DE04 Panel View 5000

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    Pan

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    PanelView 5000 / Logix Integration

    Contents

    Before you begin ............................................................................................................................................................................... 4

    About this lab .................................................................................................................................................................................... 4

    Other RSTechED Labs with related content ..................................................................................................................................... 4

    Tools & prerequisites ........................................................................................................................................................................ 5

    Section 1: Comments, Descriptions and Extended Tag Properties .............................................................. 6

    1.1

    Descriptions and Rung Comments ............................................................................................................................................. 6

    1.2Enabling Tag Extended Properties ............................................................................................................................................. 6

    1.3Referencing Min and Max Extended Tag Properties in Your Logic ............................................................................................ 7

    1.4Engineering Unit, State1 and State0 properties as Pass-Through properties ............................................................................ 9

    1.5Extended Tag Properties in an Array ........................................................................................................................................ 10

    1.6Referencing Tag Extended Properties in your HMI (Informational section only) ...................................................................... 12

    1.7Extended Tag Properties in Different Programming Languages (Information Section Only) .................................................... 13

    1.8Using Pass-Through for Optimized Download / Upload Times ................................................................................................. 14

    1.9Section 1 Summary................................................................................................................................................................... 20

    Section 2: Alarms ........................................................................................................................................ 21

    2.1Working with device-based Alarms and Events (Information Section Only) ............................................................................. 21

    2.2Alarm Shelving Setup in Studio 5000 Logix Designer ........................................................................................................... 23

    2.3Deploying an Application in Studio 5000 View Designer ....................................................................................................... 25

    2.4Shelving Alarms Detailed Steps ............................................................................................................................................. 26

    2.5Shelving Alarms Additional Steps .......................................................................................................................................... 30

    2.6Adding Alarms ........................................................................................................................................................................... 31

    2.7Section 2 Summary................................................................................................................................................................... 34

    Section 3: High-Speed HMI Button Control ................................................................................................ 35

    3.1.Adding the PanelView 5000 to the I/O Configuration of Logix .................................................................................................. 36

    3.2.Adding the HMIBC instruction in Ladder ................................................................................................................................... 37

    3.3Configuring the button on the PanelView 5000......................................................................................................................... 37

    3.4Deploy the modified project to the PanelView 5000 terminal .................................................................................................... 40

    3.5Section 3 Summary................................................................................................................................................................... 41

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    Before you begin

    From the desktop, open the P5K_Demo.ACD in Studio 5000 Logix Designer

    Download the ACD project to the controller designated to your lab station. See your lab station computer monitor for

    information on which controller is dedicated to your station.

    Perform as much of the lab as possible while online with the controller.

    About this lab

    Learn about the premier integration between the Logix Family of programmable automation controllers (PAC) and the new

    PanelView 5000 industrial automation panels.

    This lab is intended to walk you thru the synergy created between these traditionally independent development environments.

    Working in tandem, the PanelView 5000 terminal and the Logix controller family provide differentiation that cannot be realized by

    other vendors building independent products. This allows the Logix controller to focus on control and the PanelView 5000 to

    focus on operator interface to data.

    This lab will be focused on Extended tag Properties and the High-speed HMI Button Control. We will also touch on the Alarms

    and Events introduced with firmware 16.03 as it is part of the PanelView 5000 HMI Premier Integration to Logix. We will use the

    new Studio 5000 Logix Designer (formally RSLogix 5000) and the Studio 5000 View Designer software packages.

    This lab is made up of three sections; each concentrating on one major feature. A presentation or a demo is provided prior to

    every section. All three sections combined take approximately60minutes to complete (not including presentations).

    Other RSTechED Labs with related content

    DE01 Rockwell Software Studio 5000 V22 Productivity Features Preview

    VZ06 FactoryTalk View Site Edition: Implementing FactoryTalk Alarms and Events

    VZ07 Allen-Bradley PanelView 5000: Exploration of the Latest Features

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    Tools & prerequisites

    Software programs required

    The following software is required to complete this lab.

    VMware Workstation

    Studio 5000 Logix Designer (formally RSLogix 5000)

    RSLinx Classic

    Studio 5000 View Designer

    Hardware devices required

    The following hardware is required to complete this lab.

    1756 ControlLogix Chassis

    1756-L75 ControlLogix PAC

    1756-EN2TR ControlLogix Ethernet Bridge

    Desktop Computer with Studio 5000 View Designer and Studio 5000 Logix Designer

    Files required

    The following files are required to complete this lab.

