DELAY TIMER & CONTACTOR RETROFIT · DELAY TIMER & CONTACTOR RETROFIT CONSERVER® XL2 INSTALLING...
Transcript of DELAY TIMER & CONTACTOR RETROFIT · DELAY TIMER & CONTACTOR RETROFIT CONSERVER® XL2 INSTALLING...
07610-004-43-14-B 1 of 4
1. Disconnect electrical power supplies and tag-out in accordance with procedures and codes.
2. Remove/flip back the top of the control box.
3. Remove the terminal block nut, terminal block, and insulator.
4. Put the delay timer mount on the stud from the last step, with the bend in the metal facing as shown below.
5. Place the insulator, terminal block, and terminal block nut removed in step 3 back on the stud just like they were, over top of the mount placed in the last step.
6. Tighten the terminal block nut.
DELAY TIMER & CONTACTOR RETROFIT
CONSERVER® XL2
Disconnect electrical power at the breaker or disconnect switch and
tag-out in accordance with procedures and codes.
The timer mount from the kit is used in this step.
06401-004-42-60DELAY TIMER & CONTACTORRETROFIT KIT
• 1 Contactor - 05945-109-05-69
• 3 Lock Nuts - 05310-373-01-00
• 1 Delay Timer - 05945-004-42-10
• 1 Delay Timer Cover - 05700-004-42-54
• 1 Contactor Mount - 05700-004-42-51
• 1 Delay Timer Mount - 05700-004-42-52
• 1 Wire & Connector Kit - 05700-004-43-15
INSTALLING PARTS
07610-004-43-14-B 2 of 4
DELAY TIMER & CONTACTOR RETROFIT CONSERVER® XL2
INSTALLING PARTS 7. Put the delay timer, delay timer cover, and one lock nut on the open stud on the delay timer mount.
8. Tighten the lock nut.9. Remove the four nuts holding the timer mounting bracket to the control box.
10. Lift the timer mounting bracket and timer up just far enough to fit the holes on the contactor mount over the left two studs.
11. Place the contactor mount over the left two studs.
The contactor mount from the kit is used in this step.
The delay timer, delay timer cover, and one lock nut from the kit are used
in this step.
07610-004-43-14-B 3 of 4
INSTALLING PARTS 12. Put the timer mounting bracket and timer back down onto the left two studs over top of the contactor mount.
13. Replace the four nuts that hold the timer mounting bracket to the control box and tighten them down.
14. Get wire #1 and wire #2 from the wire and connector kit and connect Wire #1 to the new contactor (R2 L2) and Wire #2 to the new contactor (R2 L1).
15. Place the contactor on the contactor mount studs with the wires connected in the last step facing the front of the control box. Tighten the two lock nuts on the studs.
The contactor, wire #1, and wire #2 from the kit
are used in this step. (It is easier to connect these wires now than
in the wiring section of the instructions when
the contactor is already installed.)
DELAY TIMER & CONTACTOR RETROFIT CONSERVER® XL2
RETROFIT KIT ASSEMBLY(DETAIL)
POINT TO POINT(SCHEMATIC)
NUM REVISION CONTROL# ORIG DRWNBY
DATE PARTS LIST
WIRE #1
WIRE #1
WIRE #2
WIRE #2
WIRE #5WIRE #5
WIRE #6
WIRE #6
(EXISITNG)BLK
BLK
BLK
WHT
WHT
RED RED
ORG/ BLK
ORG/ BLK
(EXISTING)WHT
(EXISTING)WHT
DELAY TIMER
DELAY TIMER(CONTACTOR)
NEUTRIAL(TERMINAL BOARD)
MOTOR(CONTACTOR)
120V(TERMINAL
BLOCK)
WHTWIRE #7 WAGO 2 T2
(EXISITNG)BLK
WIRE #4WHT
WAGO 2
T1
MOTOR 1 (115V)
+-R2
L2 L1
L1
L2
L1
L2
L1
WIRE #3WHT
L2
L1 L1
L2
R1
COIL
COIL
BLK
WAGO 2
V1U1 ˜W1
V1U2W2
W1
V1
W2 U2 V1
U1 ˜
L1
R2 T1
T2
M1
MOTOR 2 (115V)
M2
NEW TIMER ASSEMBLY
(EXISTING) TERMINAL BLOCK INSULATOR
05700-004-43-15 RETROFIT KIT, CONS XL2 (WIRES AND CONNECTORS) WIRE NO COLOR GAUGE LENGTH TERMINAL 1 NO TERMINAL 2 NO
1 WHT 14 12 NONE 05940-003-77-032 BLK 14 12 NONE 05940-003-77-033 WHT 14 6 NONE WAGO 24 WHT 14 2 05940-003-77-03 WAGO 25 RED 18 8 05940-003-77-07 05940-003-77-076 ORG/BLK 18 8 05700-003-77-07 05940-003-77-077 WHT 14 4 05700-003-77-03 WAGO 2
(EXISTING)MECHANICAL TIMER BRACKET
NEW CONTACTORASSEMBLY
RE-USE BLACK WIRE THAT WAS REMOVED FROM (R1-L2) NOTED IN DELAY TIMER INSTRUCTIONS (07610-004-43-10)
VIEWS USED FOR INSTALLATION INSTRUCTIONS
The contactor and two lock nuts from the kit are
used in this step.
