DELAY TIMER & CONTACTOR RETROFIT · DELAY TIMER & CONTACTOR RETROFIT CONSERVER® XL2 INSTALLING...

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07610-004-43-14-B 1 of 4 1. Disconnect electrical power supplies and tag-out in accordance with procedures and codes. 2. Remove/flip back the top of the control box. 3. Remove the terminal block nut, terminal block, and insulator. 4. Put the delay timer mount on the stud from the last step, with the bend in the metal facing as shown below. 5. Place the insulator, terminal block, and terminal block nut removed in step 3 back on the stud just like they were, over top of the mount placed in the last step. 6. Tighten the terminal block nut. DELAY TIMER & CONTACTOR RETROFIT CONSERVER ® XL2 Disconnect electrical power at the breaker or disconnect switch and tag-out in accordance with procedures and codes. The timer mount from the kit is used in this step. 06401-004-42-60 DELAY TIMER & CONTACTOR RETROFIT KIT 1 Contactor - 05945-109-05-69 3 Lock Nuts - 05310-373-01-00 1 Delay Timer - 05945-004-42-10 1 Delay Timer Cover - 05700-004-42-54 1 Contactor Mount - 05700-004-42-51 1 Delay Timer Mount - 05700-004-42-52 1 Wire & Connector Kit - 05700-004-43-15 INSTALLING PARTS

Transcript of DELAY TIMER & CONTACTOR RETROFIT · DELAY TIMER & CONTACTOR RETROFIT CONSERVER® XL2 INSTALLING...

Page 1: DELAY TIMER & CONTACTOR RETROFIT · DELAY TIMER & CONTACTOR RETROFIT CONSERVER® XL2 INSTALLING PARTS 7. Put the delay timer, delay timer cover, and one lock nut on the open stud

07610-004-43-14-B 1 of 4

1. Disconnect electrical power supplies and tag-out in accordance with procedures and codes.

2. Remove/flip back the top of the control box.

3. Remove the terminal block nut, terminal block, and insulator.

4. Put the delay timer mount on the stud from the last step, with the bend in the metal facing as shown below.

5. Place the insulator, terminal block, and terminal block nut removed in step 3 back on the stud just like they were, over top of the mount placed in the last step.

6. Tighten the terminal block nut.

DELAY TIMER & CONTACTOR RETROFIT

CONSERVER® XL2

Disconnect electrical power at the breaker or disconnect switch and

tag-out in accordance with procedures and codes.

The timer mount from the kit is used in this step.

06401-004-42-60DELAY TIMER & CONTACTORRETROFIT KIT

• 1 Contactor - 05945-109-05-69

• 3 Lock Nuts - 05310-373-01-00

• 1 Delay Timer - 05945-004-42-10

• 1 Delay Timer Cover - 05700-004-42-54

• 1 Contactor Mount - 05700-004-42-51

• 1 Delay Timer Mount - 05700-004-42-52

• 1 Wire & Connector Kit - 05700-004-43-15

INSTALLING PARTS

Page 2: DELAY TIMER & CONTACTOR RETROFIT · DELAY TIMER & CONTACTOR RETROFIT CONSERVER® XL2 INSTALLING PARTS 7. Put the delay timer, delay timer cover, and one lock nut on the open stud

07610-004-43-14-B 2 of 4

DELAY TIMER & CONTACTOR RETROFIT CONSERVER® XL2

INSTALLING PARTS 7. Put the delay timer, delay timer cover, and one lock nut on the open stud on the delay timer mount.

8. Tighten the lock nut.9. Remove the four nuts holding the timer mounting bracket to the control box.

10. Lift the timer mounting bracket and timer up just far enough to fit the holes on the contactor mount over the left two studs.

11. Place the contactor mount over the left two studs.

The contactor mount from the kit is used in this step.

The delay timer, delay timer cover, and one lock nut from the kit are used

in this step.

Page 3: DELAY TIMER & CONTACTOR RETROFIT · DELAY TIMER & CONTACTOR RETROFIT CONSERVER® XL2 INSTALLING PARTS 7. Put the delay timer, delay timer cover, and one lock nut on the open stud

07610-004-43-14-B 3 of 4

INSTALLING PARTS 12. Put the timer mounting bracket and timer back down onto the left two studs over top of the contactor mount.

13. Replace the four nuts that hold the timer mounting bracket to the control box and tighten them down.

14. Get wire #1 and wire #2 from the wire and connector kit and connect Wire #1 to the new contactor (R2 L2) and Wire #2 to the new contactor (R2 L1).

15. Place the contactor on the contactor mount studs with the wires connected in the last step facing the front of the control box. Tighten the two lock nuts on the studs.

The contactor, wire #1, and wire #2 from the kit

are used in this step. (It is easier to connect these wires now than

in the wiring section of the instructions when

the contactor is already installed.)

