Material Engineering Lab Handbook First 4 Experiments (Spring 2015)
Design of Experiments Group Presentation- Spring 2013
-
Upload
charles-kemmerer -
Category
Science
-
view
264 -
download
7
description
Transcript of Design of Experiments Group Presentation- Spring 2013
Optimization of Pipetting Parameters for a Robotic Liquid Handler
Kristi Ballard, Chuck Kemmerer, Thorsten Verch
14 April 2013
Temple QA/RA DOE Course
Problem Statement
• Pipetting steps have associated accuracy/bias and precision ranges
• Minimizing bias and %CV is key to analytical method performance
• Factors affecting pipet bias and precision of a robotic liquid handler were investigated for improvement opportunities
• Goal: Lowest Bias and Lowest %CV possible
Accuracy/Bias & Precision
• Bias can be accommodated through calibration
• Imprecision cannot be adjusted
Image: http://academics.wellesley.edu/Chemistry/Chem105manual/Appendices/uncertainty_analysis.html Created By: Adilia James '07 and Sarah Coutlee '07
TECAN Robotic Liquid Handler
8 Independent syringes to aspirate/dispense
LiHa picks up tips and moves liquid from reservoirs into microwell plates
Dispense into microwell plates: Screening: 4 runs / plate Confirmation: 2 runs / plate
Artel Measurement System
• Measurement of a red dye in an undiluted blue background
• Calculates delivered volume by comparing measured concentration with expected concentration
• Lambert-Beer:
Image: J Biomol Screen July 12, 2012 , doi: 10.1177/1087057112453433
c: Concentration A: Absorbance (measured) e: Extinction Coefficient (known) d: Path length (known)
Selected Pipetting Parameters
Volume
Aspirate Speed ↑ Dispense Speed ↓
Aspirate Delay ↑ Dispense Delay ↓
Break-off Speed
Blow-out (Leading Airgap)
Retract Speed post Aspirate Retract Speed post Dispense
Pre-wet (Conditioning)
Held Constant: System Air Gap Trailing Air Gap Calibration Factors Pipet Height in Liquid Channels Tip Size Liquid Type / Viscosity (Volume)
Screening DOE 1
Objectives:
Comparison of different instruments
Evaluation of 11 factors
Experimental Design (Half)
• 12+12 Run Plackett-Burman fold-over 11 Factors
• 1 Block for robot
• Second half of the fold-over design was run on a separate day
RunOr
der
Asp
vol
Asp
spd
Asp
del
Asp ret
spd
Asp ld
air
gap
Trl air
gap
Cond
vol
Dis
spd Dis dly
Dis ret
spd
Dis bk-off
spd
1 200 50 50 5 10 10 yes 50 1000 60 20
2 200 150 50 60 10 0 yes 50 50 5 200
3 25 50 50 5 0 0 No 50 50 5 20
4 200 150 1000 5 10 10 No 500 50 5 20
5 25 150 50 5 0 10 yes 500 50 60 200
6 25 150 1000 60 0 10 yes 50 1000 5 20
7 25 50 50 60 10 10 No 500 1000 5 200
8 25 50 1000 60 10 0 yes 500 50 60 20
9 200 150 50 60 0 0 No 500 1000 60 20
10 200 50 1000 5 0 0 yes 500 1000 5 200
11 200 50 1000 60 0 10 No 50 50 60 200
12 25 150 1000 5 10 0 No 50 1000 60 200
• 8 channel replicates (pipets) / run 3 dispense replicates / channel 4 robots 12 runs x 3 replicates x 8 wells x 4 robots = 1152 data points!
