Cyyclo Olefin Polyymer(COP) - ZEON - 日本ゼオン株式会社 · PDF fileCyyclo Olefin...
Transcript of Cyyclo Olefin Polyymer(COP) - ZEON - 日本ゼオン株式会社 · PDF fileCyyclo Olefin...
Cyclo Olefin Polymer (COP)y y
http://www.zeon.co.jp/
Zeon Europe GmbH
Zeon Chemicals L.P.
Zeon Asia Pte Ltd.
Zeon CSC Corporation
Zeon India Private Limited
Zeon Trading (Shanghai) Co., Ltd.
Hansaallee 249, 40549 Dusseldorf, GermanyTel:+49-211 5267 0 Fax:+49-211 5267 160
4111 Bells Lane, Louisville, KY 40211 USATel:+1-800-735-3388 Fax:+1 502.775.2055
331 North Bridge Road,#20-01/02, Odeon Towers, Singapore 188720Tel:+65-6332-2338 Fax:+65-6332-2339
3rd Fl. 266, Sec1, Wen Hwa 2 Road, Linkou Hsiang, Taipei Hsien, Taiwan, R.O.CTel:+886-2-2609-2156 Fax:+886-2-2600-6413
Time Tower, Unit No.507, Sector–28, M.G Road, Gurgaon, Haryana, India 122002TEL:+91-124-4229461 FAX:+91-124-4229462
Room 1501, Hongwell International Plaza, No.1600 Zhongshan West Road, Xuhui District, Shanghai, Code:200235, CHINATEL: +86-21-6040-7255 FAX: +86-21-6040-7258
Global ContactEurope:
U.S.A.:
ASIA:
Mar. 20160316005(SE)
Printed in Japan
1-6-2 Marunouchi, Chiyoda-ku, Tokyo 100-8246
Tel : +81-(0)3-3216-1769 Fax: +81-(0)3-3216-2334
Specialty Plastics Division
New high-performance thermoplastics for next-generation
Applications
ZEONEX® Applications
Digital camera lenses, prisms and Mobile phone camera lensesZEONEX® has earned high marks for low moisture absorption, good transparency, and high precision molding ability.
Pickup lenses, LBP Fθlenses.For pickup lenses and LBP Fθ lenses, ZEONEX’s low birefringence, low moisture absorption, and high-precision molding ability will bring high values.
Other applicationsZEONEX® is also favored in electronics, medical packaging and optronics fields, with its outstanding heat resistance, low impurity chemical resistance and electric properties.
MirrorsZEONEX’s low moisture absorption, good dimensional stability, and high-precision molding are perfectly fit for mirrors.
32
18:20Monday, 5 September
ZEONEX®̶ Cyclo Olefin Polymer(COP)offers excellent optical properties for creating optical parts for cameras and laser beam printers.ZEONEX's high purity is suitable for a wide range of medical packaging products,while its low dielectric constant and loss tangents are appropriate for electrical insulation applications.
For optics, electronics, and medical applicationsAnother industry-leading development from ZEON CORPORATION
New high-performance thermoplastics for next-generation
Applications
ZEONEX® Applications
Digital camera lenses, prisms and Mobile phone camera lensesZEONEX® has earned high marks for low moisture absorption, good transparency, and high precision molding ability.
Pickup lenses, LBP Fθlenses.For pickup lenses and LBP Fθ lenses, ZEONEX’s low birefringence, low moisture absorption, and high-precision molding ability will bring high values.
Other applicationsZEONEX® is also favored in electronics, medical packaging and optronics fields, with its outstanding heat resistance, low impurity chemical resistance and electric properties.
MirrorsZEONEX’s low moisture absorption, good dimensional stability, and high-precision molding are perfectly fit for mirrors.
32
18:20Monday, 5 September
ZEONEX®̶ Cyclo Olefin Polymer(COP)offers excellent optical properties for creating optical parts for cameras and laser beam printers.ZEONEX's high purity is suitable for a wide range of medical packaging products,while its low dielectric constant and loss tangents are appropriate for electrical insulation applications.
For optics, electronics, and medical applicationsAnother industry-leading development from ZEON CORPORATION
ZEONEX® basic properties ZEONEX® characteristic properties
Low water absorptionWater absorption is less than 0.01%
Precision moldingIdeal for high-precision molded products and blow molding
TransparencyHigh transparency and Low birefringence.
Chemical resistanceExcellent resistance to acid and alkali.
Low dielectric constant and low dielectric loss tangentThermoplastic resin with the lowest dielectric constant and lowest dielectric loss tangent
Low content of impuritiesVery low impurities
Low specific gravitySpecific gravity is approximately 1, which is 20% lighter than general plastics.