DELAY TIMER & CONTACTOR RETROFIT CONSERVER® XL2

RETROFIT KIT ASSEMBLY(DETAIL)

POINT TO POINT(SCHEMATIC)

NUM REVISION CONTROL# ORIG DRWNBY

DATE PARTS LIST

WIRE #1

WIRE #1

WIRE #2

WIRE #2

WIRE #5WIRE #5

WIRE #6

WIRE #6

(EXISITNG)BLK

BLK

BLK

WHT

WHT

RED RED

ORG/ BLK

ORG/ BLK

(EXISTING)WHT

(EXISTING)WHT

DELAY TIMER

DELAY TIMER(CONTACTOR)

NEUTRIAL(TERMINAL BOARD)

MOTOR(CONTACTOR)

120V(TERMINAL

BLOCK)

WHTWIRE #7 WAGO 2 T2

(EXISITNG)BLK

WIRE #4WHT

WAGO 2

T1

MOTOR 1 (115V)

+-R2

L2 L1

L1

L2

L1

L2

L1

WIRE #3WHT

L2

L1 L1

L2

R1

COIL

COIL

BLK

WAGO 2

V1U1 ˜W1

V1U2W2

W1

V1

W2 U2 V1

U1 ˜

L1

R2 T1

T2

M1

MOTOR 2 (115V)

M2

NEW TIMER ASSEMBLY

(EXISTING) TERMINAL BLOCK INSULATOR

05700-004-43-15 RETROFIT KIT, CONS XL2 (WIRES AND CONNECTORS) WIRE NO COLOR GAUGE LENGTH TERMINAL 1 NO TERMINAL 2 NO

1 WHT 14 12 NONE 05940-003-77-032 BLK 14 12 NONE 05940-003-77-033 WHT 14 6 NONE WAGO 24 WHT 14 2 05940-003-77-03 WAGO 25 RED 18 8 05940-003-77-07 05940-003-77-076 ORG/BLK 18 8 05700-003-77-07 05940-003-77-077 WHT 14 4 05700-003-77-03 WAGO 2

(EXISTING)MECHANICAL TIMER BRACKET

NEW CONTACTORASSEMBLY

RE-USE BLACK WIRE THAT WAS REMOVED FROM (R1-L2) NOTED IN DELAY TIMER INSTRUCTIONS (07610-004-43-10)

VIEWS USED FOR INSTALLATION INSTRUCTIONS

The contactor and two lock nuts from the kit are

used in this step.

Page 4: DELAY TIMER & CONTACTOR RETROFIT · DELAY TIMER & CONTACTOR RETROFIT CONSERVER® XL2 INSTALLING PARTS 7. Put the delay timer, delay timer cover, and one lock nut on the open stud

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WASH TANK REPLACEMENT DELTA

WIRING Reference the Wiring Diagram below in conjunction with these instructions.

1. Remove the wire attached to R1 L2 connected to terminal block L1.

2. Attach wire #2 from R2 L1 to terminal block L1.

3. Attach wire #3 from R1 L2 to terminal block L2.

4. Attach the white wire from M2 (connected using wagos to wire #4) to R2 T2.

5. Attach the black wire from M2 (connected using wagos) to the black wire that was removed in step 1 and attach to R2 T1.

6. Attach wire #5 to delay timer (-) from R2 coil.

7. Attach wire #6 to delay timer (+) from R1 coil.

8. Attach the white wire from M1 (connected to wire #7 using wagos) to R1 T2.

9. Attach wire #8 from the opposite side of the new contactor coil to the neutral common.

RETROFIT KIT ASSEMBLY(DETAIL)

POINT TO POINT(SCHEMATIC)

NUM REVISION CONTROL# ORIG DRWNBY

DATE PARTS LIST

WIRE #1

WIRE #1

WIRE #2

WIRE #2

WIRE #5WIRE #5

WIRE #6

WIRE #6

(EXISITNG)BLK

BLK

BLK

WHT

WHT

RED RED

ORG/ BLK

ORG/ BLK

(EXISTING)WHT

(EXISTING)WHT

DELAY TIMER

DELAY TIMER(CONTACTOR)

NEUTRIAL(TERMINAL BOARD)

MOTOR(CONTACTOR)

120V(TERMINAL

BLOCK)

WHTWIRE #7 WAGO 2 T2

(EXISITNG)BLK

WIRE #4WHT

WAGO 2

T1

MOTOR 1 (115V)

+-R2

L2 L1

L1

L2

L1

L2

L1

WIRE #3WHT

L2

L1 L1

L2

R1

COIL

COIL

BLK

WAGO 2

V1U1 ˜W1

V1U2W2

W1

V1

W2 U2 V1

U1 ˜

L1

R2 T1

T2

M1

MOTOR 2 (115V)

M2

NEW TIMER ASSEMBLY

(EXISTING) TERMINAL BLOCK INSULATOR

05700-004-43-15 RETROFIT KIT, CONS XL2 (WIRES AND CONNECTORS) WIRE NO COLOR GAUGE LENGTH TERMINAL 1 NO TERMINAL 2 NO

1 WHT 14 12 NONE 05940-003-77-032 BLK 14 12 NONE 05940-003-77-033 WHT 14 6 NONE WAGO 24 WHT 14 2 05940-003-77-03 WAGO 25 RED 18 8 05940-003-77-07 05940-003-77-076 ORG/BLK 18 8 05700-003-77-07 05940-003-77-077 WHT 14 4 05700-003-77-03 WAGO 2

(EXISTING)MECHANICAL TIMER BRACKET

NEW CONTACTORASSEMBLY

RE-USE BLACK WIRE THAT WAS REMOVED FROM (R1-L2) NOTED IN DELAY TIMER INSTRUCTIONS (07610-004-43-10)

VIEWS USED FOR INSTALLATION INSTRUCTIONS

NEUTRAL TERMINAL BOARD

(07610-004-43-14)WIRE #8