Results
EVO150BBR0509BBR0508BBR0479
50
25
0
-25
-50
-75
Robot ID
% V
olu
me
Bia
s
Boxplot of % Volume Bias
• Difference in the mean bias between the robots depends on run
• Subset of instruments was used as representative
• Higher variability observed in one instrument
• Blocking by instrument was not used downstream in order to maintain a “worst case” scenario Data were averaged across instruments
BBR0509BBR0508
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0.0
Robot ID
Lo
g %
CV
Boxplot of Log %CV
BBR0509BBR0508
1.75
1.50
1.25
1.00
0.75
0.50
Robot ID
Lo
g %
Bia
s
Boxplot of Log %BiasDOE2 DOE1
Data Transformation
• Log transformed data distribution is closer to normal
• Log data used for all models
6040200-20
99.99
99
90
50
10
1
0.01
Residual
Pe
rce
nt
10987
60
45
30
15
0
Fitted Value
Re
sid
ua
l
50403020100-10
240
180
120
60
0
Residual
Fre
qu
en
cy
1100
100090
080
070
060
050
040
030
020
010
01
60
45
30
15
0
Observation Order
Re
sid
ua
l
Normal Probability Plot Versus Fits
Histogram Versus Order
Residual Plots for Absolute % volume bias
Results, Main Factor Model, Pareto
• Aspiration Volume has the largest effect for %CV → Not practical to improve process by volume. Required to pipette multiple volumes. *Use the small volume for future runs*
• Conditioning has the largest effect for %Bias → Do not condition during future runs.
Asp Speed
Asp delay
Asp Retract Speed
Break-off Speed
Asp lead/Disp Trail Air Gap
Dispense Trailing Air Gap
Disp Delay
Disp Speed
Retract Speed
Target Volume (uL)
Conditioning
43210
Te
rm
Standardized Effect
2.030
DOE1 with Volume, Pareto, Main Factors Only(response is Log %Bias, Alpha = 0.05)
Disp Delay
Retract Speed
Disp Speed
Asp Speed
Dispense Trailing Air Gap
Asp Retract Speed
Break-off Speed
Asp lead/Disp Trail Air Gap
Conditioning
Asp delay
Target Volume (uL)
76543210
Te
rm
Standardized Effect
2.030
DOE1 with Volume, Pareto, Main Factors Only(response is Log %CV, Alpha = 0.05)
Log % Bias Log % CV
Results, Effects
• Positive conditioning mean high bias and high %CV → Do not condition during future runs.
• Blocked for volume
• Main effects only
Screening DOE 2
Objectives:
Confirmation of DOE1
Improved Experimental Design
Remove Run Block
Experimental Design (Half)
• 12+12 Run Plackett-Burman fold-over 9 Factors
• Low volume only (20 mL)
• 8 channel replicates (pipets) / run 3 dispense replicates / channel 2 robots 24 runs x 3 replicates x 8 wells x 2 robots = 1152 data points!
Run Asp Spd Asp del
Asp Retr
Spd
Asp ld/Dsp
Trl Air Gap Cond Disp Spd Disp Del Ret Spd
BkOff
Spd
1 50 1000 60 10 no 50 50 60 20
2 250 1000 60 10 no 500 1000 5 20
3 250 50 5 10 no 50 1000 60 200
4 50 50 60 10 yes 50 1000 5 200
5 50 50 60 0 yes 500 1000 60 20
6 250 1000 60 0 yes 50 50 5 200
7 250 50 60 0 no 500 50 60 200
8 50 1000 5 10 yes 500 50 60 200
9 50 1000 5 0 no 500 1000 5 200
10 50 50 5 0 no 50 50 5 20
11 250 1000 5 0 yes 50 1000 60 20
12 250 50 5 10 yes 500 50 5 20
Results, Main Effects Model, Pareto
• Conditioning & Dispense Speed have the largest effect for both responses
Log % Bias Log % CV
Asp Retract Speed
Disp Delay
Asp Speed
Retract Speed
Asp delay
Break-off Speed
Asp lead/Disp Trail Air Gap
Disp Speed
Conditioning
3.02.52.01.51.00.50.0
Te
rm
Standardized Effect
2.024
Pareto Chart of the Standardized Effects(response is Log %CV, Alpha = 0.05)
Disp Delay
Asp delay
