E04 D0108357 Check Sheet

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    BALCKE-DRRROTHEMHLE

    AN SPX BRAND

    Check sheet

    for erection

    Air Heater

    Type: CVUP3 10,8/

    Rev. Name Date Checked Date Change

    0 Schoeber 18.03.10Brueser 08.04.10 First Issue

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    Index

    1 Pre-assembly of Rotor +0,00m......................................................................................... 4

    1.1 Rectangularity 90...................................................................................................... 51.2 Level rotor core rotor flange.................................................................................... 51.3 Flange unmachined, Rotor pinned and screwed together ......................................... 5

    1.3.1 Measurement of flatness max. deviation 3 mm................................................ 51.3.2 Rotor cells checked with templates..................................................................... 5

    1.4 Flange unmachined, Rotor welded ............................................................................ 61.4.1 Measurement of flatness max. deviation 4 mm................................................ 61.4.2 Rotor cells checked with templates..................................................................... 6

    2 Pre-assembly of Casing bottom, +0.00m ........................................................................ 72.1 Measurement of Sectorplate bottom.......................................................................... 8

    2.1.1 Casing parts pinned and screwed....................................................................... 8

    2.1.2 Casing parts welded............................................................................................ 82.2 Measurement of duct flange bottom........................................................................... 9

    2.2.1 Casing-parts pinned and screwed..................................................................... 102.2.2 Casing-parts welded ......................................................................................... 10

    2.3 Measurement of flange bottom diagonal............................................................... 112.3.1 Casing parts pinned and screwed..................................................................... 112.3.2 Casing parts welded.......................................................................................... 11

    2.4 Measurement of Sectorplate radius bottom ............................................................. 122.4.1 Casing parts pinned and screwed..................................................................... 132.4.2 Casing parts welded.......................................................................................... 13

    3 Pre-assembly of Casing top, +0.00m............................................................................. 143.1 Measurement of Sectorplate top .............................................................................. 15

    3.1.1 Casing parts pinned and screwed..................................................................... 153.1.2 Casing parts welded.......................................................................................... 15

    3.2 Measurement of duct flange top............................................................................... 163.2.1 Casing-parts pinned and screwed..................................................................... 173.2.2 Casing-parts welded ......................................................................................... 17

    3.3 Measurement of flange top diagonal..................................................................... 183.3.1 Casing parts pinned and screwed..................................................................... 183.3.2 Casing parts welded.......................................................................................... 18

    3.4 Measurement of Sectorplate radius top ................................................................... 193.4.1 Casing parts pinned and screwed..................................................................... 193.4.2 Casing parts welded.......................................................................................... 19

    3.5 Measurement of guide bearing plate........................................................................ 20

    4 Air Heater - Middlecolumn .............................................................................................. 224.1 Measurement of flatness middlecolumn................................................................... 224.2 Allowed Tolerance Middlecolumn to Steelwork........................................................ 24

    5 Casing Supports (Points 2-11) ....................................................................................... 25

    6 Pre-assembly of sealing frame bot tom +0.00m ............................................................ 266.1 Measurement sealing frame, parts welded .............................................................. 26

    6.1.1 Measurement flatness....................................................................................... 26

    6.1.2 Measurement sealing frame - radius................................................................. 276.1.3 Measurement sealing frame distance beams ................................................ 27

    7 Pre-assembly of sealing frame top +0.00m................................................................... 287.1 Measurement sealing frame, parts welded .............................................................. 28

    7.1.1 Measurement flatness....................................................................................... 28

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    7.1.2 Measurement sealing frame - radius................................................................. 297.1.3 Measurement sealing frame distance beams ................................................ 29

    8 Assembly of main dr ives, cold sett ing .......................................................................... 339 Pin rack Measurement of axial and radial run-out .................................................... 30

    10Adjustment o f Rotor to Casing ...................................................................................... 33

    11Machining of Rotor f lange .............................................................................................. 3711.1 Rotor flange bottom.................................................................................................. 38

    11.1.1Measurement after Rotor-adjustment (Rotor-flange parallel to Casing - seePoint 10), before machining .............................................................................. 38

    11.1.2Measurement after installation of heating-elements before machining............. 3811.1.3Measurement after machining........................................................................... 38

    11.2 Rotor flange top........................................................................................................ 3911.2.1Measurement after Rotor-adjustment (Rotor-flange parallel to Casing - seePoint 10), before machining .............................................................................. 39

    11.2.2Measurement after installation of heating-elements before machining............. 3911.2.3Measurement after machining........................................................................... 39

