E1 PLUS ELECTRONIC MOTOR PROTECTION … PLUS ELECTRONIC MOTOR PROTECTION RELAYS Sales 1300 NHP NHP...

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E1 PLUS ELECTRONIC MOTOR PROTECTION RELAYS Sales 0800 NHP NHP nhp-nz.com Sales 1300 NHP NHP nhp.com.au Motor protection with leading edge technology, expandable protection and communication. MOTOR CONTROL

Transcript of E1 PLUS ELECTRONIC MOTOR PROTECTION … PLUS ELECTRONIC MOTOR PROTECTION RELAYS Sales 1300 NHP NHP...

Page 1: E1 PLUS ELECTRONIC MOTOR PROTECTION … PLUS ELECTRONIC MOTOR PROTECTION RELAYS Sales 1300 NHP NHP nhp.com.au Sales 0800 NHP NHP nhp-nz.com Motor protection with leading edge technology,

E1 PLUS ELECTRONIC MOTOR PROTECTION RELAYS

Sales 0800 NHP NHP nhp-nz.comSales 1300 NHP NHP nhp.com.au

Motor protection with leading edge technology, expandable protection and communication.

MOTOR CONTROL

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193-EDN DeviceNetTM communication module - available for fully adjustable jam / stall protection and thermal warning to indicate imminent overload trip

193-EPRB Profibus® communication module includes warning for jam trip, overload and underload. Includes device trip and warn status

193-ETN Ethernet / IP communication module with built-in webserver support for configuration and monitoring

193-DNCT - hand held programming terminal includes one metre cable to be used with 193-EDN (DeviceNetTM module)

Side mount modules also deliver entry level communication with DeviceNetTM, Profibus® and Ethernet / IP:

For FurThEr INForMaTIoN coNTacT your NEarEsT NhP rEPrEsENTaTIvE or vIsIT:

193-ErrrEMoTE rEsET MoDulE

193-EGJGrouND FaulT / JaM ProTEcTIoN aND rEMoTE rEsET MoDulE

193-EPTPTc ThErMIsTor rElay aND rEMoTE rEsET MoDulE

193-EGFGrouND FaulT ProTEcTIoN aND rEMoTE rEsET MoDulE

193-EJMJaM ProTEcTIoN aND rEMoTE rEsET MoDulE

The new E1 Plus overloads now boast a formidable range of smart add-on modules:

nhp-nz.com nhp.com.au

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Introduction to E1 Plus electronic overload relays .......................................................................[3, 4]

193-ED1 standard electronic overload relays ..........................................................................................[5]

overview of 193-EE features ................................................................................................................................[6]

193-EE enhanced electronic overload relays ..........................................................................................[7]

193-E_P pass through electronic overload relays ................................................................................[8]

E1 Plus side mount modules ...............................................................................................................................[9]

193-cBcT core balance transformers and communication modules ................................[10]

accessories ..........................................................................................................................................................[11, 12]

E1 Plus quick reference guide .................................................................................................................[13, 14]

Dimensions ..........................................................................................................................................................[15, 16]

E1 Plus module technical information ........................................................................................... [17 - 19]

193-ETN Ethernet Network communication Module ....................................................................[20]

193-cBcT core balance transformers (technical information) .........................................[21-24]

Trip curves ......................................................................................................................................................................[25]

Technical information ...................................................................................................................................[25, 26]

Contents

• New contactor and overload selection tool

• calculates full load current of 3-phase motors based on. •kW •Voltage(415,690and1000VAC)

• selection made easy by providing part numbers and product photo.

Available from the iTunes app store now!

CONTACTOR SELECT IPHONE APP

2

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Electronic overload relays

E1 Plus comprehensive motor protection

Allen-Bradley have introduced their new E1 Plus, second generation electronic overload protection relays. The new E1 Plus overloads incorporate a greater use of sophisticated electronic control and monitoring. With recent advances in micro electronic technology and the introduction of the ASIC chip set, it has become possible to improve on and add new features to the popular E1 Plus range. The E1 Plus second generation overload now incorporates greater accuracy and versatility whilst providing increased overall protection.

The new E1 Plus incorporates the following improved features:

• Awidersettablecurrentrange(5:1)

• Adjustableclasstripsettings(10,15,20and30)(EEversion)

• Fieldinstallablesidemountmodules(EEversion)

• Anextremelylowpowerconsumptionof150mW

• Robustmountingtocontactor.

Range overview

193-ED1 basic model

The 193-ED1 is the standard or base model version. The ED1 model is available in the currentrangeof0.1-45A,incorporatesafixedtripclassof10,andissuitedto3phaseoperation. A manual reset function, visible trip indicator and test / reset button are also included.

193-EE enhanced model

Theenhanced193-EEvariantcoversanoperatingrangeof0.1-800Awithadjustabletripclasssettingsof10,15,20and30(viadipswitchselection).TheEEmodelcanbefurther enhanced by the addition of side mounted plug-in modules.

193-E_P pass through model

Forcurrentranges1-27Aaversionisavailablethatmountsseparatefromthecontactor.The motor wires pass through CT openings.

Superior phase failure protection

Onboard electronics constantly monitors all motor phases. If the ASIC chip set senses that one or more of the phases is missing during a steady state operation of a fully loaded motor, it will trip in 3 seconds. If a single phase condition is present during starting,theE1Pluswilltripwithin8seconds(foramotorloadingof>80%).Thesetriptimesaresignificantlyfasterthenconventionalbimetaloverloads.Inaddition,theE1Plusrelaydetectsa50%phaseimbalanceinthesamewayasaphaseloss.

Rated up to 1000 VAC

CompliestoIEC-60997fornominaloperationvoltageof1000volts.

27A

45A

90 A

27A

800 A

Dip switch settings (EE version)

roBusT Mo

u

NT I N G To co

NTa

cTor •

3

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Electronic overload relays for 3 phase motor applications to IEC 60947

193 ED/EE/E_P x x

PRoDuCT TyPE MoDEL

CuRRENT RANGE oF SINGLE PHASE MoToRS

CuRRENT RANGE oF THREE PHASE MoToRS

CoDE To SuIT 100-C / 100-D CoNTACToRS

193 = 3 phase ED1 = Basic model 3) P =1.0...5.0amps RatedVoltage:690VAC B=100-C-9...23

193S = 1 phase EE = Enhanced model R=3.2...16amps A=0.1...0.5amps D = 100-C - 30...43

EE_P = Enhanced pass through 2)

S=5.4...27amps B=0.2...1.0amps E=100-C-60...97

T=9.0...45amps C=1.0...5.0amps F=100-D-115...180

U = 18...90 amps D=3.2...16amps G=100-D-210...420

E=5.4...27amps H = 100-D - 630...860 4)

F=9.0...45amps

G = 18...90 amps

V = 60...120 amps

RatedVoltage:1000VAC

H=30...150amps

J=40...200amps

K = 60...300 amps

L=100...500amps

M=120...600amps

N = 160...800 amps

Modular in design, clever in application The new 193-EE overloads now offer a formidable range of smart add on modules. These smallsidemountedplug-inmodulesextendthe193capabilitytosomethingmorepotent in terms of motor protection. Communication modules are also available.