    VMWare image files for the RSTechED 2013 DE04 virtual machines

    ACD project file (PV5K_Demo.ACD) for Studio 5000 Logix Designer

    VPD project file (SuperJuice_Complete.VPD) for Studio 5000 View Designer

    Tag import CSV file (DE04_Passthrough.CSV) containing Pass-through tag examples

    Tag import CSV file (DE04_NoPassthrough.CSV) containing Non Pass-through tag examples

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    Section 1:

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    19 of 44

    20. We are now going to download the current program with pass-through disabled. Begin a download and

    keep track of the amount of time it takes for the program to finish the download process. Record the time.

    You should notice a 20% 30% increase in download time when pass-through is not utilized.

    Designing your application to use pass-through will enhance upload / download times.

    21. Delete all 10 of the myStructureXX_NoPassthroughtags.

    What happens to Project Documentation during a download?

    During a download, all project documentation and extended tag property lists are packed into a database thatlives on extended memory in the controller. Each comment, description, and extended tag property list for all

    AOIs, UDTs, rungs, programs, and tags will be entered into in the project documentation database as eachelement is downloaded to the controller. As the number of project documentation items increase, the size ofthe project documentation database will increase as well as the total number of database entries.

    Pass-Through

    This is probably the single most important optimization technique that can be utilized to minimize downloadand upload times when project documentation is included. Since Pass-Through Display can only be used

    with arrays and UDTs, it is important to organize as many tags as possible into these two groups. ThePass-Through Display setting allows project documentation pertaining to arrays and UDTs to be defined inthe base tag or definition.

    When using arrays, the base tag description and extended tag properties list will be propagated to allmembers of the array. If certain tags in the array must have a unique description or extended tag propertieslist, it can be changed in the tag editor. Any manual changes in project documentation to members of anarray will take priority over the Pass-Through Display information.

    When using UDTs, the data type definition description and extended tag properties list will be propagated toall tags of that data type. Similarly to arrays, if certain members (tags) of a UDT must have a uniquedescription or extended tag properties list, it can be changed in the tag editor. Any manual changes inproject documentation to members in a user defined tag will take priority over the Pass-Through Displayinformation.

    Pass-Through Display allows the description and extended tag properties list to be entered into the projectdocumentation database one time, regardless of how many members are in the array or how many userdefined tag instances exist. If Pass-Through Display was not implemented, every tag and member wouldhave a separate entry in the project documentation database. Using Pass-Through Display wheneverpossible will greatly improve upload and download time performance.

    Rung Comments:

    Rung comments can have an impact on upload and download times. As the total number of rung commentsincrease, so will the number of project documentation database entries. Studio 5000 Logix Designer doesan excellent job compressing rung comments. With that in mind, it is better to have a smaller number oflarge rung comments as opposed to a large number of small rung comments. Since each comment willrequire an entry in the project documentation database, better performance can be achieved by consolidatingas many rung comments as possible into one or several large rung comment(s).

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    20 of 44

    1.9 Section 1 Summary

    You learned

    How to configure Extended Tag Properties

    How to use Extended Tag Properties in Logic

    How Extended Tag Properties will optimize HMI faceplate development

    How project documentation is downloaded and stored in the controller.

    How to use Pass-Through Display to optimize Project Documentation

    You have finished Section 1 of the lab. Please do not continue unto Section 2 until after the instructor demonstration.

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    21 of 44

    Section 2: Alarms

    The PanelView 5000 terminal allows you to subscribe to Logix-based Device Alarms configured in Studio 5000 Logix

    Designer. This feature is referred to as FactoryTalk Alarms and Events. It has been available since ControlLogix firmware

    version 16 and was limited to the FactoryTalk View Site Edition HMI software package. The PanelView 5000 terminals will

    support FactoryTalk Alarms and Events. The Logix-based alarm instructions are used to monitor and control alarm conditions.

    These instructions will integrate alarming between PanelView 5000 applications and Logix controllers. Studio 5000 View

    Designer has two alarm tables to view the alarms, Alarm Summary and Alarm Manager. In this lab, we will primarily be focused

    on exploring the Logix based alarm instructions and the Alarm Manager screen.

    2.1 Working with device-based Alarms and Events (Information Section Only)

    Digital (ALMD)

    A digital alarm (ALMD instruction) is configured to monitor its input for one of the following alarm conditions:

    the input value equal to one

    the input value equal to zero

    When the alarm condition is true, the alarm enters the In Alarmstate. When the alarm condition is false, the alarm enters the

    Normalor Out of Alarmstate.

