Designer & Manufacturer of Static Equipments for Oil, Gas ...

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Designer & Manufacturer of Static Equipments for Oil, Gas and Petrochemical Industries including: -Pressure Vessels & Drums -Towers -Reactors -Storage and Atmospheric Tanks -Hoppers & Cyclones -Static Gas Mixers -Special Steel Structures

Transcript of Designer & Manufacturer of Static Equipments for Oil, Gas ...

Page 1: Designer & Manufacturer of Static Equipments for Oil, Gas ...

Designer & Manufacturer of Static Equipments

for Oil, Gas and Petrochemical Industries

including:

-Pressure Vessels & Drums

-Towers

-Reactors

-Storage and Atmospheric Tanks

-Hoppers & Cyclones

-Static Gas Mixers

-Special Steel Structures

Page 2: Designer & Manufacturer of Static Equipments for Oil, Gas ...

Introduction

Established in 2003 Based on former OMID

BORESH Co. (since 1972)

Located in Shiraz Great Industrial Zone

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Introduction

Factory Area: 20,000 m2 including:

(10,000 m2 Roofed and 10,000 m

2 open Area)

1- Paint and Sandblast Area

2- Production Shops (CS / SS)

3- Office Areas (1056 m2)

4- warehouse

5- Open Warehouse

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Potencies

- Total Capacity: 5600 Ton/Year

- Max. Dia. in shop: 8m

- Max. Len. For one equipment: 60m

- Max. Rolling thk.: 120mm

- Max. Beveling: 18m x 200mm

- Max. Cold Press thk.: 40mm

- Max. Weight in one piece: 700 T

Fabrication Capabilities

Page 5: Designer & Manufacturer of Static Equipments for Oil, Gas ...

Departments

1- Thermal & Mechanical Design for:

-Drums

-Towers

-Reactors

-Pressure vessels

Based on ASME Sec. viii Div. 1 & 2

Design & Engineering Capabilities

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Departments

2- Finite Element Analysis

Design & Engineering Capabilities

Stress Evaluation under thermal & mechanical Loads

Fatigue Analysis of cyclically loaded pressure vessels

Creep Analysis of high temp./ high pressure vessels

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Departments

3- Softwares

Design & Engineering Capabilities

Compress & PV-Elite

Nozzle Pro

ANSYS & Fluent

Codecalc

ASPIRE & +2D for Nesting

Tekla Structure

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Departments

4- Cooperation with R&D Dept.

Design & Engineering Capabilities

Conical forming machine (100mm thk. X 3000mm cones)

Knuckle forming on conical shells (100mm thk.)

Cylindrical Rotators in different capacities

Internally Developed Software for Automating design & draft

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Departments

Project Planning & Control

1- Project Control

- WBS Definition

- Actual Data Gathering

- Reports Preparation

- Statistical Analysis

- Project Coordination

Incase of any demand, Extra information can be extracted from reports via

statistical analysis

PPC Department acts as a coordinator between management and executive

departments

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Departments

Project Planning & Control

2- Project Planning via Primavera & MSP

-Regular Planning

-Resource Planning

-Project Monitoring

- Catch-up Planning

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Departments

Project Planning & Control

3- Cost Control

- Budget Planning

- Invoice Issuing

- financial Report Preparation

- Financial & Cost Analysis

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Departments

Project Planning & Control

4- Document Control

- Inter-Discipline Coordination

- Technical Document Revision Control

- Shipment Document Preparation

- Project History Book preparation

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Departments

Quality Control

1- Pre Fabrication Activities

- QC Procedures and formats Preparation

- Welders Qualification

- Tools Inspection & Calibration

- Material Inspection

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Departments

Quality Control

2- MID Fabrication Activities

- Cutting and Milling Inspections

- Fit up Location / Dimension Check

- Welding Inspections (VT / NDT)

- PWHT / PFHT Inspection

- Pressure / hydro Tests

- Special Tests (Ferrit test, Hardness Test, …)

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Departments

Quality Control

3- Post Fabrication Activities

- Finishing checks (Sandblast / Paint / Pickling)

- Packing and Marking Inspection

- Final Release / As-built Documentation

- Shipment Inspection

- Final Book Preparation

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Departments

Quality Control

-U.T. (Son Test Site Scan 140)

-M.T. (Magna Flux)

-P.T. (Magna Flux)

-Elcometer (Wet / Dry)

-Crosscut / X-cut kits

-Level Surveying system (Trimble)

-Infra Red Thermo meter

-Pressure Gauges up to 300 Bars

4- Devices and Facilities

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Departments

Procurement All of raw materials will be purchased from client approved vendors

mostly from well known companies:

1- Carbon steel plate sub vendors:

- Posco (S. Korea) - Dillinger huite (germany)

-Duferco – Clabeque (belgium) - Salzgitter (Germany)

-Voestalpine (Austria) - Mobarakeh (IRAN)

2- Stainless steel plate sub vendors:

- DKC (S. Korea) - Salzgitter (germany)

- Acerinox (Spain) - Columbus (S. africa)