193-EPRB Profibus® communication module

193-EDN DeviceNetTM communication module

193-ETN EtherNet / IP communication module

193-ERR Remoteresetmodule

193-EJM Jam protection and remote reset module

193-EPT PTC thermistor relay and remote reset module

193-EGF Ground fault protection and remote reset module

193-EGJ Groundfault/jamprotectionandremoteresetmodule

193-ERID Remoteindicationmodule(workswithanysidemodule1)

193-EE + EDN DeviceNetTM

193-EE + EPRB Profibus®

NoTE: 1) Not compatible with communication modules

2) Only available in 3 Phase. Current range options available are C, D and E only. Ratedto1000VACwith1000Vratedinsulationcables

3) Only available in 3Phase.CurrentrangeoptionsavailableareA,B,C,D,EandFonly. 4) Ratedupto690VAC 4

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193-ED1 standard electronic overload relays

Electronic overload relays for 3 phase motors to IEC 60947

Manual reset, trip class 10 - standard 0.1…45 amps• 5:1currentadjustmentrange

• Lowpowerconsumption(150mW)

• Selfpowered

• Visibletripindicator

• 1N/Ctripcontactand1N/Oalarmcontact

• Directmountingto100-Ccontactorsupto100-C43.

APPRox kw RANGE

CuRRENT SETTING RANGE (A) To SuIT CoNTACToR CAT No.

0.02…0.12 0.1…0.5 100-C-9/12/16/23 193-ED1AB

0.06…0.25 0.2…1.0 100-C-9/12/16/23 193-ED1BB

0.25…2.2 1.0…5.0 100-C-9/12/16/23 193-ED1CB

1.5…7.5 3.2…16 100-C-9/12/16/23 193-ED1DB

2.2…15 5.4…27 100-C-9/12/16/23 193-ED1EB

4…22 9.0…45 100-C-30/37/43 193-ED1FD

Electronic overloads for single phase applications to IEC 60947

same features as above, plus: • Optionaljam/stallandgroundfaultprotectionmodule

• Selectableauto/manualreset.

APPRox kw RANGE

CuRRENT SETTING RANGE (A) To SuIT CoNTACToR CAT No.

- 1.0…5.0 100-C-9/12/16/23 193S-EEPB

- 3.2…16 100-C-9/12/16/23 193S-EERB

- 5.4…27 100-C-9/12/16/23 193S-EESB

- 9.0…45 100-C-30/37/43 193S-EETD

- 18…90 100-C-60/72/85/97 193S-EEuE

wiring diagrams

MANuAL RESET CLASS 10

SINGLE PHASE

Single phase 193S-EE/E_P3 phase 193-ED1/EE/E_P

5

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193-EPRB

193-EDN

193-ETN

overview of 193-EE features

Communication options with add-on modules

Communication options with add-on modules

All193-EEversionsfrom0.1-800Acanbefittedwithsideaccessories(1peroverload).Inthecaseoffieldbuscommunicationsidemodules,theyprovidethepossibilitytocontrolthecontactororcollectinputsoverthefieldbusnetwork.Further,itthenbecomespossible to monitor trips, warnings and motor operating parameters.

Profibus® - 193-EPRB

• SupportsDP-V0andDP-V1

• Auto-bandupto12MB/s

DeviceNetTM - 193-EDN

• Canalsobestandaloneprogrammedusing193-DNCTprogrammer

EtherNet/IP - 193-ETN

• Built-inwebserversupportforconfigurationandmonitoring

Allcommunicationmodulesaddthefollowingfeatures:

• Overloadwarning

• Jamtripandwarning

• Overloadwarning

• 2inputs

• 1output

• Diagnostics:

-%thermalutilised

-Averagecurrent%FLA

- Device status

- Trip and warn status

MouLDED PowER CoNNECToRS

RESET BuTToN

TRIP STATuS INDICAToR

FLA SETTING DIAL

CoNTRoL TERMINALS

CoNTACToR CoNNECTING MECHANISM

TEST BuTToN

DIP SwITCHES

MECHANICAL TRIP TEST

LoAD TERMINATIoNS

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193-EE enhanced electronic overload relays 1)

Electronic overload relays for 3 phase motors to IEC 60947

Auto / manual reset, trip class 10, 15, 20 or 30 - enhanced 0.1 to 800 amps • 5:1currentadjustmentrange

• Directmountingto100-Cand100-Dcontactors

• Selfpowered

• Lowpowerconsumption(150mW)

• 1N/Ctripcontactand1N/Oalarmcontact

• Visibletripindicator

• Selectablemanualreset

• Adjustabletripclass10,15,20and30

• OptionalDeviceNet™communicationmodule

• OptionalProfibus® communication module

• OptionalEtherNet/IPcommunicationmodule

• Optionaljam/stallandremoteresetmodule

• OptionalPTCthermistorrelayandremotereset

• Optionalgroundfaultprotectionandremotereset.

APPRox kw RANGE

CuRRENT SETTING RANGE (A) To SuIT CoNTACToR CAT No.

RatedOperationVoltage:690VoltsAC

0.02…0.12 0.1…0.5 100-C-9/12/16/23 193-EEAB

0.06…0.25 0.2…1.0 100-C-9/12/16/23 193-EEBB

0.25…2.2 1.0…5.0 100-C-9/12/16/23 193-EECB

1.5…7.5 3.2…16 100-C-9/12/16/23 193-EEDB

2.2…15 5.4…27 100-C-9/12/16/23 193-EEEB

2.2…15 5.4…27 100-C-30/37/43 193-EEED

4…22 9.0…45 100-C-30/37/43 193-EEFD

11…45 18…90 100-C-60/72/85/97 193-EEGE

25…55 60…120 100-C-60/72/85/97 193-EEVE

RatedOperationVoltage:1000VoltsAC

18.5…90 30…150 100-D-115/140/180 193-EEHF

22…1102) 40…200 100-D-115/140/180 193-EEJF

22…110 40…200 100-D-210/250/300/420 193-EEJG

37…180 60…300 100-D-210/250/300/420 193-EEKG

55…300 100…500 100-D-210/250/300/420 193-EELG

75…385 120…600 100-D - 630/860 193-EEMH

100…510 160…800 100-D - 630/860 193-EENH

193-EEAB

AuTo / MANuAL RESET CLASS 10, 15, 20 oR 30

193-EEGE

193-EEJF

NoTE: 1) EEversionscanbefittedwithsidemountaccessories-referpages9-10

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NoTE: 1) With 1000 V rated insulated cables.

193-E_P pass through electronic overload relays The193-E_Pversionsprovideadditionalapplicationflexibilityandaredesignedtobemounted separately from the contactor. The motor wires are simply passed through the CT openings in the device and straight to the contactor which reduces the number of connectionpoints.Thismakesthemidealinretrofitapplicationsandwhenusedwithcontactorsotherthan100-Corwherespaceisrestricted.ThePversioncanbefitteddirectlyonto DIN rail to speed up assembly. The EE_P version can also accept any of the side mount accessories including the communication modules; DevicenetTM,Profibus® or Ethernet / IP.

193-EE_P Enhanced model

CAT No.CuRRENT SETTING RANGE (A)

CoNTRoL TERMINAL wIRE VARIABLE

CoNTRoL TERMINAL ToRquE VARIABLE TRIP CLASS

RatedOperationVoltage:1000VoltsAC1)

193-EECP 1.0…5.0 0.5...4mm2 0.55Nm 10-30

193-EEDP 3.2…16 0.5...4mm2 0.55Nm 10-30

193-EEEP 5.4…27 0.5...4mm2 0.55Nm 10-30

The pass through version of the E1 Plus permits separate mount of the overload relay.

Motor load side cables simply pass through a window in the overload relay body. The internal current transformers monitor the current flow.

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E1 Plus side mount modules 1)

9

ACCESSoRy DESCRIPTIoN To SuIT CAT No.

193-ERR

Remote reset module• Provisionforresetaftertripfromremotepilotdeviceor193-ERID

193(S)-EE 193-EE_P

193-ERR

193-EJM

Jam protection and remote reset module• Dipswitchadjustablejamprotection

-Jamsetpoints-150%,200%,300%,or400%FLA

-Tripdelay-0.5,1,2,or4sec.