High heat resistanceThe heat distortion temperature is above 120℃
PC
0.1000
0.0100
0.0010
0.0001
2 3 4 5
エポキシPET
PPSPPO
PP
PTFE
PAR
PC PI
Die
lect
ric lo
ss ta
ngen
t
Dielectric constant
Light transmittance
Index of refraction
NIR wavelength
Light transmittance
Properties
Features1.401.201.000.800.600.400.200.00
PMMAPC PPS PET
Spec
ific
grav
ity
ZEONEX®
1401201008060402000
PMMA PPS PET PP PTFEHeat
dist
ortio
n te
mpe
ratu
re (℃
)
ZEONEX®
0.3
0.25
0.2
0.15
0.1
0.05
0PMMAPC PPS PET
Wat
er a
bsor
ptio
n (%
)
ZEONEX®
1.5
1
0.5
00.06
1.04
ZEONEX® PPS PC(High purity)
Resid
ual m
etal
(ppm
)
1.361.36
ZEONEX®
54
1009080706050403020100
1100 1150 1200 1300 13501250 1400 1450 150010501000Wavelength (nm)
Tran
smitt
ance
(%
)
1009080706050403020100
400 500 600 700 800300200Wavelength (nm)
Tran
smitt
ance
(%)
ZEONEX®480ZEONEX®E48RZEONEX®K26R
ZEONEX®480ZEONEX®E48RZEONEX®K26RPCPMMA
Inde
x of
ref
ract
ion
Abbe number
1.60
1.58
1.56
1.54
1.52
1.50
1.4870 60 20304050
PMMA
PC
ZEONEX®
(Frequency: 1 MHz)
PC
ZEONEX® basic properties ZEONEX® characteristic properties
Low water absorptionWater absorption is less than 0.01%
Precision moldingIdeal for high-precision molded products and blow molding
TransparencyHigh transparency and Low birefringence.
Chemical resistanceExcellent resistance to acid and alkali.
Low dielectric constant and low dielectric loss tangentThermoplastic resin with the lowest dielectric constant and lowest dielectric loss tangent
Low content of impuritiesVery low impurities
Low specific gravitySpecific gravity is approximately 1, which is 20% lighter than general plastics.
High heat resistanceThe heat distortion temperature is above 120℃
PC
0.1000
0.0100
0.0010
0.0001
2 3 4 5
エポキシPET
PPSPPO
PP
PTFE
PAR
PC PI
Die
lect
ric lo
ss ta
ngen
t
Dielectric constant
Light transmittance
Index of refraction
NIR wavelength
Light transmittance
Properties
Features
1.401.201.000.800.600.400.200.00
PMMAPC PPS PET
Spec
ific
grav
ity
ZEONEX®
1401201008060402000
PMMA PPS PET PP PTFEHeat
dist
ortio
n te
mpe
ratu
re (℃
)
ZEONEX®
0.3
0.25
0.2
0.15
0.1
0.05
0PMMAPC PPS PET
Wat
er a
bsor
ptio
n (%
)
ZEONEX®
1.5
1
0.5
00.06
1.04
ZEONEX® PPS PC(High purity)
Resid
ual m
etal
(ppm
)
1.361.36
ZEONEX®
54
1009080706050403020100
1100 1150 1200 1300 13501250 1400 1450 150010501000Wavelength (nm)
Tran
smitt
ance
(%
)
1009080706050403020100
400 500 600 700 800300200Wavelength (nm)
Tran
smitt
ance
(%)
ZEONEX®480ZEONEX®E48RZEONEX®K26R
ZEONEX®480ZEONEX®E48RZEONEX®K26RPCPMMA
Inde
x of
ref
ract
ion
Abbe number
1.60
1.58
1.56
1.54
1.52
1.50
1.4870 60 20304050
PMMA
PC
ZEONEX®
(Frequency: 1 MHz)
