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PRODUCT & PACKAGE TESTING VIBRATION & SHOCK Dec 2015 Herb Schueneman Chairman, WESTPAK, Inc. RIVETING REVISIONS OF MEDICAL PRODUCT PACKAGE TEST PROCEDURES Katie Tran Laboratory Manager WESTPAK, INC. June 2016

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PRODUCT & PACKAGE TESTING VIBRATION & SHOCK

Dec 2015

Herb Schueneman Chairman, WESTPAK, Inc.

RIVETING REVISIONS OF MEDICAL PRODUCT PACKAGE TEST PROCEDURES

Katie Tran Laboratory Manager

WESTPAK, INC. June 2016

Page 2: Download the PDF of the presentation here.

PRODUCT & PACKAGE TESTING VIBRATION & SHOCK

Dec 2015

Herb Schueneman Chairman, WESTPAK, Inc.

RIVETING REVISIONS OF MEDICAL PRODUCT PACKAGE TEST PROCEDURES

Katie Tran Laboratory Manager

WESTPAK, INC. June 2016

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Agenda

• ISO 11607 • Popular Test Methods (ISO 11607 Part 1 – Annex B) • ASTM F1929

– Standard Test Method for Detecting Seal Leaks in Porous Medical Packaging by Dye Penetration

• ASTM F3039 – Standard Test Method for Detecting Leaks in Nonporous Packaging or

Flexible Barrier Materials by Dye Penetration

• ASTM D642 – Standard Test Method for Determining Compressive Resistance of

Shipping Containers, Components, and Unit Loads

• ASTM F88 – Standard Test Method for Seal Strength of Flexible Barrier Materials

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What is ISO 11607?

• Guidance document for validating terminally sterilized medical devices

• Recognized by FDA

• If you have a sterilized medical device, which must perform efficiently, safely, and effectively in the hands of the users.

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ISO 11607

• Packaging for terminally sterilized medical devices

– Part 1

• Requirements for materials, sterile barrier systems and packaging systems

– Part 2

• Validation requirements for forming, sealing and assembly process

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Popular Test Methods

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ISO 11607 Part 1 – Annex B Annex B

Accelerated Aging

Conditioning

Integrity

Internal Pressure

Performance Testing

Puncture

Seal Strength

Visual Inspections

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Annex B - Integrity

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• Standard Test Method for Detecting Seal Leaks in Porous Medical Packaging by Dye Penetration (ASTM F1929)

• What is porous?

– Tyvek®/paper

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ASTM F1929 – Scope

• To detect and locate a leak equal to or greater than a channel formed by a 50 µm (0.002 inch) wire in package edge seals formed between a transparent material and a porous sheet

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• 2015 - Released March 2016

• 2012

• 1998 (2004)

• 1998

ASTM F1929 – Revision History

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ASTM F1929 – 2015

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Previous Revision

2012

Changes 1. No changes to testing procedure

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Annex B - Integrity

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• Standard Test Method for Detecting Leaks in Nonporous Packaging or Flexible Barrier Materials by Dye Penetration (ASTM F3039)

• What is nonporous?

– Tray (thermoformed tray with foil/poly lid)

– Pouch (foil/foil, poly/poly)

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ASTM F3039 – Scope

• To detect and locate a leak equal to or greater than a channel formed by a 50 µm (0.002 inch) wire in the edge seals of a nonporous package

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• 2015 - Released March 2016

• 2013

ASTM F3039 – Revision History

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ASTM F3039 – 2015

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Previous Revision

2013

Changes 1. Labeled Method A for channels or leaks in seals 2. Added another method for testing (Method B) 3. Method B - To detect and locate a leak equal to

or greater than 10 µm (0.00039 inch) diameter in a nonporous flat sheet (checking area of interest)

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Annex B - Performance Testing

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• ASTM D4169

• Standard Test Method for Determining Compressive Resistance of Shipping Containers, Components, and Unit Loads (ASTM D642)

• Vehicle Stacking

• Compression

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ASTM D642 – Scope

• To measure the ability of the container to resist external compressive loads applied to its faces, to diagonally opposite edges or to corners

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• 2015 - Released June 2015

• 2000 (2010)

• 2000 (2005)e1

• 2000 (2005)

• 2000 Initial Release

ASTM D642 – Revision History

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ASTM D642 – 2015

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Previous Revision

2000

Changes 1. Recommend ASTM D4332 for transit simulation testing 2. Recommend ASTM D685 for quantification of box compression strength

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ASTM D685 – Scope

• Defines the standard atmospheres for normal preconditioning, conditioning, and testing of paper and paper products, paperboard, fiberboard, and containers made from them

• Specifics procedures for handling these materials in order that they may reach equilibrium with the respective atmosphere

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ASTM D685 – Revision History

• 1993 (2002)

• 1993 (1998)

• 1993 Initial Release

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Annex B - Seal Strength

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• Standard Test Method for Seal Strength of Flexible Barrier Materials (ASTM F88)

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ASTM F88 – Scope

• To measure the strength of seals in flexible barrier materials

• Definition of flexible: a material with flexural strength and thickness permitting a turn back at an approximate 180 degree angle – Trays with Tyvek® lid

– Pouches

• Applicable on seals between a flexible material and a rigid material

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• 2015 – Released January 2016

• 2009

• 2007a

• 2007

• 2006

• 2005

• 2000

ASTM F88 – Revision History

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ASTM F88 – 2015

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Previous Revision

2009

Changes 1. Updated verbiage for report section

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Conclusions

• ASTM F88-15 (seal strength / peel)

• ASTM F1929-15 (dye penetration – porous)

• ASTM F3039-15 (dye penetration – nonporous)

• ASTM D642-15 (vehicle stacking / compression)

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THANK YOU !

Please Contact Us with any questions or testing assistance needs. We are here to help you!

Katie Tran Laboratory Manager

WESTPAK, INC.