value is detected, press ENTER

(b)(b)(a)(a)

Align the marked area of mag-head test board

just above the roller of acceptor's head lower

tray. Close the acceptor's head

Insert the board

to the left.

Search the peak

value by moving

the board back

and forth

7 - 10

(6) When the following screen appears, the Magnetic Sensor calibration starts.

Fig-21

(7) When the calibration is complete, remove the mag-head test board. Press [Enter].

Fig-22

2-4 Checking the motor speed (this process is automatically started).

Fig-23

Fig-24

Calibrating the mag sensor......

Remove the mag board. Press ENTER

Checking the motor speed......

Writing header information......

Reading EEPROM result......


7 - 11

*****COMPLETE****************

Repeat calibration ----> Press ENTER

Exit ----> Press ESC


2-5 End of CalibrationWhen the following screen appears, all calibration procedures are completed.

If you wish to continue to calibrate the other unit, press [Enter] and connect the cable with the

other unit.

To end calibration, press [Esc] to exit the program.

Fig-25

C] When using AdjMenu.exe on Window98/2000/XP.

1) Start Windows98/2000/XP.

2) Double click AdjMenu.exe to start the calibration program. Then the following window will

appear (See Fig-26). Click the [EBA-30/32] button to start EBA-3X Adjustment Program.

Fig-26

7 - 12


3) Then the following window will appear (See Fig-27). Click the [Start] button to start adjustment.

Fig-27

4) After completed Eeprom Erasing, The following message will appear in the status box (See Fig-28). Click the

[Next] button.

Fig-28

7 - 13


5) Then the following message will appear (See Fig-29). Insert the black reference paper to EBA-3X unit and

press [Next] button to start the Black paper adjustment.

Fig-29

6) When completed the black papaer adjustment, the following message will appear (See Fig-30). Remove the

black reference paper from the UBA-30 unit and then press[Next] button.

Fig-30

7 - 14


7) Then the following message will appear (See Fig-35). Insert the white reference paper to the UBA-30/32 unit

and then press the [Next] button to start the White paper adjustment.

Fig-31

8) When completed the White paper adjustment, the following window will appear (See Fig-34). Remove the

white reference paper form the UBA-30/32 unit and then click [Next] button.

Fig-32

7 - 15


9) Then the following message will appear (See Fig-33). Insert the black reference paper to the EBA-30/32 unit

and then press the [Next] button to start the Black level check.

Fig-33

10) When complete the Black level check, the following message will appear (See Fig-34). Remove the black

reference paper from the EBA-30/32 unit and close the acceptor head cover properly. Then click [Next]

button to start Without paper adustment.

Fig-34

7 - 16


11) When completed the Without paper adjustment, the following message will appear (See Fig-35). Then

supply the power to the mag tool and insert the mag board to the EBA-30/32 unit (See Fig-36). Then press

[Nest] button to start the Mag adjustment.

Fig-35

Align the marked area of mag-head test board

just above the roller of acceptor's head lower

tray. Close the acceptor's head

Insert the board

to the left.

Search the peak

value by moving

the board back

and forth

Fig-36

7 - 17

12) Then the following message will appear (See Fig-37). Slowly move the mag board back and forth

to find the position where the “A/D” valu enters the rage within 5P in relation to the Peak Value.

Then press the [Next] button to start the Mag adjustment.

Fig-37

13) When completed the Mag adjustment, the following message will appear (See Fig-38). Then

remove the mag board from the EBA-30/32 unit and press [Next] button.

Fig-38


7 - 18


14) Then the Motor speed check will start.

15) When completed the Motor speed check, the following message will appear (See Fig-39). If

you want to Then press adjust another EBA-30/32 unit, Press [Next] button. If you want to

finish the adjustment, press [Exit] button to close the window.

Fig-39

7 - 19

3. Downloading software to Flash Memory

This section describes how to download software program to flash memory of CPU board.

WHEN TO DOWNLOAD

- Software upgrade

- After CPU board is replaced.

3-1 Connecting PC and VM-30 with EBA (Fig-40).

Fig-40

Connection of EBA with VM-30

(if the CPU board is EBA-30/31, connect to ID-003/MDB socket, and

if the CPU board is EBA-32/33, connect to ID-003/ccTalk/HII socket.)

3-2 Setting EBA to download mode

(1) Confirm the power of VM-30 and/or host machine is OFF when connecting the cable to EBA.