PC
Electric properties
Chemical resistance Impurities
Hours2000 1000800600400
1009080706050403020100
Hours2000 400 600 800 1000 1200
1009080706050403020100
0.00
0.01
0.02
0.03
0.04
0.00
0.01
0.02
0.03
0.04
1. High temperature and high humidity̶maintainsat 60C, 90% RH, for 168 hours.
Lens: Pickup collimator lens Measurement condition: 25C, 50% RH
PMMA(Low moisture absorption grade)
PMMA(Low moisture absorption grade)
ZEONEX® 480RZEONEX® 480R
2. Heat cycle test̶10 cycles at 85℃ for 30 minutes to 40C for 30 minutes
Wav
e su
rface
abe
rratio
n(λ
RMS)
Wav
e su
rface
abe
rratio
n(λ
RMS)
Environmental resistance of ZEONEX® lenses
Tran
smitt
ance
(%)
Tran
smitt
ance
(%)
Measurement condition : 3mmt Injection molding plate 80℃ Oven
Measurement condition : 3mmt Injection Moldingplate Black panel temperature 63℃ Light corbon mark/fede mater
Temperature(℃) Temperature(℃)
Frequency(MHz)(Temperature: 22℃)
(Frequency: 1 MHz) (Frequency: 1 MHz)
Frequency(MHz)(Temperature: 22℃)
00 102 103
3.0
2.8
2.6
2.4
2.2
2.0
Die
lect
ric c
onst
ant
101 102 103
0.0010
0.0008
0.0006
0.0004
0.0002
0
Die
lect
ric lo
ss ta
ngen
t
Die
lect
ric c
onst
ant
Die
lect
ric lo
ss ta
ngen
t
0
3.0
2.8
2.6
2.4
2.2
2.050 100 150 0
0
0.0002
0.0004
0.0006
0.0008
0.0010
50 100 150
100100 101
Dielectric constant vs. temperature
Dielectric constant vs. frequency Dielectric loss tangent vs. frequency
Dielectric loss tangent vs. temperature
Concentration of impurities in ZEONEX®
Less thandetectablelimit
Impurity ConcentrationCaNaClSOSOPO
Methanol EthanolIPA (isopropyl alcohol) Acetone MEK (methyl ethyl ketone) Cyclohexanone MIBK (methylisobutyl ketone) THF (tetrahydrofuran) Xylene n-Hexane Concentrated hydrochloric acid Concentrated sulfuric acid Nitric acid Caustic soda (50%) Aqueous ammonia (10%)Salad oil MargarineLemon juiceLimonene
○○○○△××× × × ○××○○××○×
○○○○○××× × × ○××○○××○×
○△×××××× × × ○××○○××○×
Alcohol
Ketone
EtherAromaticHydrocarbon
Foods
Other
Alkali
Acid
0.020.020.21.12.73.3
Test results
Detectable limit(ppm)
-42
3-
-42
-
+
2+330R 480R E48R
ZEONEX® characteristic properties
Environmental resistance
Heat resistance rest
Light resistance rest
Properties
Properties
76
Before test After
testBefore test After
test1st
2nd
5th
10th
1st
2nd
5th
10th
Number of days (day) Number of days (day)
Marginal stress 140MPa or more =○ (usable) 10~14MPa =△ (exercise caution in use) 10MPa or less =× (unusable)
DissolveDissolveDissolve
DissolveSwollen
WhiteSwollenWhite
Dissolve DissolveDissolve
Electric properties
Chemical resistance Impurities
Hours2000 1000800600400
1009080706050403020100
Hours2000 400 600 800 1000 1200
1009080706050403020100
0.00
0.01
0.02
0.03
0.04
0.00
0.01
0.02
0.03
0.04
1. High temperature and high humidity̶maintainsat 60C, 90% RH, for 168 hours.
Lens: Pickup collimator lens Measurement condition: 25C, 50% RH
PMMA(Low moisture absorption grade)
PMMA(Low moisture absorption grade)
ZEONEX® 480RZEONEX® 480R
2. Heat cycle test̶10 cycles at 85℃ for 30 minutes to 40C for 30 minutes
Wav
e su
rface
abe
rratio
n(λ
RMS)
Wav
e su
rface
abe
rratio
n(λ
RMS)
Environmental resistance of ZEONEX® lenses
Tran
smitt
ance
(%)
Tran
smitt
ance
(%)
Measurement condition : 3mmt Injection molding plate 80℃ Oven
Measurement condition : 3mmt Injection Moldingplate Black panel temperature 63℃ Light corbon mark/fede mater
Temperature(℃) Temperature(℃)
Frequency(MHz)(Temperature: 22℃)
(Frequency: 1 MHz) (Frequency: 1 MHz)
Frequency(MHz)(Temperature: 22℃)
00 102 103
3.0
2.8
2.6
2.4
2.2
2.0
Die
lect
ric c
onst
ant
101 102 103
0.0010
0.0008
0.0006
0.0004
0.0002
0
Die
lect
ric lo
ss ta
ngen
t
Die
lect
ric c
onst
ant
Die
lect
ric lo
ss ta
ngen
t
0
3.0
2.8
2.6
2.4
2.2
2.050 100 150 0
0
0.0002
0.0004
0.0006
0.0008
0.0010
50 100 150
100100 101
Dielectric constant vs. temperature
Dielectric constant vs. frequency Dielectric loss tangent vs. frequency
Dielectric loss tangent vs. temperature
Concentration of impurities in ZEONEX®
Less thandetectablelimit
Impurity ConcentrationCaNaClSOSOPO