Break-off Speed
Asp Retract Speed
Retract Speed
Asp lead/Disp Trail Air Gap
Asp Speed
Disp Speed
Conditioning
2.01.51.00.50.0
Te
rm
Standardized Effect
2.024
Pareto Chart of the Standardized Effects(response is Log %Bias, Alpha = 0.05)
Results, Second Order Model, Pareto
• Conditioning has the largest effect for both responses
• Many interactions → Follow up with a resolution V design
Log % Bias Log % CV
CG
ABAH
ADAC
BJ
AEAHBF
BCAJAF
BEDF
AGE
3.02.52.01.51.00.50.0
Te
rm
Standardized Effect
2.052
A A sp Speed
B A sp delay
C A sp Retract Speed
D A sp lead/Disp Trail A ir Gap
E C onditioning
F Disp Speed
G Disp Delay
H Retract Speed
J Break-off Speed
Factor Name
DOE2, Pareto(response is Log %CV, Alpha = 0.05)
ABAC
GB
AE
BFJCH
AHDA
BCADAF
AJBEAG
FE
2.52.01.51.00.50.0
Te
rm
Standardized Effect
2.052
A A sp Speed
B A sp delay
C A sp Retract Speed
D A sp lead/Disp Trail A ir Gap
E C onditioning
F Disp Speed
G Disp Delay
H Retract Speed
J Break-off Speed
Factor Name
DOE2, Pareto(response is Log %Bias, Alpha = 0.05)
25050
0.9
0.8
0.7
100050 605
100
0.9
0.8
0.7
y esno 50050
100050
0.9
0.8
0.7
605 20020
A sp Speed
Me
an
A sp delay A sp Retract Speed
A sp lead/Disp Trail A ir Gap C onditioning Disp Speed
Disp Delay Retract Speed Break-off Speed
Main Effects Plot for Log %CVData Means
Main Effects
Largest Effects (Minimize Bias and %CV)
• Trailing Airgap (high)
• Conditioning (low)
• Dispense Speed (high)
25050
1.1
1.0
0.9
100050 605
100
1.1
1.0
0.9
y esno 50050
100050
1.1
1.0
0.9
605 20020
A sp Speed
Me
an
A sp delay A sp Retract Speed
A sp lead/Disp Trail A ir Gap C onditioning Disp Speed
Disp Delay Retract Speed Break-off Speed
Main Effects Plot for Log %BiasData Means
100050 yesno 100050 20020
1.0
0.8
0.61.0
0.8
0.61.0
0.8
0.61.0
0.8
0.6
Asp Speed
Asp delay
Conditioning
Disp Delay
Break-off Speed
50
250
Speed
Asp
50
1000
Asp delay
no
yes
Conditioning
50
1000
Delay
Disp
Interaction Plot for Log %CVData Means
Interaction Effects
Largest Effects (Minimize Bias and %CV)
• Trailing Airgap (high)
• Conditioning (low)
• Dispense Speed (high)
100050 yesno 100050 20020
1.10
0.95
0.80
1.10
0.95
0.80
1.10
0.95
0.80
1.10
0.95
0.80
Asp Speed
Asp delay
Conditioning
Disp Delay
Break-off Speed
50
250
Speed
Asp
50
1000
Asp delay
no
yes
Conditioning
50
1000
Delay
Disp
Interaction Plot for Log %BiasData Means
Asp
Speed
Asp
Delay
Conditioning
Disp
Delay
Break-off
Speed
Asp
Speed
Asp
Delay
Conditioning
Disp
Delay
Break-off
Speed
Effect Comparison – DOE1 vs. DOE2
Factor
% Bias
DOE1
% Bias
DOE2
% CV
DOE1
% CV
DOE2
Aspiration Speed 0 0 0 0
Aspiration Delay 0 0 (+) 0
Aspiration Retract
Speed 0 0 (+) 0
Asp lead/Disp Trail Air
Gap 0 0 (-) (-)
Conditioning (+) (+) (+) (+)
Dispense Speed 0 (-) 0 (-)
Dispense Delay 0 0 0 0
Retract Speed (+) 0 0 0
Break-off Speed 0 0 (-) 0
Confirmation Run
Set-Up
• 3 Liquid Classes: 1. Best conditions from DOE runs 2. Best conditions predicted by effects model 3. Original settings
• 2 calibration modifications: 1. Original 2. Reduced off-set
• 2 Volumes: 1. 20 mL 2. 100 mL
• 6 dispense replicates / channel • 8 channels • 6 * 8 = 24 data points per liquid class & volume
Results (Total Averaged Data)
% Bias % CV
• No improvement in %Bias
• Much tighter %CV for settings predicted by the model
• Single outlier in original liquid class No solution was added to the wells (robotic failure?)
