www.exactmachinery.com54 55EXACT MACHINERY CO., LTD.

DNSAC Digital Single Axis NC Controller with MitsubishiGeneral Purpose Servo System

DNS series, self-contained single axis controllers are used in conjunction with Exact CNC Rotary and Rotary / Tilting Tables . Eas i ly programming from the f ront mounted keyboard, avai lable M-code connection to a machine control for an auto-start funtction. A portable electric handwheel is also available on request.

Model TRT NCT HC

DNS 106 TRT-100,TRT-170Rotary

NCT-125Tilting

DNS 110 TRT-250,TRT-320Rotary NCT-170,NCT-200,NCT-250

HC-200,HC-250Tilting NCT-250T,Multi-spindle series

DNS 120 TRT-450Rotary NCT-(B)-320,NCT-(B)-400,NCT-B-500

HC-320,HC-400,HC-500Tilting NCT-320T,NCT-400T

DNS 135 NCT-B-630,NCT-B-800,NCT-B-1000

Item Specification Item SpecificationDimensions 290 x 400 x 130mm ( Lx W x H ) Programmable angle 0.001o~360o

Input power 3 phase AC 220V ±10% 50 / 60 Hz Mini increment 0.001o

Servo motor AC servo with feedback Feeding rate F1~F2000Servo driver AC servo driver Program capacity 9 programs, 99 lines for each programZero return Available by software/ hardware Loop count Up to 999 times/ per step

Input system Key board Programmable pulse 1~±9999

Emergency stop Emergency button and Power switch

Dividing into equal parts 2 - 999 equal division

Parameter setting Available setting parameter M Code Connecting M/CProgram edit Front Key board PROG writing Weight 9.8kg

◎ Standard accessories

External cables with connector M-code connector

Main Power Motor power Motor feedback ◎

1.Main power switch

2.Program step display

3.Data display Position, speed and loop

4.Date enter keys Program edit

5.Mode button Program edit / data display normal → glisten

6.Function button Program edit / angle speed Loop

7.Program step browsingbutton

8.Emergency stop button(Pause)

9. Jog button

10. Zero return button

11. Start button

12. Clear button Program edit / clear error input

Operation / position clear to "0"

◎ Optional accessories

Handle-wheel

＊

POWER 3 AC220V

M CODE LINES FOR M/C

FEED BACK SIGNAL

CNC POWER LINES

BACKUP

TO ROTARY TABLE / INDEX TABLE

5

6

7

128

2 3

1

11 10 9

4

(-)

SQ3R(ZERO-RETURN)

0.5mm

WH No.10.5mm2

0.5mm2 WH No.6(+)

0.5mm2 WH No.7(-)

UNCLAMP

CLAMPWH No.4

WH No.5

0.5mm2

0.5mm2

SQ1R

1

4

5

67 7

6

701

541

45

1

SHIELD SHIELD NSHIELD

DETECTOR

CB

D

J4R

0.3mm20.3mm20.3mm20.3mm20.3mm2

0.5mm2 H

0.2mm20.2mm2

KL

0.5mm2 T

N

BC

AJ2R

MITSUBISHI SERVOMOTOR

M14 V

EW

UB

DC

AJ3R

YELLOW/GREEN

2mm2

2mm2

2mm2

2mm2

V

EW

UJ1R

B

DC

A

E

A

DE

F 0.3mm2

0.3mm0.3mm

0.3mm

GF

SRPJ

G

0.3mm2

0.3mm2

0.3mm2

0.3mm2

0.3mm2

0.3mm2

0.3mm2

SRPJ

A

CD

B

CN7

H

G

TLK

P

SR

N

J

FEDCBA

CN2

MRMRR

LG

BRAKE

LGP5E

24V

321

CN3

COMCLAMPUNCLAMP

DOG

BRAKE (24V)COM

910

2

8

6543

7

1

CN5 (OPTIONAL IN)

CN1

220V3 PHASES

GRAND

RSTE

ABCD

PA

PB/PBPA/

PZPZ/

G

STEP0_COMCYCLE

START1_COMSTOP

6

10

8

7

9

345

12

CN4

MOTOR POWER

CNC ROTARY TABLE DNS INDIVIDUAL CONTROLLER

MS3102A20-29A

SRCN2A16-10S

SRCN2A16-10P

MS3102A20-4S

AUX

BLACK 1BLACK 2BLACK 3

MCODE

DNS

POWER

Zero return direction

CW

J4R

J3R

J2R

I/O (OUT) IN

ENCODER MOTOR POWER AC LINE IN 220V

AUX1AUX

CN4 CN5 CN3

CN1CN7CN2

M CODE SIGNAL

NC DEVICE

J1R

POWER MUSTBE OFF WHENCONNECTIONORDISCONNECTION

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DNS-AAC Digital NC Controller with Yaskawa Servo System

DNS-A ser ies , se l f-contained control lers are used in conjunction with Exact CNC Rotary and Rotary/Tilting Tables. Easily programming on the modern touch screen and editing by the same programming logic as machine CNC unit. A portable electric handwheel is available on request. DNS-A series is available to control 2 rotation axes on request.