Methanol EthanolIPA (isopropyl alcohol) Acetone MEK (methyl ethyl ketone) Cyclohexanone MIBK (methylisobutyl ketone) THF (tetrahydrofuran) Xylene n-Hexane Concentrated hydrochloric acid Concentrated sulfuric acid Nitric acid Caustic soda (50%) Aqueous ammonia (10%)Salad oil MargarineLemon juiceLimonene
○○○○△××× × × ○××○○××○×
○○○○○××× × × ○××○○××○×
○△×××××× × × ○××○○××○×
Alcohol
Ketone
EtherAromaticHydrocarbon
Foods
Other
Alkali
Acid
0.020.020.21.12.73.3
Test results
Detectable limit(ppm)
-42
3-
-42
-
+
2+330R 480R E48R
ZEONEX® characteristic properties
Environmental resistance
Heat resistance rest
Light resistance rest
Properties
Properties
76
Before test After
testBefore test After
test1st
2nd
5th
10th
1st
2nd
5th
10th
Number of days (day) Number of days (day)
Marginal stress 140MPa or more =○ (usable) 10~14MPa =△ (exercise caution in use) 10MPa or less =× (unusable)
DissolveDissolveDissolve
DissolveSwollen
WhiteSwollenWhite
Dissolve DissolveDissolve
PropertiesFeatures
98
ZEONEX® basic molding properties Comparison of ZEONEX® and other resins
ZEONEX®characteristic properties
-
%
%
-
℃
cm/cm℃
%
MPa
MPa
MPa
MPa
%
J/m
-
Ωcm
KV/mm
-
-
ASTM D792
ASTM D570
ASTM D1003
ASTM D542
ASTM D648
ASTM D696
ASTM D955
ASTM D790
ASTM D790
ASTM D638
ASTM D638
ASTM D638
ASTM D256
JIS K5401
ASTMD257
ASTM D149
ASTMD150
ASTMD150
n
1MHZ
1MHZ
1.2
0.2
89
1.59
121
7×10
0.5~0.7
2100
90
2100
62
90
59
B
>10
30
3.0
0.009
PC
1.2
0.15
89
1.59
7×10
0.5~0.7
2400
98
66
110
B
>10
18~22
3.0
0.01
PMMA
0.3
93
1.49
0.3~0.7
3000
108
48~76
2~10
16~32
3H
>10
20
2.6
0.02
PTFE
<0.01
-
-
55
10×10
-
14~34
160
-
>10
9~12
2.1
0.0002
<0.1
90
1.59
0.3~0.7
78
49~57
2.0~3.6
22~24
-
22
2.5
0.0005
PP
<0.01
-
1.49
49~60
11×10
1.6~1.9
39
31~41
22~53
-
30~32
2.3
0.0003
ア イ ゾット衝 撃 強 度
18.0MPaNo annealing
3.2mmNotched
PC光学グレード
1.17~1.2
2.14~2.2
1.04~1.05
0.90~0.91
90~104
74~99
123~132
343~618
1200~1800
100~600
200~400
16
16 16 15 16 16
PS(GP)
d25
-5
3000
ZEONEX®
K22R
1.01
<0.01
92
1.535
132
6×10
0.5~0.7
2400
110
2600
70
5
23
F
>10
110
2.5
0.0003
-5
17
5~9×10 6~8×10-5 -5 -5 -5 -5 -5
>10 16
>10
1200~1600
3200~3400
400~560
2300~33002200
Product name
Recommended temperature
ZEONEX®
RS420100~110℃
ZEONEX®
330R90~100℃
ZEONEX®
E48R100~110℃
ZEONEX®
K26R・K22R100~110℃
ZEONEX®
F52R100~110℃
ZEONEX®
480R・480100~110℃
※When a nitrogen sealing is applied, carefully monitor the increase in nitrogen density in the molding room and be sure to provide periodical ventilation.
Air(oxygen) dissolved in ZEONEX® pellets can cause discoloration, carbide and the occurrence of voids. ZEONEX® should be dried (heated) to remove air in the pellets for 4 to 10 hours at the temperaturesre commended for each product number indicated below before molding. Drying for too long a period may cause heat deterioration, and possibly discoloration in the molded articles.
(1) Necessity of Nitrogen Sealing ZEONEX® is stable even at 280℃ for 30 hours when oxygen is not present, so defects such as carbonization, burning and discoloration do not occur in products. Since these problems will arise in the presence of oxygen, nitrogen sealing should be used to prevent oxygen from entering into the injection molding process. Nitrogen sealing is very effective
for molding optical parts, preventing discoloration and the entrance of contamination caused by resin decomposition.(2) Nitrogen Sealing MethodFig.1 Shows the method for nitrogen sealing, and Fig.2 shows a simplified nitrogen sealing method.(1) As shown below, feeding nitrogen to the lower part of the hopper prevents mixture with air. This is also effective when air is used for transport. (2) Before increasing the cylinder temperature, nitrogen is introduced in order to purge air from the inside of the cylinder. After this, the resin can be poured.(3) The flow rate of nitrogen depends on the capacity of the molding machine. For example, nitrogen flow rate 15 liters/ minute (cylinder diameter:15 to 30 mm;resin residence time: 5 to 30 minutes). Concentration of N2 should be 99% or higher, and a concentration of 99.9% or higher is recommended.
