Design of radial turbomachinery for supercritical … · Design of radial turbomachinery for...

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1 st International Conference on Sustainable Energy and Resource Use in Food Chains RCUK Centre for Sustainable Energy Use in Food Chains Design of radial turbomachinery for supercritical CO 2 systems using theoretical and numerical CFD methodologies Norman Holaind*, Giuseppe Bianchi**, Maxence De Miol*, Samira Sayad Saravi**, Savvas A. Tassou**, Arthur Leroux*, Hussam Jouhara** *Enogia SAS, 13015 Marseille, France **Brunel University London UB8 3PH Uxbridge, United Kingdom Windsor, 20/04/2017

Transcript of Design of radial turbomachinery for supercritical … · Design of radial turbomachinery for...

Page 1: Design of radial turbomachinery for supercritical … · Design of radial turbomachinery for supercritical CO 2 systems using theoretical and numerical CFD methodologies ... Peng-Robinson

1st International Conference on

Sustainable Energy and Resource Use in Food Chains

RCUK Centre for Sustainable Energy Use in Food Chains

Design of radial turbomachinery for supercritical

CO2 systems using theoretical and numerical

CFD methodologies

Norman Holaind*, Giuseppe Bianchi**, Maxence De Miol*, Samira Sayad Saravi**, Savvas A. Tassou**,

Arthur Leroux*, Hussam Jouhara**

*Enogia SAS, 13015 Marseille, France

**Brunel University London UB8 3PH Uxbridge, United Kingdom

Windsor, 20/04/2017

Page 2: Design of radial turbomachinery for supercritical … · Design of radial turbomachinery for supercritical CO 2 systems using theoretical and numerical CFD methodologies ... Peng-Robinson

1st International Conference on

Sustainable Energy and Resource Use in Food Chains

RCUK Centre for Sustainable Energy Use in Food Chains

2

This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No. 680599

I-ThERM Project aim is to… Investigate, design, build and demonstrate innovative plug and play waste heat

recovery solutions to facilitate optimum utilisation of energy in selected applications

with high replicability and energy recovery potential in the temperature range 70℃ –

1000℃

Page 3: Design of radial turbomachinery for supercritical … · Design of radial turbomachinery for supercritical CO 2 systems using theoretical and numerical CFD methodologies ... Peng-Robinson

1st International Conference on

Sustainable Energy and Resource Use in Food Chains

RCUK Centre for Sustainable Energy Use in Food Chains

3

Outline

• Reference thermodynamic cycle

• Preliminary turbomachinery design

• CAD

• Simulation CFD

• Turbine Design

• Results and discussion

Page 4: Design of radial turbomachinery for supercritical … · Design of radial turbomachinery for supercritical CO 2 systems using theoretical and numerical CFD methodologies ... Peng-Robinson

1st International Conference on

Sustainable Energy and Resource Use in Food Chains

RCUK Centre for Sustainable Energy Use in Food Chains

4

Thermodynamic cycle

MAX

MAX MIN

Page 5: Design of radial turbomachinery for supercritical … · Design of radial turbomachinery for supercritical CO 2 systems using theoretical and numerical CFD methodologies ... Peng-Robinson

1st International Conference on

Sustainable Energy and Resource Use in Food Chains

RCUK Centre for Sustainable Energy Use in Food Chains

5

Page 6: Design of radial turbomachinery for supercritical … · Design of radial turbomachinery for supercritical CO 2 systems using theoretical and numerical CFD methodologies ... Peng-Robinson

1st International Conference on

Sustainable Energy and Resource Use in Food Chains

RCUK Centre for Sustainable Energy Use in Food Chains

6

Page 7: Design of radial turbomachinery for supercritical … · Design of radial turbomachinery for supercritical CO 2 systems using theoretical and numerical CFD methodologies ... Peng-Robinson

1st International Conference on

Sustainable Energy and Resource Use in Food Chains

RCUK Centre for Sustainable Energy Use in Food Chains

7

Specific speed

and diameter

Velocity

triangles

CFD

FEA

• Balje’s charts available for

air and water turbo machines

• Loss correlations available for air

• Need of coupling CFD tools with thermo-physical

properties of CO2 (dll libraries or look-up tables)

• Need of importing thermomechanical properties

in FEA tools if custom materials are employed

CAD

Page 8: Design of radial turbomachinery for supercritical … · Design of radial turbomachinery for supercritical CO 2 systems using theoretical and numerical CFD methodologies ... Peng-Robinson