• Provisionforresetaftertripfromremotepilotdeviceor193-ERID

193(S)-EE 193-EE_P

193- EJM

193-EPT

PTC thermistor relay and remote reset module• PTCprotectionandLEDstatusindication

Typeofcontrolunit MarkA Number of sensors 6 Maximumcoldresistanceofsensorchain 1500Ω Tripresistance 3400Ω±150Ω Resetresistance 1600Ω±50Ω Shortcircuittripresistance 25Ω±10Ω Opencircuittripresistance >20,000Ω Maximumvoltageat1T1/1T2(Rptc=4kΩ) <7.5VDC Maximumvoltageat1T1/1T2(Rptc=open) <30VDC PTCresponsetime 500…800ms

• Provisionforresetaftertripfromremotepilotdeviceor193-ERID

193(S)-EE 193-EE_P

193-EPT

193-EGF

Ground fault protection and remote reset module 2) 3)

• Dipswitchadjustablegroundfaultprotection

>GFcurrentrangesetpoints -20…100mA -100…500mA -0.2…1.0A -1.0…5.0A

>GFtriplevel20%-100%

• LEDstatusindication

• Provisionforresetaftertripfromremotepilotdeviceor193-ERID

• Mustusewith193-CBCTcurrentsensor

193(S)-EE_ 193-EE_P

193-EGF

193-EGJ

Ground fault/jam protection and remote reset module 2) 3)

• Dipswitchadjustablegroundfaultprotectionsameas 193-EGFshownabove

• Jamtripwhenthemotorcurrentexceeds400%FLA setting when enabled

• LEDstatusindication

• Provisionforresetaftertripfromremotepilotdeviceor193-ERID

• Mustusewith193-CBCTcurrentsensor

193(S)-EE 193-EE_P

193-EGJ

NoTE: 1) Sidemountmodulesmusthave24-240V,47-63HzorDCappliedtoterminalsA1andA2forcontrolpower

2) Attention: The E1 Plus overload relay is not a ground fault circuit interruptor for personnel protection

3) Must be used with core balance transformer - refer page 11

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193-CBCT core balance transformers for 193-EGF / EGJ

10

Ground fault current is sensed by passing all lines carrying current to and from a motor through the window of a special core balance current transformer often called a toroid / ground fault sensor. If all the current to the motor returns throughthelinesinthetoroid,nosignificantcurrentwillbeinducedinthetoroidsecondary.If,however,groundfaultcurrentreturnsviaapathexternaltothetoroid,suchasviatheconduitwalls,acurrentwillbeinducedinthetoroidsecondary.Thiscurrentwillbesensedandamplifiedbysolidstatecircuits.Ifthegroundfaultcurrentislargerthantheselected ground fault trip level of the overload relay, the overload relay will trip.

SENSoR TyPE APPRox. CuRRENT RATING

INSIDE DIAMETER

MAx REC. CABLE SIzE @ 600 V

TyPICAL uSE wITH CoNTACToR SIzE CAT No.

45A 19 mm 10 mm21) 100-C09... 100-C43 193-CBCT1

90 A 40 mm 35mm21) 100-C09...100-C97 193-CBCT2

180 A 64 mm 120mm21) 100-D115...100-D180 193-CBCT3

420A 82mm 185mm21) 100-D115...100-D420 193-CBCT4

860 A 160 mm 300 mm21) 100-D115...100-D860 193-CBCT5

Communication Modules

DESCRIPTIoN To SuIT CAT No.

Ethernet / IP communication module Includeswarningforjamtrip,overloadandunderload Inputs/outputs - 2inputs(24VDCrated) - 1outputrelay(B300rated) - status indication LED Monitoring - %thermalutilised - averagecurrent%FLA - device, trip and warn status

193(S)-EE 193-EE_P

193-ETN

Profibus® communication module Includeswarningforjamtrip,overloadandunderload Inputs/outputs - 2inputs(24VDCrated) - 1outputrelay(B300rated) - status indication LED Monitoring - %thermalutilised - averagecurrent%FLA - device, trip and warn status

193(S)-EE 193-EE_P

193-EPRB

DeviceNet communication module 193(S)-EE 193-EE_P

193-EDN

DeviceNet™ Hand Held Programmer HMI 2)

Programming terminal includes 1 m communication cable Tobeusedwith193-C1/C2/C3and193-EDNmodule

193(S)-EE 193-EE_P

193-DNCT

NoTE: 1) With a 3 phase system with one cable per phase

2) Can be used on any DeviceNetTMproductornetwork.CompatiblewithE3Plus

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Accessories

11

ACCESSoRy DESCRIPTIoN FoR uSE wITH CAT No.

DIN-rail / panel adaptorForseparatemountingofoverloadrelaytobackpanortophatDIN-rail

193-ED1_B 193(S)-EE_B

193-EPB

193-EE…D 193-EPD

193-EE…E 193-EPE

Current adjustment shieldPreventsinadvertentadjustmentofthecurrentsetting

All E1 Plus 193-BC8

External reset button adaptorProvides a larger “target area” for resetting the overload relay whenusinganexternalresetbutton

All E1 Plus 193-ERA

External reset buttonManual reset pushbutton used for resetting overloads mountedinenclosures.Tobeusedwith193-ERA

All E1 Plus 800 FP-R611

Reset rodTosuitD7externalresetpushbutton(D7P-R611)and 193-ERAadaptor

All E1 Plus 800 FP-ATR08

Adjustment cover for external modules All E1 Plus 193-EMC

Remote reset solenoids 24VAC

110VAC

240VAC

24VDC

48VDC

110VDC

All E1 Plus

All E1 Plus

All E1 Plus

All E1 Plus

All E1 Plus

All E1 Plus

193-EMRJ193-EMRD193-EMRA193-EMRz24193-EMRz48193-EMRz01

1 metre communications cable with micro-connector 193-DNCT 193-CM1

1 metre communications cable with bare leads (includedwiththe193-DNCT)

193-DNCT 193-BC1

Door / panel mount bezel kit 193-DNCT 193-DNCT - Bz1

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12

ACCESSoRy DESCRIPTIoN FoR uSE wITH CAT No.

Remote indication and reset module 1)

PanelmountedIP66uses22.5mmfixinghole.Itmustbeusedinconjunctionwithasidemountmoduleandconnectsvia twowirestotheremoteresetterminalsR1andR2.

Indication LEDS Power

Overload

• Trip(solid)

• Warning(flash)

Phase loss

ModulespecificLED-groundfault,PTC,jam

193-ERR

193-EJM

193-EPT

193-EGF

193-EGJ

193-ERID

NoTE: 1) Must be used with side mount modules. Not compatible with communication modules

works with 193-EE overloads from 0.1 to 800 Amps

overload Conditions LED • Trip(RED,solid) • Warning(YELLOW,flash)

Display Status

• Modulepower(GREEN,flash)• Modulepowerandmotor

current (GrEEN, solid)• Hardwarefault(RED,solid)

Module Fault LED • Groundfaulttrip(RED,oneflash) • Jamtrip(RED,twoflashes) • PTCtrip(RED,threeflashes) • Faultdetected(RED,rapidflash)

Phase Loss LED • Trip(RED,solid)

Remote Reset

IP 66 rated

Installation Dimensions (mm)

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355

300

420

250

210

180

140115

630860

500kW

Amps

250

185

150

132

110

9075

CuRRENT SETTING RANGE (A)

193-EEJG40...200193-EEKG60...300193-EELG100...500

CuRRENT SETTING RANGE (A)

193-EEHF30...150193-EEJF40...200

CuRRENT SETTING RANGE (A)

193-EEMH120...600

193-EENH160...800

E1 Plus quICK REFERENCE GuIDE

Motor protection E1 Plus overload relaysNhP have introduced the new allen-Bradley E1 Plus, second generation electronic overload protection relays. The new E1 Plus overloads incorporate a greater use of sophisticated electronic control and monitoring. The E1 Plus second generation overload now incorporates greater accuracy and versatility whilst providing increased overall protection.