Molding conditions vary depending upon factors including the molding machine and the tool. Please refer to the list of recommended temperatures below for each product number as well as glass transition point (Tg) and Ml, and set molding conditions accordingly.
※For more details, please ask ZEON
Cylinder temperature Mold temperature Injection pressure Holding pressure
Back pressure Injection speed
Screw speed
Product name
50~180MPa50~180MPa5~10MPa
30~80cm3/sec20~60rpm
ZEONEX®
RS420250~300℃60~120℃
ZEONEX®
330R240~260℃90~120℃
ZEONEX®
K26R・K22R270~300℃95~140℃
ZEONEX®
F52R270~300℃105~150℃
ZEONEX®
E48R260~290℃90~135℃
ZEONEX®
480R・480260~290℃90~135℃
740~980
Properties
Properties
Predrying
Nitrogensealing
Standard injection molding
conditions
UnitProperties
NitrogengasVinyl hose or metal pipe
Stainless pipe
HopperHopper
Fig.1 Nitrogen sealing method
Nitrogen gas
Vinyl hoseAttach a hosetip to the lowerpart of the hopper
Fig.2 Simplified nitrogen sealing method
Fixed
Specificgravity
Waterabsorption
LighttransmittanceRefractive
indexHeat distortiontemperature
MoldingshrinkageFlexuralmodulusFlexural strengthTensile
modulusTensilestrengthTensile
elongationIzod impact
strengthPencil
hardnessVolume
resistivityDielectric
breakdown strength
Dielectricconstant
Linear expansioncoefficient
Dielectric loss tangent
Measurementmethods
Thickness:3mm
Requirements
PropertiesFeatures
98
ZEONEX® basic molding properties Comparison of ZEONEX® and other resins
ZEONEX®characteristic properties
-
%
%
-
℃
cm/cm℃
%
MPa
MPa
MPa
MPa
%
J/m
-
Ωcm
KV/mm
-
-
ASTM D792
ASTM D570
ASTM D1003
ASTM D542
ASTM D648
ASTM D696
ASTM D955
ASTM D790
ASTM D790
ASTM D638
ASTM D638
ASTM D638
ASTM D256
JIS K5401
ASTMD257
ASTM D149
ASTMD150
ASTMD150
n
1MHZ
1MHZ
1.2
0.2
89
1.59
121
7×10
0.5~0.7
2100
90
2100
62
90
59
B
>10
30
3.0
0.009
PC
1.2
0.15
89
1.59
7×10
0.5~0.7
2400
98
66
110
B
>10
18~22
3.0
0.01
PMMA
0.3
93
1.49
0.3~0.7
3000
108
48~76
2~10
16~32
3H
>10
20
2.6
0.02
PTFE
<0.01
-
-
55
10×10
-
14~34
160
-
>10
9~12
2.1
0.0002
<0.1
90
1.59
0.3~0.7
78
49~57
2.0~3.6
22~24
-
22
2.5
0.0005
PP
<0.01
-
1.49
49~60
11×10
1.6~1.9
39
31~41
22~53
-
30~32
2.3
0.0003
ア イ ゾット衝 撃 強 度
18.0MPaNo annealing
3.2mmNotched
PC光学グレード
1.17~1.2
2.14~2.2
1.04~1.05
0.90~0.91
90~104
74~99
123~132
343~618
1200~1800
100~600
200~400
16
16 16 15 16 16
PS(GP)
d25
-5
3000
ZEONEX®
K22R
1.01
<0.01
92
1.535
132
6×10
0.5~0.7
2400
110
2600
70
5
23
F
>10
110
2.5
0.0003
-5
17
5~9×10 6~8×10-5 -5 -5 -5 -5 -5
>10 16
>10
1200~1600
3200~3400
400~560
2300~33002200
Product name
Recommended temperature
ZEONEX®
RS420100~110℃
ZEONEX®
330R90~100℃
ZEONEX®
E48R100~110℃
ZEONEX®
K26R・K22R100~110℃
ZEONEX®
F52R100~110℃
ZEONEX®
480R・480100~110℃
※When a nitrogen sealing is applied, carefully monitor the increase in nitrogen density in the molding room and be sure to provide periodical ventilation.