Failure to do so may cause electric shock and/or permanent damage to the equipment.

(2) Set DIP Switch 1 #1 and #5-8 ON, and #2-4 OFF.

Set both DIP switches of VM-30 ON.

The baud rate is set to 38400bps. For other baud rate settings, see page 7-19.

(3) Supply power to the unit.

Fig-41

CHAPTER 7 Downloading software to Flash Memory

OFF

greenred 1 2 3 4 5 6 7 8

PC

EBA-32/33

DIP Switch of VM-30

EBA-30/31

EBA

ON

1-ON2-ON

1 2

ON/OFF Switch

To AC power

To serial port

7 - 20

3-3 Starting the download program

There are 3 ways to start the EBA download program.

A] When using the DWN.exe on MS-DOS

1) Turn on the PC.

2) Insert the FD (floppy disk) saved the download program (DWN.exe) to PC's FDD (floppy disk

drive ).

3) Start MS-DOS (see your PC and MS-DOS manuals to find out how to start MS-DOS).

4) After MS-DOS menu appears, input "A" (when your FD is in "A" drive) and press "Enter".

5) Input "DIR" and press [Enter]. The list of file names in FD appears.

6) Find the file name of software and enter the parameters as shown in the diagram below.

B] When using the DWN.exe on Windows98/Me/2000/XP)

1) Turn on the PC and start Windows98/Me/2000/XP

2) Insert the FD (floppy disk) containing the download program to PC's FDD (floppy disk drive).

3) Start MS-DOS prompt or Command prompt from START menu of Windows.

4) When MS-DOS/Command prompt menu appears, input "A:" (when your FD is in "A" drive)

and press [Enter].

5) Input "DIR" and press [Enter]. The list of file names in the FD appears.

6) Find the file name of software and enter the parameters as shown in the diagram below (Fig -

42). Press [Enter].

Fig-42

Explanation of Parameters: DWN [File name][baud rate][address][size][port] Enter .

[File name] Download file name (must be specified)

[baud rate] 0: 9600bps 1: 19200bps 2: 38400bps Default:0

[address] Fixed at 252 (FC hex.). Default:252

[size] Fixed at 246. Default:246

[port] Serial port number Default:1


Microsoft (R) Windows 98 (C) Copyright Microsoft Corp 1981-1999

C:/Windows>A:

A:/>DIR

24207710 USA 524,288 01-12-15 21:21 E30EUR5,003DWN EXE 57,863 98-08-28 11:45 DWN.EXE

A:/>DWN_E30EUR5,003_2_252_246_1 Download Program

File name of software

(4)

(5)

(6)

Space Space

7 - 21

• (1) Execution Monitor

1)When the program starts, the following monitor appears.

Note: If the download file is correct, "VCF420" appears on the top line (See Fig-43).

Fig-43

(2) Commands:

Use letter keys to enter a command.

I: Addressed Reset - Reset a selected unit in the machine.

V: Version Information Request - Read the program version after downloading completed.

G: Global Reset - Reset all the units (including EBA) connected to the machine.

[Ctrl]-x:Abort - Exit the program

F: File Download - Download the specified file.

P: Program Check Verify - Check CRC by EBA itself.

[Ctrl]-f:File Download (Selection) - DO NOT USE THIS COMMAND!

S: Set Start Addr. & Seed Val. - Set the start address and initial value of CRC when checking

CRC.


Dev.=f0 Port1 File=xxxx.xxx VCF420:00C00000:00C7FFFF CRC3173 38400bps RUN DOWN LOAD PROGRM Ver.214-00 05/JUN/'03 JCMI:Addressed Reset V:Version Information RequestG:Global Reset Ctrl-X:AbortF:File Download P:Program Check Verify S:Set Start Addr. & Seed Val.Ctrl-f:File Download (Section) (Start Addr,:000000 Seed Val.:0000)

Device Ver.:Validator Status:

Selected serial port NO.

Entered download filename.

If the download file is for the EBA-3x series, "VCF420" appears.