    Analog (ALMA)

    An analog alarm (ALMA instruction) can be configured to monitor for two types of alarm conditions:

    Level

    Rate of Change

    Level Alarmsmonitor an input for alarm conditions that go In Alarmwhen the input value goes above or below predefined

    limits. When defining a level alarm, you can configure up to four alarm level conditions each with limits (sometimes called

    thresholds), a severity and alarm message. The supported alarm conditions are:

    High High (HIHI)

    High (HI)

    Low (LO)

    Low Low (LOLO)

    Rate of Changealarms monitor an input for alarm conditions that go In Alarmwhen the input value changes faster or slower

    than predefined limits. When defining a rate of change alarm, you can configure up to two rate of change conditions each with

    limits, a severity, and an alarm message. The supported alarm conditions are:

    Rate of Change Positive (ROC_POS)

    Rate of Change Negative (ROC_NEG)

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    22 of 44

    Advantages o f alarming ins tructions in the control ler

    Alarm instructions are programmed only once, reducing programming effort and errors.

    Alarm conditions are detected more quickly.

    HMI tags are not required, reducing overhead and device tag mapping errors.

    Alarms are managed, processed, and preserved by controllers, even if the HMI goes down.

    Data polling is eliminated, which reduces network overhead and controller processing and improves overall system

    performance.

    Timestamps on alarm conditions are much more accurate, because they are applied in the controller, and not delayed until

    they reach the HMI software.

    Follows ISA 18 Alarm recommendations.

    What is Shelving?

    You can shelve an alarm for a piece of equipment in your system that is currently under maintenance.Shelving an alarm prevents notification of new state changes. Alarms are shelved for the shelve duration asdefined in the controller. Un-shelving an alarm resumes the notification of new state changes.

    A shelved alarm:

    - Can still become In Alarm (but the event that makes the alarm In Alarm does not appear in the AlarmSummary).

    - Remains unacknowledged until you acknowledge it. Therefore, even if an alarm configured to requireacknowledgment becomes active while shelved, it does not transition to the Active state.

    - Appears in the Alarm Summary, only if the shelved alarm is unacknowledged.

    - Appears in the Alarm Manager.

    Why is shelving important?

    Shelving is essential for helping plant operators address higher priority alarms efficiently and effectively byallowing the user to temporarily hide lower priority alarms.

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    5. C

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    10.

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    34 of 44

    19. You should see the level alarms for the analog alarm you just created.

    Its that easy to add alarms to a running system!

    2.7 Section 2 Summary

    You learned

    PanelView 5000 displays incorporate Logix based alarming!

    Many of the benefits of Alarms and Events can now be realized in the PanelView 5000 displays.

    Differences between the Alarm Summary and the Alarm Manager.

    The benefits of alarm shelving.

    The ease of adding or changing alarms in a runtime environment.

    You have finished Section 2 of the lab. Please do not continue unto Section 3 until after the instructor demonstration.

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    35 of 44

    Section 3: High-Speed HMI Button Control

    Manual operator actions that were used for positioning mechanical devices (for things such as axis jogs, or linear actuator

    movements) require better performance than was available on the traditional HMI. This required most machine builders to add a

    physical hard wired button for these operations below/next to the operator interface panels adding cost and reducing flexibility.

    Because of the tight integration between Logix controllers and the PanelView 5000 product, this system delivers operator actions

    with a fast, highly consistent round trip time.

    The HMIBC instruction is a high-speed output control that behaves like the Examine On (XIC) instruction. This instruction

    provides the ability for an operator that is interacting with a PanelView 5000 Human Machine Interface (HMI) to initiate machine

    control operations, such as jogging a motor or enabling a valve. This is done while maintaininga fast, accurate, and

    deterministic response. The HMIBC instruction providesbuilt -in communications diagnosticsthat permit the instruction to

    automatically reset itself should the communications from the controlling HMI become unavailable. Furthermore, multiple

    PanelView 5000 panels can control the same HMIBC instruction.

    The HMI Button Control (HMIBC) instruction is available in Ladder Logic, Function Block and Structured Text.

    Each HMI device that is interacting with an HMIBC instruction can be in one of three states:

    Idle - A button that is associated with the HMIBC tag on this HMI device is not currently being pressed. The HMI device has a

    valid connection to the controller.

    Triggered A button that is associated with the HMIBC tag on this HMI device is being pressed. The HMI device has a valid

    connection to the controller.

    Connection Faulted - The HMI device does not have a valid connection to the controller. (The button state is unknown.)

    You are ready to start with this section of the lab.

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    3.1.Addin

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    3.2.Addin

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    outine under t

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    3. F

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    38 of 44

    lder and doubl

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    6. C

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    39 of 44

    low to open th

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