193-EE

193-EE 193-EE

E1 Plus

quick Reference GuideE1 Plus sIDE MouNT MoDulEs

• Remoteresetmodule193-ERR

• Jamprotectionandremoteresetmodule 193-EJM

• PTCthermistorrelayandremotereset module 193-EPT

• Groundfaultprotectionandremoteresetmodule193-EGF

• Groundfault/jamprotectionandremote reset module 193-EGJ

• Profibus® communication module193-EPRB

• DeviceNetTM communication module 193-EDN

• Ethernet/IPcommunicationmodule 193-ETN

kW

Amps

100-

D (

1000

VAC

)

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16

23

912

16

23

43

30

37

8597

7260

9

12

455540

32

22

18.5

15

4 5.57.5

11

4

5.5

7.5

11

CuRRENT SETTING RANGE (A)

193-EEGE18...90 193-EEVE30...150

193-EE 193-EE

193-ED193-EE

E1 Plus

quick Reference Guide

• Electronicoverloadsalsoavailablefor single phase applications to IEC60947.Currentsettingsfrom 1...90 amps. See page 6.

• Electronicoverloads193-E_Ppassthrough version also available. See page 9.

Enhanced electronic overload relays for 3 phase motors

standard electronic overload relays for 3 phase motors

CuRRENT SETTING RANGE (A)

193-EEAB0.1...0.5

193-EEBB0.2...1.0

193-EECB1.0...5.0

193-EEDB3.2...16

193-EEEB5.4...27

193-ED1AB0.1...0.5

193-ED1BB0.2...1.0

193-ED1CB1.0...5.0

193-ED1DB3.2...16

193-ED1EB5.4...27

CuRRENT SETTING RANGE (A)

FEATuRES:• Manual reset• Tripclass10• 5:1currentadjustmentrange• self powered• Lowpowerconsumption(150mW)• Directmountingto100-C

contactors• 1 N/c trip contact and 1 N/o

alarm contact• visible trip indicator

FEATuRES:• Auto/manualreset• Adjustabletripclass10,15,20and30• 5:1currentadjustmentrange• Selfpowered• Lowpowerconsumption(150mW)• Directmountingto100-Ccontactors• 1N/Ctripcontactand1N/Oalarmcontact• Visibletripindicator• Optionalsidemountmodules

CuRRENT SETTING RANGE (A)

193-EEED5.4...27193-EEFD9.0...45

100-C (690 VAC)

Page 16: E1 PLUS ELECTRONIC MOTOR PROTECTION … PLUS ELECTRONIC MOTOR PROTECTION RELAYS Sales 1300 NHP NHP nhp.com.au Sales 0800 NHP NHP nhp-nz.com Motor protection with leading edge technology,

Dimensions (mm)

E1 PLuS MouNTED To 100-C CoNTACToR (wITH SIDE MouNTED MoDuLE)

A

F

G

B

D

E

K

L

H

C

J

Wire size and torque specifications

1X

2X

0.2...3.3 mm2

0.2...1.3 mm2

0.55 Nm

1X

2X

0.2...2.5 mm2

0.25...1 mm2

0.55 Nm

1X

2X

0.2...2.5 mm2

0.2...1 mm2

0.55 Nm

oVERLoAD Cat. No.

CoNTACToR Cat. No.

mm

A B C D E F G H J K L

193*-EE_B 100-C-9/12/16/23 63 148 85.2 24.5 13.9 35 60 86.5 2 4.5 18

193*-EE_D100-C-30/37 63 148 101.2 24.5 13.9 35 60 104 2 4.5 18

100-C - 43 67.5 148 101.2 24.5 18.4 45 60 107 2 4.5 18

193*-EE_E 100-C - 60/72/85/97

90 191.6 120.4 29 23.8 55 100 126 2 5.4 18

E1-Plus module technical information

A

F

G

B

D

E

K

L

H

C

J

Wire size and torque specifications

1X

2X

0.2...3.3 mm2

0.2...1.3 mm2

0.55 Nm

1X

2X

0.2...2.5 mm2

0.25...1 mm2

0.55 Nm

1X

2X

0.2...2.5 mm2

0.2...1 mm2

0.55 Nm

• ConnectremoteresetpilotdevicetoterminalsR1andR2.

• DonotapplyexternalvoltagetoR1andR2.Equipmentdamagewilloccur.

• Recommenduseoftwistedpairforremotereset,0.2mm2 minimum.

• Apply24-240V,47-63HzorDCtoterminalsA1andA2forcontrolpower.

• Ratedinsulationvoltage(Ui) 300V

• Ratedoperatingvoltage(Ue) 24-240VAC,50/60Hz 24-240VDC

• Poweratratedoperatingvoltage 24VAC 0.3W (Typical) 120VAC 0.3W 240VAC 0.5W

• Ratedimpulsewithstandvoltage(Uimp) 2.5kV

• Dynamicinhibitonstart.AuniquecircuitwithintheE1Plusprotectionmodulesmonitors for motor starting inrush current. The circuit inhibits the protection feature during the motor start period and arms the protection function after the inrush current falls to motor rated current. This allows the motor to start and run, avoiding nuisance tripping during the inrush period.

NoTE: * No letter indicates 3 phase; ‘S’ indicates single phase15

Page 17: E1 PLUS ELECTRONIC MOTOR PROTECTION … PLUS ELECTRONIC MOTOR PROTECTION RELAYS Sales 1300 NHP NHP nhp.com.au Sales 0800 NHP NHP nhp-nz.com Motor protection with leading edge technology,

Dimensions (mm)

oVERLoAD Cat. No.

CoNTACToR Cat. No.

Awidth

BHeight B1 C

Depth D E1 E2 F G H J K M

Withoutterminal covers

Withterminal covers

reset

193-EE_F

100-D-115(EI) 120 336.3 418 311.8 152.7 156 36 226.3 12.5 100 145 135 22.3 8-5.6

100-D-140(EI)120 339.8 418 317.8 152.7 156 36 226.3 16 100 145 135 22.3 8-5.6

100-D-180(EI)

193-EE_G100-D-210EI

155 385.8 487.4 360.8 176.5 180 36 265.5 21 130 180 140 23.5 8-6.5100-D-420EI

193-EE_H100-D - 630 EI

255 552 915 508 269.3 270.7 36 384.1 52.5 226 230 108 109 8 - 13100-D - 860 EI

E1 PLuS PASS THRouGH oVERLoAD

193-EEVF MouNTED To 100-D CoNTACToR

261

Ø 5.6

145

46.4

100

120

12.5

CA6-110]

153.7

151.2

196.2

158.3 RESET BUTTONTRAVEL: 2.5

193-EE_F...EE_H MouNTED To 100-D CoNTACToR

16

Page 18: E1 PLUS ELECTRONIC MOTOR PROTECTION … PLUS ELECTRONIC MOTOR PROTECTION RELAYS Sales 1300 NHP NHP nhp.com.au Sales 0800 NHP NHP nhp-nz.com Motor protection with leading edge technology,

wiring diagrams

193-ERR AND 193-EJM wIRING DIAGRAMS

193-ERR / EJM DIP SwITCH

193-EJM DIP SwITCH

2R

1R

2A

1A A1

A2

R1

R2Adjustment Settings

Remote Reset

Enable: ISW1 Disable: 0

Jam Protection

Jam Trip Level

Enable: 0

SW 3 SW 4

150% 0 0

200% 0 I

300% I 0

400% I I

SW2 Disable: I

Jam Trip Delay

SW 5 SW 6

0.5 sec I I

1 sec I 0

2 sec 0 I

4 sec 0 0

CEP7-EPT Wiring Diagrams

2R

1R

2TI

1TI

2A

1A A1

A2

R1

R2

IT2IT1 Adjustment Settings 1)

SW1 Manual: I

SW2 Enable: I

Overload Relay and PTC Reset Mode

PTC ProtectionDisable: 0

Automatic: 0

SW3 3 Phase: IOverload Relay Type

1 Phase: 0

• Apply24-240V,47-63HzorDCtoterminals A1andA2forcontrolpower.