Baud rate

7 - 22


Downloading....File=Eur503.com, Address=0007FFC2. Packet=246 Downloading Data ---> Downloading Data ---> Downloading Data ---> Downloading Data ---> Downloading Data ---> Downloading Data ---> Downloading Data ---> Downloading Data ---> Download End and Confirm ---> Poll ---> <---Prog. Check Verified-V3173:M3173

(a) (b)

Dev.=f0 Port1 File=xxxx.xxx VCF420:00C00000:00C7FFFF CRC3173 38400bps RUN DOWN LOAD PROGRM Ver.214-00 05/JUN/'03 JCMI:Addressed Reset V:Version Information RequestG:Global Reset Ctrl-X:AbortF:File Download P:Program Check Verify S:Set Start Addr. & Seed Val.Ctrl-f:File Download (Section) (Start Addr,:000000 Seed Val.:0000)

Device Ver.:Validator Status:

(3) Downloading:

1) Press [Shift]-F (capital letter) to start downloading the program.

2) Downloading starts. Both red and green LEDs of CPU board blink alternately.

3) When the downloading is complete, LEDs blink in unison.

4) "CRC" appears on the monitor (See Fig-44).

Fig-44

(a) V****: CRC value calculated by EBA

(b) M****: CRC value calculated by PC

If the downloading is successful, CRC values of (a) and (b) should be the same.

5) After the downloading is complete, press [Shift]-V (capital letter) to verify the update if neces-

sary.

6) Exit the program ([Ctrl]-x).

Reference:"CRC" is an error correction method for checking whether or not data is correctly transmit-

ted.

7 - 23

C] When using DOWNLOAD(V***).exe

1) Double click the DOWNLOAD(V***).exe and then following the screen will appear (See Fig-45).

Fig-45

2) Press the [BROUSE] button and then the Open File Window will appear (See Fig-46). Select the software you

want to download.

Fig-46


7 - 24


A

3) Select your PC’s COM Port No. from A and then Press the [Start Download] button (See Fig-

47).

Fig-47

4) When the downloading is completed, the following message will appear.

5) Press [OK] button to close the message (See Fig-48).

Fig-48

7 - 25

PC

EBA-32/33

Only

EBA

ON/OFF Switch

To AC power

To serial port

DIP Switch 1 Setting

OFF 1 2 3 4 5 6 7 8

DIP Switch of VM-30

ON

1-ON2-ON

1 2

WHEN TO WRITE SERIAL NUMBER

- When you replace the current CPU board with a new EBA-32/33 CPU board, and then install new

ccTalk interface software

(No need to write Serial Number when replacing with EBA-30/31 CPU board, or installing other

interface software)

Note:

* Write your serial number to EEPROM before downloading/installing software, otherwise

communication with host machine cannot be established.

* In case of exchanging the lower sensor board, you do not need to write Serial Number.

* After calibration, you do not need to write Serial Number as the serial number is saved in

Acceptor's memory.

TOOLS NEEDED:

- PC (with serial port)

- VM-30 I/F Test Bench

- Programs:

E10S-100exe and Dosvga.bgi (MS-DOS/Windows98/2000/ME/XP)

(Note: save these two files in the same directory, otherwise E10S-100.exe cannot be started.)

AdjMenu.exe (Windows98/2000/XP)

Fig-49

CHAPTER 7 Writing Serial Number

4. Writing Serial Number (for ID-0E3 only)

7 - 26

4-1 Steps for writing your serial number to EEPROM (NV memory)

There are 3 ways to start the EBA download program.

A] When using the E10S-100.exe on MS-DOS

1) Start MS-DOS. See your PC and MS-DOS manuals to find out how to start MS-DOS.

2) Insert a floppy disk containing E10S-100.exe and Dosvga.bgi to your PC's floppy drive.

3) Change the current drive to the drive in which you have inserted the floppy disk (if it is A drive,

enter A.)

4) To start writing the serial number, input "E10S-100.exe" and press [Enter].

B] When using E10S-100.exe on Windows98/2000/ME/XP

1) Copy the E10S-100.exe and Dosvga.bgi to your PC.

2) Start the program E10S-100.exe by double-clicking the file.

Start writing the serial number

(1) Input "1" and press [Enter].

Fig-50

(2) Connect EBA with PC and VM-30 (See Fig-49).

(At the time of connection, VM-30 power switch is to be OFF and DIP switches #1 & #2 are to be

ON.)

(3) Set DIP switches #1-7 to ON and #8 to OFF.

(4) Turn on the power switch of VM-30.

(5) Confirm the red and green LEDs on the CPU board light. Turn off DIP switch #1. Both LEDs turn

off.

***** Serial number writing tool for EBA-12 Ver.1.00 2003/03/05 *****

1...Write or Read serial number

2...Exit

Enter function number and the Enter key.