Results (Outlier Excluded)
OldDOE Prediction-OffsetDOE PredictionDOE Data-OffsetDOE Data
10.0
7.5
5.0
2.5
0.0
-2.5
-5.0
Liquid Class
Av
era
ge
% B
ias
Boxplot of Average % Bias, outlier excluded
OldDOE Prediction-OffsetDOE PredictionDOE Data-OffsetDOE Data
700
600
500
400
300
200
100
0
-100
-200
Liquid Class
Av
era
ge
%C
V o
f b
ias
Boxplot of Average %CV of bias, outlier excluded
% Bias % CV
• No improvement in %Bias
• Much tighter %CV for settings predicted by the model
Conclusions - Strategy -
• No significant difference between robots (?) Liquid classes can be transferred
• Optimization at 20 mL can be transferred to larger volumes
• Bias may be addressed with calibration Liquid class can be optimized for precision
• Placket-Burman design is efficient to screen a number of factors and reduce the total. Fold-over design helps understanding main factors
• Even with a limited model, improvements can be achieved
• Numerous interactions require a fractional factorial design for complete modeling
Conclusions - DOE Analysis -
• Response may need log-transformation
• Bias and Precision are driven by different factors with some overlapp
• Most factors interact. Few stand-alone main effects.
• Confounded models may not adequately predict performance
• Blocking for factors that are not going to be optimized further can enhance analysis of the remaining factors
Path Forward
• Characterization DOE and eventually a Response Surface DOE with reduced number of factors
• Repeat the study for a protein solution (2-5% BSA)
• Improve experimental design based on experience with this study:
– No conditioning
– Focus on lowest volume
– Consider a fractional factorial design with less replication for screening
Back-ups
DOE1 – Residual Plots
0.500.250.00-0.25-0.50
99
90
50
10
1
Residual
Pe
rce
nt
1.21.00.80.60.4
0.50
0.25
0.00
-0.25
-0.50
Fitted Value
Re
sid
ua
l
0.40.20.0-0.2-0.4
24
18
12
6
0
Residual
Fre
qu
en
cy
454035302520151051
0.50
0.25
0.00
-0.25
-0.50
Observation Order
Re
sid
ua
l
Normal Probability Plot Versus Fits
Histogram Versus Order
DOE1, Residual Plots for Log %Bias
DOE2 – Residual Plots
0.500.250.00-0.25-0.50
99
90
50
10
1
Residual
Pe
rce
nt
1.20.90.60.3
0.50
0.25
0.00
-0.25
-0.50
Fitted Value
Re
sid
ua
l
0.40.20.0-0.2-0.4-0.6
8
6
4
2
0
Residual
Fre
qu
en
cy
454035302520151051
0.50
0.25
0.00
-0.25
-0.50
Observation Order
Re
sid
ua
l
Normal Probability Plot Versus Fits
Histogram Versus Order
DOE2, Residual Plots for Log %CV
0.500.250.00-0.25-0.50
99
90
50
10
1
Residual
Pe
rce
nt
1.41.21.00.80.6
0.50
0.25
0.00
-0.25
-0.50
Fitted Value
Re
sid
ua
l
0.40.20.0-0.2-0.4
12
9
6
3
0
Residual
Fre
qu
en
cy
454035302520151051
0.50
0.25
0.00
-0.25
-0.50
Observation Order
Re
sid
ua
l
Normal Probability Plot Versus Fits
Histogram Versus Order
DOE2, Residual Plots for Log %Bias
Comparison of DOE1 & 2, Main Effects
15050
1.0
0.9
0.8
100050 605 100
100
1.0
0.9
0.8
y esno 50050 100050
605
1.0
0.9
0.8
20020
A sp Speed
Me
an
A sp delay A sp Retract Speed A sp lead/Disp Trail A ir Gap