• Connectremoteresetpilotdeviceor193-ERIDtoterminals R1andR2.

STATuS LED

steady green - Module is powered up.

193-EPT wIRING DIAGRAM

193-EPT oPERATIoNAL LED

193-EPT DIP SwITCH

2R

1R

2A

1A A1

A2

R1

R2Adjustment Settings

Remote Reset

Enable: ISW1 Disable: 0

Jam Protection

Jam Trip Level

Enable: 0

SW 3 SW 4

150% 0 0

200% 0 I

300% I 0

400% I I

SW2 Disable: I

Jam Trip Delay

SW 5 SW 6

0.5 sec I I

1 sec I 0

2 sec 0 I

4 sec 0 0

CEP7-EPT Wiring Diagrams

2R

1R

2TI

1TI

2A

1A A1

A2

R1

R2

IT2IT1 Adjustment Settings 1)

SW1 Manual: I

SW2 Enable: I

Overload Relay and PTC Reset Mode

PTC ProtectionDisable: 0

Automatic: 0

SW3 3 Phase: IOverload Relay Type

1 Phase: 0

• Apply24-240V,47-63HzorDCtoterminalsA1andA2forcontrolpower.

• Connectremoteresetpilotdeviceor 193-ERIDtoterminalsR1andR2.

• ConnectterminalIT1andIT2to PTC chain.

STATuS LED

steady green - Module is powered up.

Flashing lED - The number of flashes followed by a pause identifiesthespecifictripcodeasfollows:

(1) Flash - overload trip

(2) Flash - phase loss trip

(3) Flash - PTC trip

(4)Flash- PTC open circuit

(5)Flash- PTC short circuit

Fastflash- Impending trip. PTC thermistor fault detected and E1 Plus not yet capable of tripping.

steady red - Hardware fault. Internal hardware fault detected and E1 Plus trip attempted.

2R

1R

2A

1A A1

A2

R1

R2Adjustment Settings

Remote Reset

Enable: ISW1 Disable: 0

Jam Protection

Jam Trip Level

Enable: 0

SW 3 SW 4

150% 0 0

200% 0 I

300% I 0

400% I I

SW2 Disable: I

Jam Trip Delay

SW 5 SW 6

0.5 sec I I

1 sec I 0

2 sec 0 I

4 sec 0 0

CEP7-EPT Wiring Diagrams

2R

1R

2TI

1TI

2A

1A A1

A2

R1

R2

IT2IT1 Adjustment Settings 1)

SW1 Manual: I

SW2 Enable: I

Overload Relay and PTC Reset Mode

PTC ProtectionDisable: 0

Automatic: 0

SW3 3 Phase: IOverload Relay Type

1 Phase: 0

NoTE: 1) The delay between the occurrence of a PTC out-of-range fault and a trip of the E1 Plus varies, but is generally described byoneofthefollowing:

• 500ms±250ms,typical; - <6seconds,foraPTCout-of-rangefaultpresentatpower-upofthesidemountmodule. - UndernoconditionsshouldaPTCtriptakelongerthan6seconds.

(4)

PN-30288DIR 10000027220 (Version 00)

Power Supply TerminalsTerminaux d'alimentation électriqueNetzklemmenTerminales de alimentación eléctricaTerminais de fornecimento de energiaTerminali alimentazione elettrica

FeaturesCaractéristiques

LeistungsmerkmaleCaracterísticas

RecursosCaratteristiche

Adjustment Settings

Status LEDVoyant d'état

Status-LEDLED de estadoLED de Status

LED di stato

WARNING

AVERTISSEMENT

WARNUNG

AVVERTENZA

ATENÇÃO

ADVERTENCIA

Do not apply external voltage to R1 and R2. Equipment damage will occur.

Ne pas appliquer de voltage externe à R1 et R2 sous peine de dommages matériels.

Legen Sie an R1 und R2 keine Fremdspannung an. Dadurch entstehen am Gerät Schäden.

No aplique tensión externa a R1 y R2. Se producirán daños en el equipo.

Não aplique voltagem externa ao R1 e R2. Ocorrerá dano no equipamento.

Non applicare voltaggio esterno a R1 e R2 poiché danneggerebbe l'attrezzatura.

Remote Reset Control TerminalsTerminaux de contrôle de la réinitialisation à distanceKlemmen für FernrücksetzungTerminales de control de reconexión a distanciaTerminais de controle da redefinição remotaTerminali di controllo reset a distanza

French

SW1 Manual: I

SW3 Not Used

Overload Relay Reset ModeAutomatic: 0

SW2 3 Phase: IOverload Relay Type

1 Phase: 0

SW1

SW3

SW2

SW1

SW3

SW2

Impostazioni di regolazione

SW1 Manuale: I

SW3 Non utilizzato

Modalità di ripristino relè termicoAutomatico: 0

SW2 Trifase: ITipo di relè termico

Monofase: 0

Configurações de Ajuste

SW1 Manual: I

SW3 Não Usado

Modo de Redefinição de Relé de SobrecargaAutomático: 0

SW2 Trifásico: ITipo de Relé de Sobrecarga

Monofásico: 0

Configuración

SW1 Manual: I

SW3 No utilizado

Modo de restablecimiento del relé de sobrecarga

Automático: 0

SW2 3 fases: ITipo de relé de sobrecarga

1 fase: 0

Einstellungen

SW1 Manuell: I

SW3 Nicht verwendet

Überlastrelais – RückstellmodusAutomatisch: 0

SW2 3-phasig: EÜberlastrelaistyp

1-phasig: 0

Paramètres d'ajustement

SW1 Manuelle: I

SW3 Inutilisé

Mode de remise à zéro du relais de surchargeAutomatique: 0

SW2 Triphasé: IType de relais de surcharge

Monophasé: 0

O

ISTATUS

1 2 3

(4)

Power Supply TerminalsTerminaux d'alimentation électriqueNetzklemmenTerminales de alimentación eléctricaTerminais de fornecimento de energiaTerminali alimentazione elettrica

O

I

FeaturesCaractéristiques

LeistungsmerkmaleCaracterísticas

RecursosCaratteristiche

Einstellungen Configuración

Configurações de Ajuste Impostazioni di regolazione

Status LEDVoyant d'état

Status-LEDLED de estadoLED de Status

LED di stato

STATUS

1 2 3 4

7 85 6

PN-30285DIR 10000027218 (Version 00)

Remote Reset Control TerminalsTerminaux de contrôle de la réinitialisation à distanceKlemmen für FernrücksetzungTerminales de control de reconexión a distanciaTerminais de controle da redefinição remotaTerminali di controllo reset a distanza