Air(oxygen) dissolved in ZEONEX® pellets can cause discoloration, carbide and the occurrence of voids. ZEONEX® should be dried (heated) to remove air in the pellets for 4 to 10 hours at the temperaturesre commended for each product number indicated below before molding. Drying for too long a period may cause heat deterioration, and possibly discoloration in the molded articles.
(1) Necessity of Nitrogen Sealing ZEONEX® is stable even at 280℃ for 30 hours when oxygen is not present, so defects such as carbonization, burning and discoloration do not occur in products. Since these problems will arise in the presence of oxygen, nitrogen sealing should be used to prevent oxygen from entering into the injection molding process. Nitrogen sealing is very effective
for molding optical parts, preventing discoloration and the entrance of contamination caused by resin decomposition.(2) Nitrogen Sealing MethodFig.1 Shows the method for nitrogen sealing, and Fig.2 shows a simplified nitrogen sealing method.(1) As shown below, feeding nitrogen to the lower part of the hopper prevents mixture with air. This is also effective when air is used for transport. (2) Before increasing the cylinder temperature, nitrogen is introduced in order to purge air from the inside of the cylinder. After this, the resin can be poured.(3) The flow rate of nitrogen depends on the capacity of the molding machine. For example, nitrogen flow rate 15 liters/ minute (cylinder diameter:15 to 30 mm;resin residence time: 5 to 30 minutes). Concentration of N2 should be 99% or higher, and a concentration of 99.9% or higher is recommended.
Molding conditions vary depending upon factors including the molding machine and the tool. Please refer to the list of recommended temperatures below for each product number as well as glass transition point (Tg) and Ml, and set molding conditions accordingly.
※For more details, please ask ZEON
Cylinder temperature Mold temperature Injection pressure Holding pressure
Back pressure Injection speed
Screw speed
Product name
50~180MPa50~180MPa5~10MPa
30~80cm3/sec20~60rpm
ZEONEX®
RS420250~300℃60~120℃
ZEONEX®
330R240~260℃90~120℃
ZEONEX®
K26R・K22R270~300℃95~140℃
ZEONEX®
F52R270~300℃105~150℃
ZEONEX®
E48R260~290℃90~135℃
ZEONEX®
480R・480260~290℃90~135℃
740~980
Properties
Properties
Predrying
Nitrogensealing
Standard injection molding
conditions
UnitProperties
NitrogengasVinyl hose or metal pipe
Stainless pipe
HopperHopper
Fig.1 Nitrogen sealing method
Nitrogen gas
Vinyl hoseAttach a hosetip to the lowerpart of the hopper
Fig.2 Simplified nitrogen sealing method
Fixed
Specificgravity
Waterabsorption
LighttransmittanceRefractive
indexHeat distortiontemperature
MoldingshrinkageFlexuralmodulusFlexural strengthTensile
modulusTensilestrengthTensile
elongationIzod impact
strengthPencil
hardnessVolume
resistivityDielectric
breakdown strength
Dielectricconstant
Linear expansioncoefficient
Dielectric loss tangent
Measurementmethods
Thickness:3mm
Requirements
Grade
1110
ZEONEX® Grade ListPL(Product Liability) Notes
●「ZEONEX®」is the resistered trade mark of ZEON CORPORATION
Suitable ZEONEX® grade for your applications.
RS420
1.01
<0.01
乳白色
-
136(DSC)
110(ISO75)
7×10-5
8(JIS K 6719)
-
1600
64
1700
45
135
510
B
40
94HB
F52R
1.02
<0.01
92
1.535
156
144
6×10-5
22
-
2400
109
3000
45
2
19
F
>1016
60
2.5
0.0007
94HB
-
%
%
-
℃
℃
cm/cm℃
g/10min
MPa
MPa
MPa
MPa
%
J/m
-
Ωcm
kV/mm
ー
ー
ー
ー
ASTM D792
ASTM D570
ASTM D1003
ASTM D542
JIS K7121
ASTM D648
ASTM E831
ISO 1133
ISO178
ISO178
ISO527
ISO527
ISO527
ASTM D256
JIS K5401
IEC93
ASTM D149
IEC250
IEC250
UL規格
ー
ー
ー
ー
ー
ー
ー
ー
ー
ー
ー
ー
ー
1MHz
1MHz
ー
ー
480
1.01
<0.01
92
1.525
138
123
7×10-5
20
ー
2100
94
2200
59
40
24
H
>1016
40
2.3
0.0002
94HB
480R
1.01
<0.01
92
1.525
138
123
7×10-5
21
-
2100
94
2200
59
40
24
H
>1016
40
2.3
0.0002
94HB
K22R
1.01
<0.01
92
1.535
143
132
6×10-5
32
-
2400
110
2600
70
5
23
F
>1017
110
2.5
0.0003
94HB
K26R
1.01