Dispense Trailing A ir Gap C onditioning Disp Speed Disp Delay
Retract Speed Break-off Speed
DOE1, Main Effects Plot for Log %BiasData Means
25050
1.1
1.0
0.9
100050 605
100
1.1
1.0
0.9
y esno 50050
100050
1.1
1.0
0.9
605 20020
A sp Speed
Me
an
A sp delay A sp Retract Speed
A sp lead/Disp Trail A ir Gap C onditioning Disp Speed
Disp Delay Retract Speed Break-off Speed
DOE2, Main Effects Plot for Log %BiasData Means
Comparison of DOE1 & 2, Main Effects
15050
0.5
0.4
0.3
100050 605 100
100
0.5
0.4
0.3
y esno 50050 100050
605
0.5
0.4
0.3
20020
A sp Speed
Me
an
A sp delay A sp Retract Speed A sp lead/Disp Trail A ir Gap
Dispense Trailing A ir Gap C onditioning Disp Speed Disp Delay
Retract Speed Break-off Speed
DOE1, Main Effects Plot for Log %CVData Means
25050
0.9
0.8
0.7
100050 605
100
0.9
0.8
0.7
y esno 50050
100050
0.9
0.8
0.7
605 20020
A sp SpeedM
ea
nA sp delay A sp Retract Speed
A sp lead/Disp Trail A ir Gap C onditioning Disp Speed
Disp Delay Retract Speed Break-off Speed
DOE2, Main Effects Plot for Log %CVData Means
DOE1, Results, Second Order Factor Model
• Aspiration Volume has the largest effect for %CV → Not practical to improve process by volume. Required to pipette multiple volumes. *Use the small volume for future runs*
• Conditioning has the largest effect for %Bias → Do not condition during future runs.
ACBC
ABDLEF
ALJH
AJAD
KBCAGAFAKAEAH
AG
43210
Te
rm
Standardized Effect
2.064
K Retract Speed
L Break-off Speed
A Target V olume (uL)
B A sp Speed
C A sp delay
D A sp Retract Speed
E A sp lead/Disp Trail A ir Gap
F Dispense Trailing A ir Gap
G C onditioning
H Disp Speed
J Disp Delay
Factor Name
DOE1 with Volume, Pareto(response is Log %Bias, Alpha = 0.05)
ABAH
JAE
KALACBCAJAKAFHBFDLE
AGAD
GCA
76543210
Te
rm
Standardized Effect
2.064
K Retract Speed
L Break-off Speed
A Target V olume (uL)
B A sp Speed
C A sp delay
D A sp Retract Speed
E A sp lead/Disp Trail A ir Gap
F Dispense Trailing A ir Gap
G C onditioning
H Disp Speed
J Disp Delay
Factor Name
DOE1 with Volume, Pareto(response is Log %CV, Alpha = 0.05)
DOE2 – ANOVA of log %CV
Analysis of Variance for Log %CV (coded units)
Source DF Seq SS Adj SS Adj MS F P
Main Effects 9 2.15259 2.15259 0.23918 1.73 0.116
Asp Speed 1 0.00360 0.00360 0.00360 0.03 0.873
Asp delay 1 0.02056 0.02056 0.02056 0.15 0.702
Asp Retract Speed 1 0.00006 0.00006 0.00006 0.00 0.983
Asp lead/Disp Trail Air Gap 1 0.46353 0.46353 0.46353 3.35 0.075
Conditioning 1 1.01453 1.01453 1.01453 7.34 0.010
Disp Speed 1 0.61547 0.61547 0.61547 4.45 0.042
Disp Delay 1 0.00050 0.00050 0.00050 0.00 0.952
Retract Speed 1 0.00440 0.00440 0.00440 0.03 0.859
Break-off Speed 1 0.02993 0.02993 0.02993 0.22 0.644
Residual Error 38 5.25335 5.25335 0.13825
Lack of Fit 14 2.57768 2.57768 0.18412 1.65 0.136
Pure Error 24 2.67567 2.67567 0.11149
Total 47 7.40594
Unusual Observations for Log %CV
Obs StdOrder Log %CV Fit SE Fit Residual St Resid
40 40 1.33029 0.59572 0.16971 0.73456 2.22R
R denotes an observation with a large standardized residual.