OFF

greenred 1 2 3 4 5 6 7 8


7 - 27

*** Function ***1...Write serial number2...Read serial number3...Exit

Enter the funcion number and the Enter key. 1

*** Warning! ***[Input the last 6 digits serial number on the label of acceptor head unit.]Enter serial number and the Enter key.

Serial number ?: 123456

(6) Input "1" and press [Enter].

(7) Input the last 6 digits of serial number on the label of acceptor's head unit and press [Enter].

Fig-51



Enter the funcion number and the Enter key. 1


Serial number ?:

(Make sure to input the serial number of acceptor's head unit, not the number of SD3 stacker unit.

Communication with host machine cannot be established with wrong serial number input.)

Fig-52

7 - 28

When your serial number is written successfully, "Writing OK" appears (See Fig-53).

Fig-53


Enter the funcion number and the Enter key.


Serial number ?: 123456Writing result : [123456] ---> Writing OK!


(8) Confirm the high-speed blinks on the LEDs of CPU board.

The serial number writing is complete.

Turn off the power of VM-30.

To write serial number to other EBA(s), repeat the steps (3) to (9) above.

To exit from the program, input "3" (Exit) on each menu.

When the serial number is written in the acceptor, make sure to input the same number to the host

machine.

If the numbers of acceptor and host machine are different, communication with ccTalk protocol can not

be established.

7 - 29

C] When using the AdjMenu.exe on Windows98/2000/XP.

1) Start Windows98/2000/XP.

2) Double click AdjMenu.exe to start the calibration program. Then the following window (Fig-

54)will appear. Click the [Serial Number Writer] button.

Fig-54

3) Then the following window (Fig-55) will appear. Enter the your EBA-32/33 unit’s serial number

and press [Write Serial Number] button.

Fig-55


7 - 30

CHAPTER 7 Diagnostics

5. Diagnostics

1 2 3 4DIP SWITCH No. ITEM DESCRIPTION

5 6 7 8

Transport motor normal rotation test Transport motor speed test (normal rotation)

Transport motor reverse rotation test Transport motor speed test (reverse rotation)

Acceptor sensor ON/OFF test #1 Bill detection sensor test

Acceptor sensor ON/OFF test #2 Validation sensor test




Acceptor I/F test (OUT) External display output cirucit test

Acceptor I/F test (IN) External display input cirucit test

Acceptor bill acceptance test Bill acceptance and operation test

Acceptor+stacker bill acceptance test Bill acceptance and operation test

PB unit test PB unit and PB unit home sensor test

Centering mechanism test Centering mechanism and the home position sensor test

Solenoid test Solenoid lever ON/OFF test

Stacker sensor test Stacker sensor test

Stacker stacking test Stacker pusher mechanism check and stacker sensor test

Acceptor+stacker aging test Acceptor unit + stacker unit operation test

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

Acceptor aging test Acceptor unit operation test

Refer to Chapter 6, page 6-2 for appropriate cabling between EBA and VM-30.

To execute test modes, turn the power switch OFF, set the switch #1 of DIP switch 1 (see Chapter 1 page 1-4,

Component Names) to ON, and then turn the VM-30 power ON. The red and green LEDs of CPU turn on,

indicating the acceptor is in stand-by status.

Each test mode is selected by the assignment of DIP switches #2 to #8, and is executed by turning DIP switch #1

OFF. Turn DIP switch #1 ON to exit the test mode (i.e. return to the stand-by status of the test mode).

5-1 List of the DIP switch settings and the test mode items

7 - 31


1 2 3 4DIP SWITCH No. ITEM DESCRIPTION

5 6 7 8

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

Encryption code initialization Initializing the encryption code (used in ID-0E3) to the default value

OFF

Forced download master mode 19200bps

OFF

Forced download master mode 38400bps

Serial number writing Writing serial number to the acceptor’s EEPROM

Forced download slave mode 9600bps



DIP switch test #1 Dip Switch 1, switches #2-#4 ON/OFF check



OFF


5-2 Test of normal rotation & reverse rotation of transport motor in Acceptor

The test result is shown on acceptor's LEDs (red & green) and the VM-30 mode display LED1 to LED5.

For testing with Acceptor's head unit only, set DIP switch #8 ON after the test mode is started.