SW8 3 fases: I 1 fase: 0

SW1 Manual: I

SW 3SW 2

SW 5 SW 6 SW 7

SW 4

Modo de redefinição do relé de sobrecarga

Atraso do disparo de obstrução

Nível do disparo de obstrução

Automático: 0

Desativar/DESL

100% FLA

125% FLA

150% FLA

200% FLA

300% FLA

400% FLA

600% FLA

0101010

1

0.1 sec0.5 sec1 sec

2 sec

3 sec

4 sec

5 sec

10 sec

0000

1111

0011

0011

01010101

0000111

1

0011001

1

Paramètres d'ajustement

SW8 Triphasé: I Monophasé: 0

SW1 Manuelle: I

SW 3SW 2

SW 5 SW 6 SW 7

SW 4

Mode de remise à zéro du relais de surcharge

Délai de declenchement au blocage

Niveau de blocage

Automatique: 0

Hors tension/OFF

100% FLA

125% FLA

150% FLA

200% FLA

300% FLA

400% FLA

600% FLA

0101010

1

0.1 sec0.5 sec1 sec

2 sec

3 sec

4 sec

5 sec

10 sec

0000

1111

0011

0011

01010101

0000111

1

0011001

1

Adjustment Settings

SW8 3 Phase: I 1 Phase: 0

SW1 Manual: I

SW 3SW 2

SW 5 SW 6 SW 7

SW 4

Overload Relay Reset Mode

Jam Trip Delay

Jam Trip Level

Automatic: 0

Disable / OFF

100% FLA

125% FLA

150% FLA

200% FLA

300% FLA

400% FLA

600% FLA

0101010

1

0.1 sec0.5 sec1 sec

2 sec

3 sec

4 sec

5 sec

10 sec

0000

1111

0011

0011

01010101

0000111

1

0011001

1

SW8 3-phasig: E 1-phasig: A

SW1 Manuell: I

SW 3SW 2

SW 5 SW 6 SW 7

SW 4

Überlastrelais – Rückstellmodus

Blockierschutz-Auslöseverzögerung

Blockierschutz-Auslösestufe

Automatisch: 0

Deaktivieren/AUS

100% FLA

125% FLA

150% FLA

200% FLA

300% FLA

400% FLA

600% FLA

0101010

1

0.1 sek0.5 sek1 sek

2 sek

3 sek

4 sek

5 sek

10 sek

0000

1111

0011

0011

01010101

0000111

1

0011001

1

SW8 3 fases: I 1 fase: 0

SW1 Manual: I

SW 3SW 2

SW 5 SW 6 SW 7

SW 4

Modo de restablecimiento del relé de sobrecarga

Retardo de desconexión por atasco

Nivel de desconexión por atasco

Automático: 0

Desactiver/Apagar

100% FLA

125% FLA

150% FLA

200% FLA

300% FLA

400% FLA

600% FLA

0101010

1

0.1 sec0.5 sec1 sec

2 sec

3 sec

4 sec

5 sec

10 sec

0000

1111

0011

0011

01010101

0000111

1

0011001

1

SW8 Trifase: I Monofase: 0

SW1 Manuale: I

SW 3SW 2

SW 5 SW 6 SW 7

SW 4

Modalità di ripristino relè termico

Ritardo intervento blocco

Livello intervento blocco

Automatico: 0

Disatt./OFF

100% FLA

125% FLA

150% FLA

200% FLA

300% FLA

400% FLA

600% FLA

0101010

1

0.1 sec0.5 sec1 sec

2 sec

3 sec

4 sec

5 sec

10 sec

0000

1111

0011

0011

01010101

0000111

1

0011001

1

WARNING

AVERTISSEMENT

WARNUNG

AVVERTENZA

ATENÇÃO

ADVERTENCIA

Do not apply external voltage to R1 and R2. Equipment damage will occur.

Ne pas appliquer de voltage externe à R1 et R2 sous peine de dommages matériels.

Legen Sie an R1 und R2 keine Fremdspannung an. Dadurch entstehen am Gerät Schäden.

No aplique tensión externa a R1 y R2. Se producirán daños en el equipo.

Não aplique voltagem externa ao R1 e R2. Ocorrerá dano no equipamento.

Non applicare voltaggio esterno a R1 e R2 poiché danneggerebbe l'attrezzatura.

17

Page 19: E1 PLUS ELECTRONIC MOTOR PROTECTION … PLUS ELECTRONIC MOTOR PROTECTION RELAYS Sales 1300 NHP NHP nhp.com.au Sales 0800 NHP NHP nhp-nz.com Motor protection with leading edge technology,

wiring diagrams

193-EGF AND 193-EGJ wIRING DIAGRAMS

193-EGF oPERATIoNAL LED

193-EGF DIP SwITCH

2A

1A A1

A2

R1R2

S1

S2

2R

1R

2S

1S

Adjustment Settings

SW1 Manual: I

SW 2 SW30 00 II 0I I

SW 4 SW 6SW 50 0

00

0 I00IIII

0

0

II I

I

III00

0

20...100 m A100...500 mA0.2...1.0 A1.0...5.0 A

Overload Relay Reset Mode

Ground Fault Current Range

Ground Fault Trip Level

Automatic: 0

SW7 3 Phase: I Overload Relay Type

1Phase: 0

SW8 Not Used

Disable/Off20 % Max GF Current35 % Max GF Current50 % Max GF Current65 % Max GF Current80 % Max GF Current90 % Max GF Current100 % Max GF Current

Ground Fault Sensor (193-CBCT) Control Wiring

Motor

L2 L3L1

GroundFault

Sensor

E2 PlusOverload Relay

with Side Mount Module

S1 S2

SW8 Enable: I Jam Protection

Disable: 0

Adjustment Settings

SW1 Manual: I

SW 2 SW30 00 II 0I I

SW 4 SW 6SW 50 0

00

0 I00IIII

0

0

II I

I

III00

0

20...100 mA100...500 mA0.2...1.0 A1.0...5.0 A

Overload Relay Reset Mode

Ground Fault Current Range

Ground Fault Trip Level

Automatic: 0

SW7 3 Phase: I Overload Relay Type

1Phase: 0

Disable/Off20 % Max GF Curren t35 % Max GF Curren t50 % Max GF Curren t65 % Max GF Curren t80 % Max GF Curren t90 % Max GF Current100 % Max GF Current

• Apply24-240V,47-63HzorDCtoterminalsA1andA2forcontrolpower.

• Connectremoteresetpilotdeviceor193-ERIDtoterminalsR1andR2.

• Connectcurrentsensortoterminal S1andS2.

STATuS LED:

steady green - Module is powered up.

Flashing lED - The number of flashes followed by a pauseidentifiesthespecifictripcodeasfollows:

(1) Flash - overload trip

(2) Flash - phase loss trip

(3) Flash - ground fault trip

Fastflash- Impending trip ground fault detected and E1 Plus not yet capable of tripping.

steady red - Hardware fault. Internal hardware fault detected and E1 Plus trip attempted.

2A

1A A1

A2

R1R2

S1

S2

2R

1R

2S

1S

Adjustment Settings

SW1 Manual: I

SW 2 SW30 00 II 0I I

SW 4 SW 6SW 50 0

00

0 I00IIII

0

0

II I

I

III00

0

20...100 m A100...500 mA0.2...1.0 A1.0...5.0 A

Overload Relay Reset Mode

Ground Fault Current Range

Ground Fault Trip Level

Automatic: 0

SW7 3 Phase: I Overload Relay Type

1Phase: 0

SW8 Not Used

Disable/Off20 % Max GF Current35 % Max GF Current50 % Max GF Current65 % Max GF Current80 % Max GF Current90 % Max GF Current100 % Max GF Current

Ground Fault Sensor (193-CBCT) Control Wiring

Motor

L2 L3L1

GroundFault

Sensor

E2 PlusOverload Relay

with Side Mount Module

S1 S2

SW8 Enable: I Jam Protection

Disable: 0

Adjustment Settings

SW1 Manual: I

SW 2 SW30 00 II 0I I

SW 4 SW 6SW 50 0

00

0 I00IIII

0

0

II I

I

III00

0

20...100 mA100...500 mA0.2...1.0 A1.0...5.0 A

Overload Relay Reset Mode

Ground Fault Current Range

Ground Fault Trip Level

Automatic: 0

SW7 3 Phase: I Overload Relay Type

1Phase: 0

Disable/Off20 % Max GF Curren t35 % Max GF Curren t50 % Max GF Curren t65 % Max GF Curren t80 % Max GF Curren t90 % Max GF Current100 % Max GF Current