    12Soot blower ...................................................................................................................... 40

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    1 Pre-assembly of Rotor +0,00m

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    1.1 Rectangularity 90

    Specified dimension reached? Yes No

    1.2 Level rotor core rotor flange

    Distance: 6mm Specified dimension reached? Yes No

    1.3 Flange unmachined, Rotor pinned and screwed together

    1.3.1 Measurement of flatness max. deviation 3 mm

    Measurement of flatness deviation

    1 2 3 4 5 6 7 8 9 10

    11 12 13 14 15 16 17 18 19 20

    Specified dimension reached? Yes No

    1.3.2 Rotor cells checked with templates

    Ring I

    Ring II

    Ring III

    Ring IV

    Ring V

    Specified dimension reached? Yes No

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    1.4 Flange unmachined, Rotor welded

    1.4.1 Measurement of flatness max. deviation 4 mm

    Measurement of flatness deviation

    1 2 3 4 5 6 7 8 9 10

    11 12 13 14 15 16 17 18 19 20

    Specified dimension reached? Yes No

    1.4.2 Rotor cells checked with templates

    Ring I

    Ring II

    Ring III

    Ring IV

    Ring V

    Specified dimension reached? Yes No

    Erection company Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

    BDRM Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

    Client Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

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    2 Pre-assembly of Casing bottom, +0.00m

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    2.1 Measurement of Sectorplate bottom

    2.1.1 Casing parts pinned and screwed

    HGUSpecifieddimension

    4

    41600

    +

    Measurement of flatness deviation, max. deviation 4 mmReference point: point 1

    Measurement

    1 2 3 4 5 6 7 8

    Ref.point

    9 10 11

    Specified dimension reached? Yes

    No

    2.1.2 Casing parts welded

    HGUSpecifieddimension

    4

    41600

    +

    Measurement of flatness deviation, max. deviation 4 mmReference point: point 1

    Measurement

    1 2 3 4 5 6 7 8

    Ref.point

    9 10 11

    Specified dimension reached? Yes No

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    2.2 Measurement of duct flange bottom

    max. deviation: 5 mm

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    2.2.1 Casing-parts pinned and screwed

    max. deviation: 5 mm

    Measurement of flatness deviationReference point: 1

    1 2 3 4 5 6 7 8

    Ref.point

    9 10 11 12 13 14 15

    Specified dimension reached? Yes No

    2.2.2 Casing-parts welded

    max. deviation: 5mm

    Measurement of flatness deviationReference point: 1

    1 2 3 4 5 6 7 8

    Ref.point

    9 10 11 12 13 14 15

    Specified dimension reached? Yes No

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    2.3 Measurement of flange bottom diagonal

    All dimensions to inner edge of flange

    2.3.1 Casing parts pinned and screwed

    max. deviation: 4 mm

    Measurement

    D1 D2 D3 D4 D5 D6 D7

    9606 9606 6181 6181 3840 3001 2984

    Specified Dimension reached? Yes No

    2.3.2 Casing parts welded

    max. deviation: 4 mm

    Measurement

    D1 D2 D3 D4 D5 D6 D7

    9606 9606 6181 6181 3840 3001 2984

    Specified Dimension reached? Yes No

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    Specifieddimension:

    R=3

    35920

    +

    2.4 Measurement of Sectorplate radius bottom

    (split 60)

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    2.4.1 Casing parts pinned and screwed

    Measurement

    R1 R2 R3 R4 R5 R6

    Specified dimension reached? Yes No

    2.4.2 Casing parts welded

    Measurement

    R1 R2 R3 R4 R5 R6

    Specified dimension reached? Yes No

    Erection company Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

    BDRM Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

    Client Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

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    3 Pre-assembly of Casing top, +0.00m

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    3.1 Measurement of Sectorplate top

    3.1.1 Casing parts pinned and screwed

    HGOSpecifieddimension

    4

    41200

    +

    Measurement of flatness deviation, max. deviation 4 mmReference point: point 1

    Measurement

    1 2 3 4 5 6 7 8

    Ref.point

    9 10 11

    Specified dimension reached? Yes

    No

    3.1.2 Casing parts welded

    HGOSpecifieddimension

    4

    41200

    +

    Measurement of flatness deviation, max. deviation 4 mmReference point: point 1

    Measurement

    1 2 3 4 5 6 7 8

    Ref.point

    9 10 11

    Specified dimension reached? Yes No

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    3.2 Measurement of duct f lange top

    max. deviation: 5 mm

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    3.2.1 Casing-parts pinned and screwed

    max. deviation: 5 mm

    Measurement of flatness deviationReference point: 1

    1 2 3 4 5 6 7 8

    Ref.point

    9 10 11 12 13 14 15

    Specified dimension reached? Yes No

    3.2.2 Casing-parts welded

    max. deviation: 5mm

    Measurement of flatness deviationReference point: 1

    1 2 3 4 5 6 7 8

    Ref.point

    9 10 11 12 13 14 15

    Specified dimension reached? Yes No

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    3.3 Measurement of flange top diagonal