(Acceptor's LED indication)

Red LED "ON": out of range 20% of reference value

Green LED "ON": within range 20% of reference value

7 - 32


Less pulse count (slow)

Less pulse count (slow)

Pulse count in 1 secound is within (+-)20% of reference value

More pulse count (fast)

More pulse count (fast)

LED1 LED2 LED3 LED4 LED5

Entrance Sensor

Centering Timing Sensor

Back Sensor

Head Exit Sensor

LED1:

LED2:

LED3:

LED4:

LED1:

LED2:

LED3:

LED4:

Detecting No BillDetecting Bill

CL3R Sensor

CL3I Sensor

AL2I Sensor

BL2G Sensor

LED1:

LED2:

LED3:

LED4:

LED1:

LED2:

LED3:

LED4:


(VM-30 Mode Display LED)

5-3 Acceptor bill detection sensor ON/OFF test

The test result is shown on the acceptor's LEDs (red & green) and the VM-30 mode display LED1 to LED5.

(1) Test#1: The test of bill detection sensors

(2) Test#2: The test of bill detection by acceptor's validation sensors

7 - 33


AL1R Sensor

BL1I Sensor

AR1R Sensor

BR1I Sensor

LED1:

LED2:

LED3:

LED4:

LED1:

LED2:

LED3:

LED4:


AR2I Sensor

BR2G Sensor

BR3R Sensor

CR3R Sensor

LED1:

LED2:

LED3:

LED4:

LED1:

LED2:

LED3:

LED4:


CC0I Sensor

DC0G Sensor

SSP Sensor

LED1:

LED2:

LED3:

LED1:

LED2:

LED3:




(5) Test#5: The test of bill detection by Acceptor's validation sensors

7 - 34


DIR

SICLK

SETLD

MDB TXD

Mode display LED1 to LED5

Repeat blinking by 200ms in sequence fromDIR=>SICLK=>SETLD=>DIR,SICLK,SETLD.

Repeat blinking by 200ms.

Repeat blinking by 200ms in sequence from LED1 to LED5.

VM-30 LED

CCT TXD

HII TXD

HII TALK

Mode display LED1 to LED5

Repeat blinking by 200ms in sequence fromCCT TXD=>HII TXD=>HII TALK.

Repeat blinking by 200ms in sequence from LED1 to LED5.

VM-30 LED

MDB RXDLED1 turns "ON", when MDB RXD of VM-30 switched to "ON"

LED1 turns "OFF", when MDB RXD of VM-30 switched to "OFF"

"ON" condition of Mode Display LED "OFF" condition of Mode Display LED

LED1 turns "ON", when CCT RXD of VM-30 switched to "ON"

LED1 turns "OFF", when CCT RXD of VM-30 switched to "OFF"

LED2 turns "ON", when HII RXD of VM-30 switched to "ON"

LED2 turns "OFF", when HII RXD of VM-30 switched to "OFF"

LED3 turns "ON", when HII BUSY of VM-30 switched to "ON"

LED3 turns "OFF", when HII BUSY of VM-30 switched to "OFF"

CCT RXD

HII RXD

HII BUSY


5-4 Acceptor Interface Output Test

This is the test of output signal line from the acceptor to external I/F port and VM-30 mode display LED.

This is also the output test of red and green LEDs of acceptor.

(1) EBA-30/31 CPU board


5-5 Acceptor Interface Input Test

This is the test of acceptor's input signal line (external I/F port). The status of the input signal line is

shown on the VM-30 mode display LEDs.



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5

10

20

50


100

200

500



The home sensor is interrupted (PB unit is in the home position).

The home sensor is not interrupted (PB unit is not in the home position).

Condition of the Home Sensor LED1

The home sensor is interrupted (Centralization mechanism is in the home position).

The home sensor is not interrupted (Centralization mechanism is not in the home position).

Condition of the Home Sensor LED1 / orange LED

5-6 Bill Acceptance Test of Acceptor & Acceptor+Stacker

The denomination of bill received is shown on the Mode Display LED1 to LED5.

(VM-30 Mode Display LED: ex. Euro bills)

5-7 PB Unit Test

This is the test of PB unit operation. PB unit is cycled sequentially in certain intervals.

(VM-30 Mode Display LED1)

5-8 Centering Mechanism Test

This is the test of acceptor's centering mechanism. The centering mechanism is operated sequentially in

certain intervals. Do not stop this test when the centering mechanism is not in the home position, otherwise

the acceptor's head cannot be opened (orange LED on the CPU board turns on when the centering guide is

in the home position).

