D3.4 Extended Value Stream maps of NACE 10.1: Slaughterhouse … · 2017-01-26 · 6 6 D3.4...
Transcript of D3.4 Extended Value Stream maps of NACE 10.1: Slaughterhouse … · 2017-01-26 · 6 6 D3.4...
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D3.4 Extended Value Stream maps of NACE 10.1:
Slaughterhouse and quartering
Prepared by:
SPANISH COOPERATIVES
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D3.4 Extended Value Stream maps of NACE 10.1: Slaughterhouse and quartering
1. Introduction
2. Current Value Stream Mapping
2.1. Slaughterhouses: Pigs, Cattle and Sheep
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COOLING
STUNNING BLEEDING DECAPITATION SKINNING EVISCERATION WASHING AND
GRADING
SKINNING
PIGS
CATTLE
SHEEP
COMMON PROCESSESS COMMON PROCESSESS
CARCCASS
SPLITTING
CUTTING LEGS
AND HORNS
CustomerSupplier
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2.2. Slaughterhouses: Poultry
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2.3. Slaughterhouses: Rabbit
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2.4. Meat processing
DRYING/RIPENING
DEFROSTING TRIMMING BLEEDING SALTING WASHING
ENERGY
STEAM
WATER
CustomerSupplier
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3. Processes description and equipment
3.1. Slaughterhouses: Pigs, Cattle and Sheep, Poultry and Rabbit
3.1.1. Stunning
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3.1.2. Bleeding
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3.1.3. Pig and poultry scalding
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3.1.4. Pig Dehairing
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3.1.5. Pig Whipping/Washing
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3.1.6. Pig Singeing
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3.1.7. Poultry defeathering
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3.1.8. Cutting head and legs for poultry
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3.1.9. Cutting legs and horns for cattle and sheep / Decapitation
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3.1.10. Cutting legs for rabbits
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3.1.11. Skinning for cattle, sheep and rabbits
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3.1.12. Evisceration
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3.1.13. Carcass splitting for pig, cattle and sheep
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3.1.14. Washing
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3.1.15. Cooling
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3.2. Meat processing
3.2.1. Defrosting
3.2.2. Trimming and bleeding
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3.2.3. Salting
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3.2.4. Washing
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3.2.5. Post-salting
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3.2.6. Drying/Ripening
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4. Overview list of the processes and equipment
4.1. Slaughterhouses: Pigs
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4.2. Slaughterhouses: Cattle
4.3. Slaughterhouses: Sheep
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4.4. Slaughterhouses: Poultry
Multi stage stunning
system (CO2)Electric Electricity
Electrical waterbath Electric Electricity
Electric Electricity
Electric Electricity
Evisceration zone:
conveyorsElectric Electricity
BLEEDING Killer Electric Electricity
Immersion scalder Thermal Electricity+natural gas
Aero scalder Thermal Electricity+natural gas
DEFEATHERING Plucker Electric Electricity
Head puller Electric Electricity
Hock/feet cutter Electric Electricity
Vent cutter Electric Electricity
Opening machine Electric Electricity
Eviscerator Electric Electricity
WASHINGInside/outside bird
washerElectric Electricity
CHILLING Poultry refrigerator Thermal Electricity
Slaugther zone:
Engines, conveyors
SCALDING
CUTTING HEAD AND LEGS
EVISCERATION
STUNING
SUSPENSION AND
TRANSPORTATION
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4.5. Slaughterhouses: Rabbits
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4.6. Meat processing
PROCESS EQUIPMENTELECTRIC AND/OR
THERMAL
SOURCE OF
ENERGY
DEFROSTING Thermal Natural gas
TRIMMING
BLEEDING
SALTING Nitrites machine Electric Electricity
Washer Electric Electricity
Desalting Electric Electricity
POST-SALTING Press form Electric Electricity
Bleeding-Massaging Machine Electric Electricity
WASHING
5. Sankey diagram
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6. Identification of the key points for setting up the baselines in electric and thermal processes
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7. Possible inefficiencies in the performance of the processes
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8. References