1st International Conference on

Sustainable Energy and Resource Use in Food Chains

RCUK Centre for Sustainable Energy Use in Food Chains

8

Balje Equations Velocity Diagram

Page 9: Design of radial turbomachinery for supercritical … · Design of radial turbomachinery for supercritical CO 2 systems using theoretical and numerical CFD methodologies ... Peng-Robinson

1st International Conference on

Sustainable Energy and Resource Use in Food Chains

RCUK Centre for Sustainable Energy Use in Food Chains

9

Compressor Turbine

Computer Aided Design

Page 10: Design of radial turbomachinery for supercritical … · Design of radial turbomachinery for supercritical CO 2 systems using theoretical and numerical CFD methodologies ... Peng-Robinson

1st International Conference on

Sustainable Energy and Resource Use in Food Chains

RCUK Centre for Sustainable Energy Use in Food Chains

10

CFD simulations setup

• Flow type

3D Steady Compressible Flow

• Solver

coupled flow

• Turbulence model

RANS, K-Epsilon, All Wally+

• Equation state

Peng-Robinson

Page 11: Design of radial turbomachinery for supercritical … · Design of radial turbomachinery for supercritical CO 2 systems using theoretical and numerical CFD methodologies ... Peng-Robinson

1st International Conference on

Sustainable Energy and Resource Use in Food Chains

RCUK Centre for Sustainable Energy Use in Food Chains

11

Turbine CFD – boundary conditions

Geometry

Stagnation Inlet

Pressure outlet Mixing plane interface

2 domains : 1 considered Stationary (Volute+Nozzel)

1 considered in Rotation (Wheel)

Page 12: Design of radial turbomachinery for supercritical … · Design of radial turbomachinery for supercritical CO 2 systems using theoretical and numerical CFD methodologies ... Peng-Robinson

1st International Conference on

Sustainable Energy and Resource Use in Food Chains

RCUK Centre for Sustainable Energy Use in Food Chains

12

Turbine CFD - Results

Streamlines Pressure Field Velocity field

Max

Min

Isentropic efficiency: 70%

Page 13: Design of radial turbomachinery for supercritical … · Design of radial turbomachinery for supercritical CO 2 systems using theoretical and numerical CFD methodologies ... Peng-Robinson

1st International Conference on

Sustainable Energy and Resource Use in Food Chains

RCUK Centre for Sustainable Energy Use in Food Chains

13

Geometry

Pressure outlet

Mass flow inlet Mixing plane interface

2 domains : 1 considered Stationary (Volute+Nozzel)

1 considered in Rotation (Wheel)

Compressor CFD – boundary conditions

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1st International Conference on

Sustainable Energy and Resource Use in Food Chains

RCUK Centre for Sustainable Energy Use in Food Chains

14

Streamlines Pressure Field Velocity field

Max

Min

Isentropic efficiency: 76%

Compressor CFD - Results

Page 15: Design of radial turbomachinery for supercritical … · Design of radial turbomachinery for supercritical CO 2 systems using theoretical and numerical CFD methodologies ... Peng-Robinson

1st International Conference on

Sustainable Energy and Resource Use in Food Chains

RCUK Centre for Sustainable Energy Use in Food Chains

15

Rotordynamic analysis

Results

Max

Min

Page 16: Design of radial turbomachinery for supercritical … · Design of radial turbomachinery for supercritical CO 2 systems using theoretical and numerical CFD methodologies ... Peng-Robinson

1st International Conference on

Sustainable Energy and Resource Use in Food Chains

RCUK Centre for Sustainable Energy Use in Food Chains

16

CGT assembly

Page 17: Design of radial turbomachinery for supercritical … · Design of radial turbomachinery for supercritical CO 2 systems using theoretical and numerical CFD methodologies ... Peng-Robinson

1st International Conference on

Sustainable Energy and Resource Use in Food Chains

RCUK Centre for Sustainable Energy Use in Food Chains

Design of radial turbomachinery for supercritical

CO2 systems using theoretical and numerical

CFD methodologies

Norman Holaind*, Giuseppe Bianchi**, Maxence De Miol*, Samira Sayad Saravi**, Savvas A. Tassou**,

Arthur Leroux*, Hussam Jouhara**

*Enogia SAS, 13015 Marseille, France

**Brunel University London UB8 3PH Uxbridge, United Kingdom

Windsor, 20/04/2017