<0.01
92
1.535
143
133
6×10-5
52
-
2400
92
2400
42
2
23
F
>1017
96.6
2.4
0.0005
94HB
E48R
1.01
<0.01
92
1.531
139
122
6×10-5
25
-
2500
104
2500
71
10
21
H
>1016
40
2.3
0.0002
94HB
330R
0.95
<0.01
92
1.509
123
103
7×10-5
-
11
3100
91
-
45
3
13
3H
>1016
40
2.3
0.0004
94HB
1.80MPa No aneal
3.2mmWith Notch
short-timemethod,1mm
280℃21.18N
260℃21.18N
>1016
(ASTM D257)
2.3(ASTM D150)
0.0002(ASTM D150)
Grade
Specific gravity
Water absorption
Light transmittance
Refractive index
Glass transition temperature
Heat distortion temperature
Linear expansion coefficient
M F R
Flexural modulus
Flexural strength
Tensile modulus
Tensile strength
Tensile elongation
Izod impact strength
Pencil hardness
Volume resistivity
Dielectric breakdown strength
Dielectric constant
Dielectric loss tangent
Flammability
Major applications
Unit Measurement methods Conditions
Medical equipment and optical components
Lensesand optical
components
Lensesand optical
components
Lensesand optical
components
Lensesand optical
components
Lensesand optical
components
Lensesand optical
components
Connectorand antennacomponents
Properties
※Data represents experimental results and does not guarantee specifie performance levels under actual usage.
Thickness:3mm
1. Please observe the following precautions for the storage and use of the product and items molded from the product.
2. Contact ZEON CORPORATION before utilizing ZEONEX® in medical care products, foods or toys.3. Please refer to the Material Safety Data Sheet for specific details.
Related laws and standards1. TSCA : TSCA Inventory 2. EINECS : EINECS Inventory Other disclaimers and warnings(1)Specifications listed in the catalog are typical measurements using standard test methods, but are not intended to imply guaranteed values for all possible applications. Consequently, listed values may not be applicable to products used under differing conditions. (2)Catalog descriptions and specifications are subject to change without notice. (3)Applicable industrial patents and copyrights should be observed when adopting applications introduced in this catalog. (4)Physical properties cited for other resins are drawn from related catalogs and documents.(5)Contact ZEON CORPORATION for detailed technical information.
(1)Keep away from fire, since ZEONEX® is combustible.(2)Avoid exposure to direct sunlight and high-energy-light, which can make ZEONEX® discolorration.(3)Do not use or expose to temperatures over heat distortion temperature, ZEONEX® may discolor, deform, or melt.(4)Avoid exposure to high temperature for a long time, which can distort ZEONEX®
(5)Do not use under high heat temperature and near heat source; ZEONEX® may emit smoke or ignite.(6)Do not use near high-energy-light source, ZEONEX® may emit smoke or ignite due to heat generation by light absorption.(7)Improper molding conditions or use with a poorly designed mold may induce solvent cracking through residual stress. (8)Do not use for parts that are subject to continuing load (snap fit insert molded products, screw stops, etc.); the material may crack. (9)Do not expose to the following solvents and liquids which may cause ZEONEX® to liquefy or swell. • Aromatic solvents such as benzene, toluene, etc. • Chlorinated hydrocarbon solvents, including dichloromethane, carbon tetrachloride, etc. • Animai vegetable and mineral oils and greases • Hydrocarbon solvents such as n-Hexane, cyclohexane and ligroin, etc. • Ethers such as diethylether, etc. • Ketones such as cyclohexanone, etc. • Prior to use test other materials and liquids containing long-chain alkyl groups in their structure.(10)Test ZEONEX® under the harsheet conditions to be encountered to determine the safety and suitability of the materials prior to use.
Grade
1110
ZEONEX® Grade ListPL(Product Liability) Notes
●「ZEONEX®」is the resistered trade mark of ZEON CORPORATION
Suitable ZEONEX® grade for your applications.