Estimated Coefficients for Log %CV using data in uncoded units
Term Coef
Constant 1.03053
Asp Speed 0.000086644
Asp delay -4.35743E-05
Asp Retract Speed -0.00004191
Asp lead/Disp Trail Air Gap -0.0196538
Conditioning 0.145383
Disp Speed -5.03271E-04
Disp Delay -6.78313E-06
Retract Speed -0.00034799
Break-off Speed 0.000277455
Factorial Fit: Log %CV versus Asp Speed, Asp delay, ... Estimated Effects and Coefficients for Log %CV (coded units)
Term Effect Coef SE Coef T P
Constant 0.7983 0.05367 14.87 0.000
Asp Speed 0.0173 0.0087 0.05367 0.16 0.873
Asp delay -0.0414 -0.0207 0.05367 -0.39 0.702
Asp Retract Speed -0.0023 -0.0012 0.05367 -0.02 0.983
Asp lead/Disp Trail Air Gap -0.1965 -0.0983 0.05367 -1.83 0.075
Conditioning 0.2908 0.1454 0.05367 2.71 0.010
Disp Speed -0.2265 -0.1132 0.05367 -2.11 0.042
Disp Delay -0.0064 -0.0032 0.05367 -0.06 0.952
Retract Speed -0.0191 -0.0096 0.05367 -0.18 0.859
Break-off Speed 0.0499 0.0250 0.05367 0.47 0.644
S = 0.371815 PRESS = 8.38208
R-Sq = 29.07% R-Sq(pred) = 0.00% R-Sq(adj) = 12.27%
DOE2 – ANOVA of log %Bias
Analysis of Variance for Log %Bias (coded units)
Source DF Seq SS Adj SS Adj MS F P
Main Effects 9 1.23678 1.23678 0.137420 1.22 0.312
Asp Speed 1 0.08264 0.08264 0.082638 0.73 0.397
Asp delay 1 0.00415 0.00415 0.004153 0.04 0.849
Asp Retract Speed 1 0.02543 0.02543 0.025431 0.23 0.637
Asp lead/Disp Trail Air Gap 1 0.06964 0.06964 0.069644 0.62 0.436
Conditioning 1 0.49750 0.49750 0.497495 4.42 0.042
Disp Speed 1 0.49657 0.49657 0.496573 4.41 0.042
Disp Delay 1 0.00262 0.00262 0.002625 0.02 0.879
Retract Speed 1 0.04862 0.04862 0.048619 0.43 0.515
Break-off Speed 1 0.00961 0.00961 0.009605 0.09 0.772
Residual Error 38 4.27884 4.27884 0.112601
Lack of Fit 14 1.78955 1.78955 0.127825 1.23 0.316
Pure Error 24 2.48929 2.48929 0.103721
Total 47 5.51562
Unusual Observations for Log %Bias
Obs StdOrder Log %Bias Fit SE Fit Residual St Resid
40 40 1.53174 0.85781 0.15316 0.67393 2.26R
44 44 1.74424 1.07701 0.15316 0.66723 2.23R
48 48 1.72926 1.01078 0.15316 0.71848 2.41R
R denotes an observation with a large standardized residual.