193-EGF AND 193-EGJ INSTALLATIoN

193-EGJ oPERATIoNAL LED

193-EGJ DIP SwITCH

2A

1A A1

A2

R1R2

S1

S2

2R

1R

2S

1S

Adjustment Settings

SW1 Manual: I

SW 2 SW30 00 II 0I I

SW 4 SW 6SW 50 0

00

0 I00IIII

0

0

II I

I

III00

0

20...100 m A100...500 mA0.2...1.0 A1.0...5.0 A

Overload Relay Reset Mode

Ground Fault Current Range

Ground Fault Trip Level

Automatic: 0

SW7 3 Phase: I Overload Relay Type

1Phase: 0

SW8 Not Used

Disable/Off20 % Max GF Current35 % Max GF Current50 % Max GF Current65 % Max GF Current80 % Max GF Current90 % Max GF Current100 % Max GF Current

Ground Fault Sensor (193-CBCT) Control Wiring

Motor

L2 L3L1

GroundFault

Sensor

E2 PlusOverload Relay

with Side Mount Module

S1 S2

SW8 Enable: I Jam Protection

Disable: 0

Adjustment Settings

SW1 Manual: I

SW 2 SW30 00 II 0I I

SW 4 SW 6SW 50 0

00

0 I00IIII

0

0

II I

I

III00

0

20...100 mA100...500 mA0.2...1.0 A1.0...5.0 A

Overload Relay Reset Mode

Ground Fault Current Range

Ground Fault Trip Level

Automatic: 0

SW7 3 Phase: I Overload Relay Type

1Phase: 0

Disable/Off20 % Max GF Curren t35 % Max GF Curren t50 % Max GF Curren t65 % Max GF Curren t80 % Max GF Curren t90 % Max GF Current100 % Max GF Current

STATuS LED:

steady green - Module is powered up.

Flashing lED - The number of flashes followed by a pauseidentifiesthespecifictripcodeasfollows:

(1) Flash - overload trip

(2) Flash - phase loss trip

(3) Flash - ground fault trip

(4)Flash-jamtrip

Fastflash- Impending trip ground fault detected and E1 Plus not yet capable of tripping.

steady red - Hardware fault. Internal hardware fault detected and E1 Plus trip attempted.

2A

1A A1

A2

R1R2

S1

S2

2R

1R

2S

1S

Adjustment Settings

SW1 Manual: I

SW 2 SW30 00 II 0I I

SW 4 SW 6SW 50 0

00

0 I00IIII

0

0

II I

I

III00

0

20...100 m A100...500 mA0.2...1.0 A1.0...5.0 A

Overload Relay Reset Mode

Ground Fault Current Range

Ground Fault Trip Level

Automatic: 0

SW7 3 Phase: I Overload Relay Type

1Phase: 0

SW8 Not Used

Disable/Off20 % Max GF Current35 % Max GF Current50 % Max GF Current65 % Max GF Current80 % Max GF Current90 % Max GF Current100 % Max GF Current

Ground Fault Sensor (193-CBCT) Control Wiring

Motor

L2 L3L1

GroundFault

Sensor

E2 PlusOverload Relay

with Side Mount Module

S1 S2

SW8 Enable: I Jam Protection

Disable: 0

Adjustment Settings

SW1 Manual: I

SW 2 SW30 00 II 0I I

SW 4 SW 6SW 50 0

00

0 I00IIII

0

0

II I

I

III00

0

20...100 mA100...500 mA0.2...1.0 A1.0...5.0 A

Overload Relay Reset Mode

Ground Fault Current Range

Ground Fault Trip Level

Automatic: 0

SW7 3 Phase: I Overload Relay Type

1Phase: 0

Disable/Off20 % Max GF Curren t35 % Max GF Curren t50 % Max GF Curren t65 % Max GF Curren t80 % Max GF Curren t90 % Max GF Current100 % Max GF Current

18

Page 20: E1 PLUS ELECTRONIC MOTOR PROTECTION … PLUS ELECTRONIC MOTOR PROTECTION RELAYS Sales 1300 NHP NHP nhp.com.au Sales 0800 NHP NHP nhp-nz.com Motor protection with leading edge technology,

wiring diagrams

193-EDN DEVICENETTM MoDuLE 193-EPRB PRoFIBuS® MoDuLE

193-ETN ETHERNET / IP MoDuLE

19

Page 21: E1 PLUS ELECTRONIC MOTOR PROTECTION … PLUS ELECTRONIC MOTOR PROTECTION RELAYS Sales 1300 NHP NHP nhp.com.au Sales 0800 NHP NHP nhp-nz.com Motor protection with leading edge technology,

193-ETN Ethernet Network Communication Module ConnectstothenetworkviaRJ45(Cat5)connector.

SupportsI/Oandexplicitmessagingfordataaccessbyprogrammableautomatic controller.

ContainspredefinedControlLogixstyletagsfordirectsoftwareaccess.

Includes an integrated web server to allow users to read information and configureparametersviaacomputerwebbrowserfromremotelocations.

UsesaSimpleMailTransferProtocol(SMTP)servertosende-mailortextmessages in the event of a warning or trip condition.

EtherNet /IP Communications

TCP Connection 150

CIP Connection 48

CIP Unconnected Messages 128

I/OPacketRates 500/s

ExplicitPacketRates 500/s

SpeedDuplex(Half/Full) 10/100

Duplicate IP Detection Yes

ElectricalPowER SuPPLy RATINGS

RatedSupplyVoltage 24VDC

RatedOperationRange 20.4...26.4VDC

RatedSupplyCurrent 0.1A

MaximumSurgeCurrentatPower-up 2.5A

MaximumPowerConsumption 2.5...2.7WouTPuT RELAy RATINGS

Terminal OUT A 13/14

Type of Contacts FormASPST-NO

RatedThermalCurrent 5A

RatedInsulationVoltage 300V AC

RatedOperatingVoltage 240VAC

RatedOperatingCurrent

3A(@120VAC)

1.5A(@240VAC)

0.25A(@110VDC)

0.1A(@220VDC)

Minimum Operating Current 10mA(@5VDC)

RatingDesignation B300

Utilization Category AC -15

ResistiveLoadRating(p.f.1.0)5A,250VDC

5A,30VDC

InductiveLoadRating

(p.f.=0.4),(L/R=7ms)

2A,250VAC

2A,30VDC

ShortCircuitCurrentRating 1000 A

RecommendedControlCircuitFuse KTK-R-6(6A,600V)

offers Integrated web and E-mail ServerView the status and events of your overload relay on the web at

anytime, anywhere!

The 193-ETN contains a web server to allow users to read informationandconfigureparametersviatheweb.

Usesasimplemailtransferprotocol(SMTP)servertosendemailortextmessagesintheeventofawarningortripcondition.

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193-CBCT Core balance transformers

Control wiring installation

193-CBCT GRouND FAuLT TRIP DATA

• The control wiring must be a twisted pair

• Linesinexcessofonemetrelongmustbeashieldedpairwiththeshieldconnectedtogroundatonlyonepoint

Important: the shield, if present, of the twisted pair must be connected to earth ground at the sensor, with no connection made at the overload relay

• Maximumlengthis30metresfortheshieldedcable

• Sensorfastenertorque2.94-3.39Nm

• 193-CBCT lead wires should be twisted before termination by applying one twist per inch

E1 PLuS oVERLoAD RELAy wITH 193-EGF oR 193-EGJ (193-EE)

Motor

L2 L3L1

S1 S2

Attention:thegroundfaultprotectionsystemisintendedforequipmentuseonly.Thissystemisnotagroundfaultcircuit interrupter for personnel protection.