07610-004-43-14-B 4 of 4
WASH TANK REPLACEMENT DELTA
WIRING Reference the Wiring Diagram below in conjunction with these instructions.
1. Remove the wire attached to R1 L2 connected to terminal block L1.
2. Attach wire #2 from R2 L1 to terminal block L1.
3. Attach wire #3 from R1 L2 to terminal block L2.
4. Attach the white wire from M2 (connected using wagos to wire #4) to R2 T2.
5. Attach the black wire from M2 (connected using wagos) to the black wire that was removed in step 1 and attach to R2 T1.
6. Attach wire #5 to delay timer (-) from R2 coil.
7. Attach wire #6 to delay timer (+) from R1 coil.
8. Attach the white wire from M1 (connected to wire #7 using wagos) to R1 T2.
9. Attach wire #8 from the opposite side of the new contactor coil to the neutral common.
RETROFIT KIT ASSEMBLY(DETAIL)
POINT TO POINT(SCHEMATIC)
NUM REVISION CONTROL# ORIG DRWNBY
DATE PARTS LIST
WIRE #1
WIRE #1
WIRE #2
WIRE #2
WIRE #5WIRE #5
WIRE #6
WIRE #6
(EXISITNG)BLK
BLK
BLK
WHT
WHT
RED RED
ORG/ BLK
ORG/ BLK
(EXISTING)WHT
(EXISTING)WHT
DELAY TIMER
DELAY TIMER(CONTACTOR)
NEUTRIAL(TERMINAL BOARD)
MOTOR(CONTACTOR)
120V(TERMINAL
BLOCK)
WHTWIRE #7 WAGO 2 T2
(EXISITNG)BLK
WIRE #4WHT
WAGO 2
T1
MOTOR 1 (115V)
+-R2
L2 L1
L1
L2
L1
L2
L1
WIRE #3WHT
L2
L1 L1
L2
R1
COIL
COIL
BLK
WAGO 2
V1U1 ˜W1
V1U2W2
W1
V1
W2 U2 V1
U1 ˜
L1
R2 T1
T2
M1
MOTOR 2 (115V)
M2
NEW TIMER ASSEMBLY
(EXISTING) TERMINAL BLOCK INSULATOR
05700-004-43-15 RETROFIT KIT, CONS XL2 (WIRES AND CONNECTORS) WIRE NO COLOR GAUGE LENGTH TERMINAL 1 NO TERMINAL 2 NO
1 WHT 14 12 NONE 05940-003-77-032 BLK 14 12 NONE 05940-003-77-033 WHT 14 6 NONE WAGO 24 WHT 14 2 05940-003-77-03 WAGO 25 RED 18 8 05940-003-77-07 05940-003-77-076 ORG/BLK 18 8 05700-003-77-07 05940-003-77-077 WHT 14 4 05700-003-77-03 WAGO 2
(EXISTING)MECHANICAL TIMER BRACKET
NEW CONTACTORASSEMBLY
RE-USE BLACK WIRE THAT WAS REMOVED FROM (R1-L2) NOTED IN DELAY TIMER INSTRUCTIONS (07610-004-43-10)
VIEWS USED FOR INSTALLATION INSTRUCTIONS
NEUTRAL TERMINAL BOARD
(07610-004-43-14)WIRE #8