Estimated Coefficients for Log %Bias using data in uncoded units
Term Coef
Constant 1.03024
Asp Speed 0.000414925
Asp delay -1.95826E-05
Asp Retract Speed 0.00083700
Asp lead/Disp Trail Air Gap -0.00761819
Conditioning 0.101806
Disp Speed -4.52052E-04
Disp Delay 0.000015568
Retract Speed 0.00115731
Break-off Speed -1.57179E-04
Factorial Fit: Log %Bias versus Asp Speed, Asp delay, ... Estimated Effects and Coefficients for Log %Bias (coded units)
Term Effect Coef SE Coef T P
Constant 0.9755 0.04843 20.14 0.000
Asp Speed 0.0830 0.0415 0.04843 0.86 0.397
Asp delay -0.0186 -0.0093 0.04843 -0.19 0.849
Asp Retract Speed 0.0460 0.0230 0.04843 0.48 0.637
Asp lead/Disp Trail Air Gap -0.0762 -0.0381 0.04843 -0.79 0.436
Conditioning 0.2036 0.1018 0.04843 2.10 0.042
Disp Speed -0.2034 -0.1017 0.04843 -2.10 0.042
Disp Delay 0.0148 0.0074 0.04843 0.15 0.879
Retract Speed 0.0637 0.0318 0.04843 0.66 0.515
Break-off Speed -0.0283 -0.0141 0.04843 -0.29 0.772
S = 0.335561 PRESS = 6.82718
R-Sq = 22.42% R-Sq(pred) = 0.00% R-Sq(adj) = 4.05%
% Bias Interaction Plots: DOE1 vs. DOE 2
100050 yesno 100050 20020
1.10
0.95
0.80
1.10
0.95
0.80
1.10
0.95
0.80
1.10
0.95
0.80
Asp Speed
Asp delay
Conditioning
Disp Delay
Break-off Speed
50
250
Speed
Asp
50
1000
Asp delay
no
yes
Conditioning
50
1000
Delay
Disp
Interaction Plot for Log %BiasData Means
100050 yesNo 100050 20020
6
0
-6
6
0
-6
6
0
-6
6
0
-6
aspiration speed*
aspiration delay
conditioning volume**
dispense delay
Dispense Break-off Speed***
50
150
speed*
aspiration
50
1000
delay
aspiration
No
yes
volume**
conditioning
50
1000
delay
dispense
Interaction Plot for Average Run Bias (%)Data Means
• 2nd Level interactions are confounded in the Plackett Burman Design
• Results from both DOE studies indicate interactions are significant
• A screening study with clear 2-level interactions is needed to learn more
• Mostly similar effects. Differences may be due to:
DOE 1 run with volume as a factor
DOE 2 had a reduced number of factors (9) from DOE (11)
DOE1 DOE2
% Bias Interaction Plots: DOE1 vs. DOE 2
• 2nd Level interactions are confounded in the Plackett Burman Design
• Results from both DOE studies indicate interactions are significant
• A screening study with clear 2-level interactions is needed to learn more
• Mostly similar effects. Differences may be due to:
DOE 1 run with volume as a factor
DOE 2 had a reduced number of factors (9) from DOE (11)
DOE1 DOE2
100050 yesNo 100050 20020
102
96
90
102
96
90
102
96
90
102
96
90
aspiration speed*
aspiration delay
conditioning volume**
dispense delay
Dispense Break-off Speed***
50
150
speed*
aspiration
50
1000
delay
aspiration
No
yes
volume**
conditioning
50
1000
delay
dispense
Interaction Plot for Average Run Accuracy (%)Data Means
100050 yesno 100050 20020
1.0
0.8
0.61.0
0.8
0.61.0
0.8
0.61.0
0.8
0.6
Asp Speed
Asp delay
Conditioning
Disp Delay
Break-off Speed
50
250
Speed
Asp
50
1000
Asp delay
no
yes
Conditioning
50
1000
Delay
Disp
Interaction Plot for Log %CVData Means