    All dimensions to inner edge of flange

    3.3.1 Casing parts pinned and screwed

    max. deviation: 4 mm

    Measurement

    D1 D2 D3 D4 D5 D6 D7

    9606 9606 6181 6181 3840 3001 2984

    Specified Dimension reached? Yes No

    3.3.2 Casing parts welded

    max. deviation: 4 mm

    Measurement

    D1 D2 D3 D4 D5 D6 D7

    9606 9606 6181 6181 3840 3001 2984

    Specified Dimension reached? Yes No

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    Specifieddimension:

    R=3

    35920

    +

    3.4 Measurement of Sectorplate radius top

    (split 60)

    3.4.1 Casing parts pinned and screwed

    Measurement

    R1 R2 R3 R4 R5 R6

    Specified dimension reached? Yes No

    3.4.2 Casing parts welded

    Measurement

    R1 R2 R3 R4 R5 R6

    Specified dimension reached? Yes No

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    3.5 Measurement of guide bearing plate

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    HFLPSpecifieddimension

    5,0

    5,0

    460

    +

    Measurement of flatness deviation, max. deviation 0,5 mm

    Measurement after welding

    1 2 3 4 5 6 7 8

    Specified dimension reached? Yes No

    Erection company Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

    BDRM Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

    Client Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

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    A A

    BB

    C C

    E F

    E FD

    D G

    G

    1

    2

    34

    5

    6

    4 Air heater bearing support

    4.1 Measurement of flatness bearing support

    slope max. 1 mm/m

    Geflle max. 1 mm/m

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    Measurement flatness bearing support

    A-D A-E A-F A-G

    Specified flatness reached? Yes No

    B-D B-E B-F B-G

    Specified flatness reached? Yes No

    C-D C-E C-F C-G

    Specified flatness reached? Yes No

    Measurement flatness of ring

    1 2 3 4 5 6

    Specified flatness reached? Yes No

    Erection company Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

    BDRM Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

    Client Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

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    4.2 Allowed tolerance bearing suppor t to steelwork

    The tolerance of +/- 10mm must contain:o allowed tolerance of +/- 4mm points 2 to 7 (to each point in steelwork)o allowed flatness deviation of 2mm of the bearing support

    Specified value reached? Yes No

    Erection company Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

    BDRM Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

    Client Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

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    5 Casing Supports (Points 2-7)

    Steelwork, Points 1 to 7 (each) - allowed Tolerance + /- 4 mm

    Position of measurement

    a b c

    12120 12300 3000

    Measurement

    1 2 3 4 5 6 7

    Ref. point

    Specified value reached? Yes No

    Erection company Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

    BDRM Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

    Client Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

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    6 Pre-assembly of sealing frame bottom +0.00m

    6.1 Measurement sealing f rame, parts welded

    6.1.1 Measurement flatness

    Position of Measurement

    a b c

    1300 1950 1950

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    max. deviation 2 mm

    1 2 3 4 5 6 7

    8 9 10 11 12 13 14

    15 16 17 18 19 20 21

    Specified flatness reached? Yes

    No

    6.1.2 Measurement sealing frame - radius

    Specified dimension R1-R6=5570mm, max. deviation +/- 3mm

    Measurement

    R1 R2 R3 R4 R5 R6

    Specified dimension reached? Yes No6.1.3 Measurement sealing frame distance beams

    Dimensions L1= 5057 mm max. deviation +- 3 mmL2= 9926 mm max. deviation +- 5 mm

    Measurement

    L1 L2

    Specified dimension reached? Yes No

    Erection company Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

    BDRM Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

    Client Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

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    7 Pre-assembly of sealing frame top +0.00m