Model TRT NCT HC

DNS 108A TRT-100, TRT-170Rotary

NCT-125Tilting

DNS 113ANCT-170, NCT-200, NCT-250

HC-200, HC-250NCT-250T, Multi-spindle series

DNS 118A TRT-250, NCT-320 NCT-250, NCT-250T HC-250

DNS 129A TRT-450Rotary NCT-(B)-320, NCT-(B)-400, NCT-B-500

HC-320, HC-400, HC-500Tilting NCT-320T, NCT-400T

DNS 144A NCT-B-630, NCT-B-800, NCT-B-1000 HC-630H, HC-800HDNS 155A NCT-B-1200 or special application

◎ Operation Panel

◎ Operation Mode

Machine Coordination Current axis coordination degree JOG Press JOG button and press A+ or A- to

execute jog rotation

Feed rate Current axis rotation speed (mm/min) HOME Under this module, press A+,A- to execute home position returned

G00 G00 Percentage setting (rapid feed) A+ Rotary/Indexing table Clockwise jogging.

G01 G01 Percentage setting (cutting feed) A- Rotary/Indexing table Counter-Clockwise jogging.

MPG Enable to operate Portable Electric Handwheel AUTO Execute program automatic working

Clamp Rotary/Indexing Table clamping MPG Simulation For trial processing.

Unclamp Rotary/Indexing Table unclamping Single Block G code execution is pause after one block is finished.

Item Description Specification Brand

LS1 Proximity Switch E2E2-X3D1 NO OMRON

LS2 Proximity Switch E2E2-X3D1 NO OMRON

LS3 Proximity Switch E2E2-X3D2 NC OMRON

J1R MS Connector

MS3102A28-11P JAF

MS3108A28-11S JAF

J2R MS Connector

MS3102A20-29P JAF

MS3108A20-29S JAF

J3R MS Connector

MS3102A18-10P JAF

MS3108A18-10S JAF

J4R MS Connector

CM10-R10P-D JAF

CM10-SP10S-M JAF

POWER AC 220V MPG Brake Motor Power & I/O Motor encoder CNC connect

Zero return direction

CW

J4R

J3R

J2R J1R

clamp confirm

unclamp confirm

Home positionreturn

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Accessories Connector Selection

Quick Change Chuck

Oil Manifold

Manual Chuck

PHC(Air over Oil intensifier)Pneumatic source 5~8 bar

Solenoid valve DC24V or

AC 110V/220V

Hydraulic unit1HP x 4P, 12 liter / min, 40L

2HP x 4P, 30 liter / min, 70L

Manual Chuck Suitable model

Model Size Sub Plate TRT NCT HC CT-VSC-5 5” ◎ NCT-125SK-6 6” ◎ TRT-170 NCT-170SK-7 7” ◎ NCT-200 HC-200 CT-200VSK-8 8” ◎ TRT-250 NCT-250 HC-250 CT-250V

SK-10 10” ◎ TRT-320 NCT-(B)-320 HC-320 CT-320V

SK-12 12” ◎ TRT-450 NCT-(B)-400NCT-B-500

HC-400HC-500

SK-16 16” ◎ TRT-450 NCT-(B)-400NCT-B-500

HC-400HC-500

FANUCα2 α4 α8 α12 α22 α30

α2 / 5000i α4 / 5000i α8 / 3000i α12 / 3000i α22 / 3000i α30 / 3000iα2 / 5000is α4 / 5000is α8 / 4000is α12 / 4000is α22 / 4000is α30 / 4000is

MITSUBISHI

HA-33NC-TS HA-40NC-S HA-80NC-S HA-100NC-S HA-200NC-S XHF-75T HF-54T HF-104S HF-204S HF-354S HF-453SHF-44T HF-53T HF-103T HF-203S HF-353S X

X HC-SF102 HC-SF152 HC-SF202 HC-SF352 X

SIEMENS1FT6034 1FT6062 1FT6064 1FT6082 1FT6084 / 6102 1FT60861FK7042 1FK7060 1FK7063 1FK7083 1FK7101 / 7103 1FK7103

HEIDENHAIN QSY-96G QSY116C QSY116J QSY155B QSY155D QSY155F

FAGORFXM31 FXM32 FXM34 FXM54 FXM73 FXM74FKM22 FKM42 FKM44 FKM64 FKM66 X

※ If you have any other requirement, please contact us to get detail information.

Servo motor selection chart

Encoder-Heidenhain

Servomotor(FANUC, MITSUBISHI.....)

Indexing accuracy ±10” ±5” ±2.5” ±2” ±1”

Incremental

EncoderERN180

RON225RON275RON285

RON287 RON786 RON886

Absolute

EncoderECN223FECN225

RCN2380RCN2390FRCN5380

RCN5390F

RCN2580RCN2590FRCN5580

RCN5590F

RCN8380RCN8390F

RCN8580RCN8590F

※Other requirement, please contact us.

Motor axesFANUC Mitsubishi

Male connector Female connector Male connector Female connector

Power Cable Rotary axis MS3102A28-11P MS3108A28-11S MS3102A28-11P MS3108A28-11S

Tilting axis MS3102A28-11PZ MS3108A28-11SZ MS3102A28-11PZ MS3108A28-11SZ

Signal CableRotary axis MS3102A20-29PW MS3108A20-29SW MS3102A22-14P MS3108A22-14S

Tilting axis MS3102A20-29PZ MS3108A20-29SZ MS3102A22-14PZ MS3108A22-14SZ

Connector selection chart

Manual Chuck

Quick-ChangeManual Chuck

Pneumatic Cylinder

Hydraulic Cylinder

Hydraulic Chuck

Pneumatic RotatingJoint

Pneumatic Quick Change Chuck

Pneumatic Chuck