3- Pipe and fitting sub vendors:

-TK Corp(S. Korea) - Dongjin (S. Korea)

-tubos (Spain) - Sumitomo (Japan)

- Benkan (Japan/thailand) - Tenaris (Spain/Argentina)

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Departments

Procurement

4- Flange sub vendors:

-Dongjin (S. Korea) - SHM (S. Korea)

-Galperti (Italy) - Melesi (Italy)

-FAD (Italy) - Gharb Flange (Iran)

-Ulma (Spain) - MSA (IRAN)

5- Welding Material Subvendors:

-Bohler - FTP / Vestalpine

-Lincoln - ESAB

-AMA - Kavosh

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Training

-ASME sec. viii Div 1

-PV Elite

-Excel VBA Programming

-3D design by auto cad

-Excel Advanced Techniques

-Welding

-EPC Project management

-HSE Fundamentals

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Approvals & Certificates

ASP is approved by most of the Iranian

major AVL’s including:

- IR.IRAN Ministry of Petroleum (MOP)

- NPC, Pidmco & Spec (Petrochemical Ind.)

- NIOEC, & NIORDC (Oil Ind.)

- NIGC & POGC (Gas Ind.)

- MAPNA & TAM (Power plant Ind.)

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Quality Management System

. ISO 9001-2008

. ISO 14001

. OHSAS 18000

. ISO Ts-29000

. HSE-MS

Approvals & Certificates

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Organization Chart

ISO 9001-2008

Board of Directors

Managing Director Counselors Q.A.

Commercial & Human Resources Assistance

Training

Administration Financial

Security H.S.E

Project Management & Technical Assistance

Q.C.

Design & Engineering

Production

Planning & Project Control

ITC

Procurement

Local Procurement

Foreign Procurement

Sales & Market Development Assistance

Publicity

R&D

Sales

International Relationship

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Facilities

Cutting Systems

-CNC Cutting (3 x 12 m)

-Strip Cutting (8 torch)

-Guillotine (6m x 32mm)

-Disk Cutter (500 mm)

-Profile Punch (5 Jobs)

-Plasma Cutter

-Rail Oxy-fuel Cutter

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Facilities

Machining Systems

-Heavy Bevel (.2 x 18 m)

-Lathe (1.5 x .5m 2 sets)

-3axis Universal Mill

-Heavy Universal Mill

-Radial Drill (5 sets)

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Facilities

Forming Systems

-4 Roll Bend(3200x70 ,

2500x1000 ,2000x120)

-3 Roll Bend(2000x16)

-Profile Roll(300 mm)

-Profile Roll (100mm)

-H Frame Press (350t)

-Break Press (6m 750t)

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Facilities

Welding Systems

-Boom & Column SAW

+ Rotators (40 ~ 500 Ton)

-Truck SAW

-TIG / ARC

-MIG / MAG / Flux Cord

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References

Past Years Major Projects

Flash drum Tower for Hengam Petrochemical Complex

ID: 7500 mm – Height: 42 m – Weight: 750 ton

Max. thickness: 46mm – Material: SA516 gr. 70 / S.S 304

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References

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References

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References

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References

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References

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References

Past Years Major Projects

17 pressure vessels for Veniran Petrochemical Co.

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References

Past Years Major Projects

26 Pressure Vessels for Hengam Petrochemical Co.

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References

Past Years Major Projects

Decocking Cyclones for Gachsaran Petrochemical Co.

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References

Past Years Major Projects

Static gas Mixers for South Pars Phases 20 , 21

Client: Oil Turbo Compressor Co. | Material: Carbon Steel

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References

Past Years Major Projects

14 Pressure Vessels & 2 Reactors for Sabalan Petrochemical Co

Client: PIDEC | Max thk. 40 mm | Max ID 5m

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References

Past Years Major Projects

Molecular Sieve Dryers for Pardis Petrochemical Co

Client: NDEC | Max thk. 90 mm | ID 2.5m

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References

Past Years Major Projects

Stainless Steel Hoppers For Shiraz Petrochemical Co.

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References

Past Years Major Projects

Carbon Steel Drum For Ghadir Petrochemical Co.

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References

Past Years Major Projects

Pressure Vessels for Gachsaran Petrochemical Co.

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References

Past Years Major Projects

Stainless Steel Shell & Tube Heat Exchanger for Shiraz

Petrochemical Co.

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References

Past Years Major Projects

Salman Farsi offshore SKID

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References

Past Years Major Projects

Double walled Cryogenic Ammonia Tanks

For Shiraz Petrochemical Co.

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References

Past Years Major Projects

Primary Reformer Ducts

For Shiraz Petrochemical Co.

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References

Past Years Major Projects

Pyramid Land Rig Structure

For NIDC

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References

Past Years Major Projects

15 sets of Land Rig Accessories

For NIDC

Page 48: Designer & Manufacturer of Static Equipments for Oil, Gas ...

Visions

Our Visions for upcoming year

Increasing production capacity up to 9000 T/Year

Upgrading the Roll Bending System up to 240mm

Market Development in Mid-East Countries