    7.1 Measurement sealing f rame, parts welded

    7.1.1 Measurement flatness

    Position of Measurement

    a b c

    1300 1950 1950

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    max. deviation 2 mm

    1 2 3 4 5 6 7

    8 9 10 11 12 13 14

    15 16 17 18 19 20 21

    Specified flatness reached? Yes No

    7.1.2 Measurement sealing frame - radius

    Specified dimension R1-R6=5570mm, max. deviation +/- 3mm

    Measurement

    R1 R2 R3 R4 R5 R6

    Specified dimension reached? Yes No

    7.1.3 Measurement sealing frame distance beams

    Dimensions L1= 5057 mm max. deviation +- 3 mmL2= 9926 mm max. deviation +- 5 mm

    Measurement

    L1 L2

    Specified dimension reached? Yes No

    Erection company Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

    BDRM Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

    Client Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

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    8 Pin rack Measurement of axial and radial run-out

    Axial run-out deviation max. 3mm

    Radial run-out deviation max. 3mm

    Rotor

    Pinrack

    Measuring surfaceradial to

    Measurement surfaceaxial

    A - A

    Measuring surfaceradial bottom

    AA

    Pinrack-segment

    First bolt F

    Last bolt L

    First bolt F

    Last bolt L

    Rotor

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    SegmentNr.

    First bolt/last bolt

    Axialmeasurement

    Radial topmeasurement

    Radial bottommeasurement

    1 F/L / / /

    2 F/L / / /

    3 F/L / / /

    4 F/L / / /

    5 F/L / / /

    6 F/L / / /

    7 F/L / / /

    8 F/L / / /

    9 F/L / / /

    10 F/L / / /

    11 F/L / / /

    12 F/L / / /

    13 F/L / / /

    14 F/L / / /

    15 F/L / / /

    16 F/L / / /

    17 F/L / / /

    18 F/L / / /

    19 F/L / / /

    20 F/L / / /

    21 F/L / / /

    22 F/L / / /

    23 F/L / / /

    24 F/L / / /

    25 F/L / / /

    26 F/L / / /

    27 F/L / / /

    28 F/L / / /

    29 F/L / / /

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    9 Assembly of main drives, cold setting

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    Both dimensions have to be checked over the whole circumference from the pin-rack for six times when the rotor is unloaded (self-loaded deformation)

    Measurement of radial run-out and adjusting dimension

    XSpecifieddimension

    2

    217

    +

    Measurement

    1 2 3 4 5 6

    Specified dimension reached? Yes No

    Measurement of axial run-out and adjusting dimension

    YSpecifieddimension

    3

    320

    +

    Measurement

    1 2 3 4 5 6

    Specified dimension reached? Yes No

    Erection company Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

    BDRM Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

    Client Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

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    Casing bottom to Rotor, X1=400mm

    1 2 3 4 5 6

    Casing top to Rotor, X2=400mm

    1 2 3 4 5 6

    Specified dimension reached? Yes No

    Erection company Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

    BDRM Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

    Client Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

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    11 Machining of Rotor f lange

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    D0108357 rotocal

    Page 38 of 40

    BALCKE-DRRROTHEMHLE

    AN SPX BRAND

    11.1 Rotor flange bottom

    11.1.1 Measurement after Rotor-adjustment (Rotor-flange parallel to Casing - seePoint 10), before machining

    1 2 3 4 5 6

    7 8 9 10

    11.1.2 Measurement after installation of heating-elements before machining

    1 2 3 4 5 6

    7 8 9 10

    11.1.3 Measurement after machining

    1 2 3 4 5 6

    7 8 9 10

    Specified value reached? Yes No

  • 8/12/2019 E04 D0108357 Check Sheet

    39/40

    Check Sheet

    Erection

    JV_India_ESSAR

    D0108357 rotocal

    Page 39 of 40

    BALCKE-DRRROTHEMHLE

    AN SPX BRAND

    11.2 Rotor flange top

    11.2.1 Measurement after Rotor-adjustment (Rotor-flange parallel to Casing - seePoint 10), before machining

    1 2 3 4 5 6

    7 8 9 10

    11.2.2 Measurement after installation of heating-elements before machining

    1 2 3 4 5 6

    7 8 9 10

    11.2.3 Measurement after machining

    1 2 3 4 5 6

    7 8 9 10

    Specified value reached? Yes No

    Erection company Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

    BDRM Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

    Client Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

  • 8/12/2019 E04 D0108357 Check Sheet

    40/40

    Check Sheet

    Erection

    JV_India_ESSAR

    D0108357 rotocal

    Page 40 of 40

    BALCKE-DRRROTHEMHLE

    AN SPX BRAND

    12 Soot blower

    max. deviation: 5 mm

    Measurement

    1 2 3 4 5 6 7 8

    Specified value reached? Yes No

    Erection company Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

    BDRM Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _

    Client Date: _ _ _ _ _ _ _ _ _ Signature: _ _ _ _ _ _ _ _ _