Ground fault trip delayThe delay between the occurrence of a ground fault and a trip of the E1 Plus varies, but is generally described by one of thefollowing:

<6seconds,foragroundfaultpresentatpowerupofthesidemountmodule

<30seconds,iftheprotectioninhibithasnotbeencleared.Undernoconditionsshouldagroundfaulttriptakelongerthan 31 seconds

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Power cable installation

1 Allpowercables,includingtheneutralwhenused,mustpassthroughthesensorwindow.Theequipmentgroundconductor(theconductorusedtocarrythenon-currentcarryingmetalpartsofequipment)mustnotpassthroughthe sensor window.

2 The power cables, going through the sensor window, must be straight, tightly bundled, centred in the window, and perpendiculartothesensorforalengthequaltoorgreaterthansixtimesthecablebundlediameter(includinginsulation)fromthesensor(seeFigure1).

3 Allotherconductorswithavailablefaultcurrentsinexcessof1,000Ashouldbeplacedadistanceequaltoorgreaterthansixtimesthecablebundlediameter(includinginsulation)fromthesensor(seeFigure2).

4 The power cables of the branch circuit, to be protected by the overload relay, must not be grounded on the load side of the ground fault sensor.

5 Ifthepowercablesareenclosedinaconductingjacket,thejacketmustbegroundedonthelinesideofthesensor.Thejacketmustnotpassthroughthesensorwindow,butmustbecutatthewindowandjoinedwithaconductorthat passes outside the sensor window.

6 The power system must be solidly grounded or grounded through an impedance at the source, as long as the impedance allows for a magnitude of current to flow that is within the operational range of the overload relay.

E1 PLuS oVERLoAD RELAy wITH 193-EGF oR 193-EGJ (193-EE)

Attention:Topreventelectricalshock,disconnectfrompowersourcebeforeinstallingorservicing.Installinasuitableenclosure,keepfreefromcontaminants.

Do not apply power to a system with power cables going through the sensor unless the sensor is connected to the overload relay. Operation without a low impedence connection to the secondary windings may result in damage to the sensor.

Figure 1 Figure 2

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Locating phase conductors in the sensor window

• Firmlysecuretheconductorsinthecentreofthesensorwindowsothattheycannotbemovedaccidentallyorunder fault conditions

• Maintain as large a distance as possible between the bundled conductors and the wall of the sensor window

• Forapplicationshavingonecableperphase,arrangetheconductorsperFigureA

• Forapplicationshavingtwocablesperphase,arrangetheconductorsperFigureB.Aspacer,havingthesamediameter as the conductors being used, should be used to separate the phase conductors

Single cable per phase Two cables per phase

B erugiFA erugiF

spacerA

B C

C

B B

A

A

C

Attention:Thegroundfaultprotectionsystemisintendedforequipmentuseonly.Thissystemisnotagroundfaultcircuit interrupter for personnel protection.

An ideal core-balanced ground fault toroid responds only to the sum of the currents flowing through the sensor window, however, an actual core balanced transformer may saturate if the phase currents are too large. This results in ground fault sensor output even if the sum of the phase currents is zero. Saturation can be minimised by choosing agroundfaultsensorwithadequatecoresizeandsymmetricallylocatingthephaseconductorsinthecentreofthesensor window as shown above.

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Dimensions (mm)

193-CBCT 1

45.3

23.1

Ø 19.1

Ø 44.5

63.550.8

3.2 4

12.7

193-CBCT 2 AND 3

11.8

3.2

Ø D

5.3

E

F B

A

C44.5

CAT No.mm

A B C Ø D E F

193-CBCT 2 96 89 48.3 39.6 54.6 69.9

193-CBCT 3 122.4 115.9 59.7 63.5 54.1 96

193-CBCT 4

56.2

74.4

123.2 96.7

11.8 146.8

143.5

5.5

74.93.2

82.6

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NoTE: 1) Typical reset time for E1 Plus Second Generation devices set to “automatic reset” mode is 120seconds

Trip curves 1)

1000

1000

100

100

10

10

Tim

e (s

econ

ds)

Tim

e (s

econ

ds)

FLA multiple

FLA multiple

TRIP ClASS 15

TRIP ClASS 30

1

1

0.1

0.1

1

1

10

10

1000

1000

100

100

10

10

Tim

e (s

econ

ds)

Tim

e (s

econ

ds)

FLA multiple

FLA multiple

TRIP ClASS 10

TRIP ClASS 20

1

1

0.1

0.1

1

1

10

10

TRIP CuRVE LEGEND

Cold tripHot trip

Technical information

ELECTRoMAGNETIC CoMPATIBILITy

Electrostatic discharge immunity Testlevel [kV]

Performance level

8kVairdischarge6kVcontactdischarge

1 1)2)RF immunity Testlevel [V/m] Performance level

10 V/m1 1)2)

Electrical fast transient burst immunity Testlevel [V/m] Performance level

4kV1 1)2)

Surge immunity Testlevel [V/m]

Performance level

2kV(L-E)1kV(L-L)

1 1)2)

GENERAL

Standards UL,508,CSAC22.2No.14,NEMA(CD2-1993

Part4,EN60947-4-1,EN60947-5-1)Approvals CE,C-Tick,CSA,UL,Atex(pending)

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NoTE: 1)Performancecriteria1requirestheDUTtoexperiencenodegradationorlossofperformance

2)Environment2

Technical information

CoNTRoL CIRCuIT

Rated insulation voltage - uI [V] 690 AC

Rated insulation strength - uimp [kV] 6 AC

Rated operation voltage - ue [V] 690AC(IEC)/690AC(UL/CSA)

Rated operation current - ue

12...120V [A] 220...240V [A] AC-15 380...480V [A] 500...600V [A]

3/21)1.5/1.50.75/0.75

0.6 / 0.6 24V [A] DC-13 110V [A] atL/R15ms 220V [A] 440V [A]

1.1 / 1.10.4 / 0.40.2/0.2

0.08 / 0.08

Thermal current - Ithe [A]Contact reliability [kV]Screw terminal cross sectionTerminal screw One conductor [mm2] Flexiblewithwire Torque [Nm] end ferrule Two conductors [mm2] Torque [Nm]

517V,5mA

M31x(0.5...2.5)

0.552x(0.25...1.5)

0.55

One conductor [mm2] Coursestranded Torque [Nm] / solid Two conductors [mm2] Torque [Nm]

1x(0.5...4)0.55

2x(0.22...2.5)0.55

One conductor [mm2] Stranded Torque [Nm] / solid Two conductors [mm2] Torque [Nm]

1x(0.2...5.3)0.55

2x(0.2...3.3)0.55

Pozidrive screwdriver size 1

Slottedscrewdriversize [mm] 0.6x3.5

ENVIRoNMENTAL RATINGS

Ambient temperature Storage [°C] Operating [°C]

-40...+85-20...+60

Humidity Operating [%] Damp Heat

5...95,non-condensingperIEC68-2-3andIEC68-2-30

Vibration(perIEC68-2-6) [G] 3

Shock (perIEC68-2-27) [G] 30

Maximum altitude [m] 2000

Pollution environment Pollution degree 3

Degree of protection IP20

Type of relay Ambient compensated, time delay, phase loss standard

Nature of relay Solid stateTrip ratingTrip class Type ED Type EE

120%FLA10

10,15,20,30Reset mode Type ED Type EE

ManualManual or automatic

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NHP Electrical Engineering Products Pty LtdA.B.N.84004304812

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