Wear is an inevitable effect when handling abrasive materials in processing lines. Wear cannot be avoided, but it can be controlled by protecting exposed parts of your plant with a wear resistant lining.

More than 250,000 sqm of installed linings in more than 180 cement plants worldwide is your guarantee that Densit® wear protection linings are designed to endure. Our goal is to extend the lifetime and

security of your cement plant systems.

It takes very little time to install a Densit® wear protection lining or a combined lining of Densit® wear protection material and a very light weight and excellent heat reduction material.

Repairs of existing ceramic linings are very easy with Densit® wear protection materials and it can be executed in a short time.

Wear-Con Densit can offer single system components like pipes, tanks, cyclones chutes, etc., including a Densit® wear protection lining.

Furthermore, we can offer a measuring of your old pipe system.

In today’s competitive world it is essential to perform well. In order for Densit to maintain its leader-ship position, it is important continuously to follow the technical development.

Technical specifications Densit® Standard Wear Protection Products

WEAR-CONCEPTS106 N.W. BUSINESS PARK LANERIVERSIDE, MO 64150

PHONE 1-816-587-1923WWW.WEARCON.COMDENSIT@WEARCON.COM

Densit a/s has more than 20 years of experience within development, production and installation of reliable ceramic wear protection materials.Densit® Wear protection materials and systems are used worldwide in the power plant industry, steel industry, cement industry and in the mining industry.Wear-Concepts® is a specialty supplier, designer and installer of wear-resistant products, continually striving to provide only top quality solutions and services throughout a wide range of industries. Our mission is to help our customers minimize both the costs and downtime associated with operating their business. Through a host of wear materials and products, we put our many years of experience to work to provide our customers with solutions to some of the toughest wear issues that exist!In addition to employing knowledgeable wear-specialists, Wear-Con also offers our own MSHA Part 46 certified field crews capable of performing on-site rebuilds, repairs, installations and upgrades. Wear-Con’s uniquely qualified staff also includes a team of experienced engineers ready to assist in the design of unique, innovative solutions, utilizing electronic drawings and documents to take that solution from concept to installation.For further technical information and literature please contact the following:

Ceramic wear protection material for cement plants

Densit® Wear 500

Densit® Wear 1000

Densit® Wear 2000

Low temperat. High temporat.

Cast Flex Spray Flex Cast Flex Spray Rapid Cast HT Flex HT

Quality of material Kg/m3 2400 2400 2400 2800 2850 2850 2400 2900 3000 2970

Hardness Mohs scale 7.0 7.0 7.0 9.0 9.0 9.0 9.0 9.0 9.0

Compressive strength MPa 130 100 100 200 170 160 110 160 170 135

Flexural strength MPa 16 16 16 25 23 20 12 20 16 15

Coefficient of thermal exp. 1/°C 1.0x10-5 1.0x10-5 1.0x10-5 1.0x10-5 1.0x10-5 1.0x10-5 1.0x10-5 1.0x10-3 1.0x10-5 1.0x10-5

Thermal conductivity W/m °C 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

Maximum service temperature °C 400 400 400 400 400 400 400 400 1200 1200

Abrasion resistance cm3/50 m2 2.5-3.5 2.5-3.5 2.5-3.5 1.5-2.0 0.5-1.0 0.5-1.0 1.5-2.0 0.5-1 0.5-1.0 0.5-1.0

Casting shrinking Vol. % 0.2 0.2 0.2 0.2 0.2 0.2 0.7 0.2 0.2 0.2

% CaO 16 16 16 21 14 14 17 14 6 6

Chemical % Sio2 82 82 82 16 30 30 50 30 7 7

composition % Al2O3+TiO2 58 53 53 30 53 84 84

SiC

vs 01.0

Product overviewMATERIALS

WEA

RSPR

AY

WEA

RCAS

T W

EARF

LEX DENSIT® WEARFLEX

Densit® WearFlex is a range of extremely high-strength compounds combined with hard-wearing aggregates.Densit® WearFlex is available as both low- and high-temperature products, handling process temperatures up to 400°C (750°F) and 1200°C (2190°F) respectively. Densit® WearFlex products can be trowelled directly onto an anchoring mesh in a thickness of 3/4”-2”.

DENSIT® WEARCASTDensit® WearCast is a range of extremely high-strength compounds combined with hard-wearing aggregates.Densit® WearCast is available as both low- and high-temperature products, handling process temperatures up to 400°C (750°F) and 1200°C (2190°F) respectively. Densit® WearCast products can be cast in a wide range of shapes.

DENSIT® WEARSPRAYDensit® WearSpray consists of an extremely high-strength compound combined with hard-wearing aggregates. The maximum permissible process temperature is 400°C (750°F). Densit® WearSpray is installed by spraying onto an anchoring mesh, giving fl exibility and speed in installation.

CONCEPTS

DENS

ULAT

E C

OMPO

NENT

S

DENSIT® COMPONENTSThe linings are completely jointless and can be formed into any geometry.The fl exibility and smoothness means that the lining can be formed into the ideal shape, graduating seamlessly in thickness to meet the need for greater or less wear protection in different areas within a component.

DENSIT® INSULATED WEAR PROTECTIONDensulate insulated wear-resistant linings are designed to protect components against erosive wear, while at the same time reducing heat loss by radiation. They consist of Densit® wear protection lining installed over an underlying insulation layer.

Application areas:• Chutes for clinker, slag,

coal, cement• Grinding mill systems

for raw mill, clinker, slag, coal, cement

• Separator for cement, coal slag

• Cyclone for cement, slag, coal

• Clinker cooler cyclones• Tertiarduct• Flash dryer• Pneumatic pipe

transport for coal, ash, cement

• Clinker cooler• Filter housing• Ducts• Bunker• Silos• Chain conveyor• Fan housing