RS420
1.01
<0.01
乳白色
-
136(DSC)
110(ISO75)
7×10-5
8(JIS K 6719)
-
1600
64
1700
45
135
510
B
40
94HB
F52R
1.02
<0.01
92
1.535
156
144
6×10-5
22
-
2400
109
3000
45
2
19
F
>1016
60
2.5
0.0007
94HB
-
%
%
-
℃
℃
cm/cm℃
g/10min
MPa
MPa
MPa
MPa
%
J/m
-
Ωcm
kV/mm
ー
ー
ー
ー
ASTM D792
ASTM D570
ASTM D1003
ASTM D542
JIS K7121
ASTM D648
ASTM E831
ISO 1133
ISO178
ISO178
ISO527
ISO527
ISO527
ASTM D256
JIS K5401
IEC93
ASTM D149
IEC250
IEC250
UL規格
ー
ー
ー
ー
ー
ー
ー
ー
ー
ー
ー
ー
ー
1MHz
1MHz
ー
ー
480
1.01
<0.01
92
1.525
138
123
7×10-5
20
ー
2100
94
2200
59
40
24
H
>1016
40
2.3
0.0002
94HB
480R
1.01
<0.01
92
1.525
138
123
7×10-5
21
-
2100
94
2200
59
40
24
H
>1016
40
2.3
0.0002
94HB
K22R
1.01
<0.01
92
1.535
143
132
6×10-5
32
-
2400
110
2600
70
5
23
F
>1017
110
2.5
0.0003
94HB
K26R
1.01
<0.01
92
1.535
143
133
6×10-5
52
-
2400
92
2400
42
2
23
F
>1017
96.6
2.4
0.0005
94HB
E48R
1.01
<0.01
92
1.531
139
122
6×10-5
25
-
2500
104
2500
71
10
21
H
>1016
40
2.3
0.0002
94HB
330R
0.95
<0.01
92
1.509
123
103
7×10-5
-
11
3100
91
-
45
3
13
3H
>1016
40
2.3
0.0004
94HB
1.80MPa No aneal
3.2mmWith Notch
short-timemethod,1mm
280℃21.18N
260℃21.18N
>1016
(ASTM D257)
2.3(ASTM D150)
0.0002(ASTM D150)
Grade
Specific gravity
Water absorption
Light transmittance
Refractive index
Glass transition temperature
Heat distortion temperature
Linear expansion coefficient
M F R
Flexural modulus
Flexural strength
Tensile modulus
Tensile strength
Tensile elongation
Izod impact strength
Pencil hardness
Volume resistivity
Dielectric breakdown strength
Dielectric constant
Dielectric loss tangent
Flammability
Major applications
Unit Measurement methods Conditions
Medical equipment and optical components
Lensesand optical
components
Lensesand optical
components
Lensesand optical
components
Lensesand optical
components
Lensesand optical
components
Lensesand optical
components
Connectorand antennacomponents
Properties
※Data represents experimental results and does not guarantee specifie performance levels under actual usage.
Thickness:3mm
1. Please observe the following precautions for the storage and use of the product and items molded from the product.
2. Contact ZEON CORPORATION before utilizing ZEONEX® in medical care products, foods or toys.3. Please refer to the Material Safety Data Sheet for specific details.
Related laws and standards1. TSCA : TSCA Inventory 2. EINECS : EINECS Inventory Other disclaimers and warnings(1)Specifications listed in the catalog are typical measurements using standard test methods, but are not intended to imply guaranteed values for all possible applications. Consequently, listed values may not be applicable to products used under differing conditions. (2)Catalog descriptions and specifications are subject to change without notice. (3)Applicable industrial patents and copyrights should be observed when adopting applications introduced in this catalog. (4)Physical properties cited for other resins are drawn from related catalogs and documents.(5)Contact ZEON CORPORATION for detailed technical information.
(1)Keep away from fire, since ZEONEX® is combustible.(2)Avoid exposure to direct sunlight and high-energy-light, which can make ZEONEX® discolorration.(3)Do not use or expose to temperatures over heat distortion temperature, ZEONEX® may discolor, deform, or melt.(4)Avoid exposure to high temperature for a long time, which can distort ZEONEX®
(5)Do not use under high heat temperature and near heat source; ZEONEX® may emit smoke or ignite.(6)Do not use near high-energy-light source, ZEONEX® may emit smoke or ignite due to heat generation by light absorption.(7)Improper molding conditions or use with a poorly designed mold may induce solvent cracking through residual stress. (8)Do not use for parts that are subject to continuing load (snap fit insert molded products, screw stops, etc.); the material may crack. (9)Do not expose to the following solvents and liquids which may cause ZEONEX® to liquefy or swell. • Aromatic solvents such as benzene, toluene, etc. • Chlorinated hydrocarbon solvents, including dichloromethane, carbon tetrachloride, etc. • Animai vegetable and mineral oils and greases • Hydrocarbon solvents such as n-Hexane, cyclohexane and ligroin, etc. • Ethers such as diethylether, etc. • Ketones such as cyclohexanone, etc. • Prior to use test other materials and liquids containing long-chain alkyl groups in their structure.(10)Test ZEONEX® under the harsheet conditions to be encountered to determine the safety and suitability of the materials prior to use.
Cyclo Olefin Polymer (COP)y y
http://www.zeon.co.jp/
Zeon Europe GmbH
Zeon Chemicals L.P.
Zeon Asia Pte Ltd.
Zeon CSC Corporation
Zeon India Private Limited
Zeon Trading (Shanghai) Co., Ltd.
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Specialty Plastics Division