If the front cover of acceptor head became unable to be opened, use a hexagon-head screwdriver on

the side hole of acceptor to reposition the centering guides to the home position (see Chapter 2,

page 2-20).

(VM-30 Mode Display LED1 and orange LED on Acceptor's CPU board)

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The home sensor is interrupted (Solenoid lever is in the home position).

The home sensor is not interrupted (Solenoid lever is not in the home position).

Condition of the Home Sensor LED1

Stack in Sensor LED1 turns "ON", when detecting bill. LED1 turns "OFF", when detecting no bill.

LED2 turns "ON", when detecting no stacker box.

LED2 turns "OFF", when detecting no stacker box.

LED3 turns "ON", when detecting key lock.

LED3 turns "OFF", when detecting release of key lock.

LED4 turns "ON", when detecting interruption of home sensor..

LED4 turns "OFF", when detecting no interruption.

Stacker Box Detection Sensor

Key Switch

LED5 turns "ON", when detecting interruption of the encoder sensor.

LED5 turns "OFF", when detecting no interruption of the encoder sensor.

Stacker motor encoder sensor

Pusher mechanism home sensor


Communication with stacker board

Green LED turns "ON", during communication with stacker board.

Green LED turns "OFF", when stopping communication with stacker board.

"ON" condition of green LED (LD2) "OFF" condition of green LED (LD2)

5-9 Solenoid Test

This is the test of solenoid lever operation. The solenoid lever moves in certain intervals.

(VM-30 Mode Display LED1)

5-10 Stacker Sensor Test

This is the test of sensor in SD3 stacker unit. The communication with stacker board is displayed on green LED

of acceptor unit.

(VM-30 Mode Display LED)

(Green LED on the CPU board)

Note:

When the communication with stacker board is normal, green LED blinks. When the communication error

occurs, green LED is OFF.

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DIP switch 1 #1

DIP switch 1 #2

DIP switch 1 #3

DIP switch 1 #4

LED2:

LED3:

LED4:

LED2:

LED3:

LED4:

Switch ON Switch OFF

5-11 Stacker Stacking Test

This is the test of stacker's stacking operation and the sensor performance. The pusher mechanism is

operated in certain intervals.

5-12 Acceptor only or Acceptor+Stacker Aging Test

This is the test of Acceptor only or Acceptor+Stacker operation. When abnormal condition is detected, the

unit stops and red LED blinks.

5-13 Master mode of forced download with baud rate 19200/38400bps

This is the download mode from EBA-30/32 to other EBA-30/32. The DIP switch setting of the slave unit

needs to be forced download slave mode. When the downloading is complete, green LED blinks. After the

downloading is complete, LED on Acceptor which received the software should be on the stand-by status.

5-14 Initialization of Encryption Code

This mode is to reset the encryption code used for ID-0E3 to the default value (i.e. initialization). When

initialization is complete, green LED blinks.

5-15 Serial Number Writing

This mode is to write serial number from PC program. When the writing of Serial Number to EEPROM is

complete, green LED blinks.

5-16 DIP Switches Test

This is the test of ON/OFF conditions of DIP Switch 1 and DIP Switch 2. The condition of each switch is

shown on Mode Display LED1 to LED4.

(1) Test#1 (Dip Switch 1)

Note:

Mode Display LED1 does not light as the execution of this test means Dip Switch 1 #1 works fine.

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DIP switch 1 #5

DIP switch 1 #6

DIP switch 1 #7

DIP switch 1 #8

LED1:

LED2:

LED3:

LED4:

LED1:

LED2:

LED3:

LED4:


DIP switch 2 #1

DIP switch 2 #2

DIP switch 2 #3

DIP switch 2 #4

LED1:

LED2:

LED3:

LED4:

LED1:

LED2:

LED3:

LED4:


DIP switch #2 #5

DIP switch #2 #6

DIP switch #2 #7

DIP switch #2 #8

LED1:

LED2:

LED3:

LED4:

LED1:

LED2:

LED3:

LED4:





EBA-3X-SD3 Service Manual Chapter 1 - Eurocoin Components · Note 1) "ccTalk" is a serial...

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Transcript of EBA-3X-SD3 Service Manual Chapter 1 - Eurocoin Components · Note 1) "ccTalk" is a serial...