CVC Liquid Packaging Solutions (19-03) r5 · 2019-11-18 · Bottle Air Rinser CVC 1102 Belt...

CVC Liquid Packaging Solutions

U. S. Headquarters in California

Asia Headquarters in Taiwan (Manufacturing Center)

CVC TECHNOLOGIES, INC.Technical data contained in this material is not binding and may be subject to changes without prior notice.

CVC Technologies, Inc. 10861 Business Drive, Fontana, CA 92337, USA

Phone: +1 (909) 355-0311 Fax: +1 (909) 355-0411

http://www.cvctechnologies.com

E-mail: [email protected]

CVCUSA East coast office

1855 New Highway, Suite C, Farmingdale NY 11735

Phone: +1 (909) 355-0311 Fax: +1 (909) 355-0411


CVC Technologies, Inc. (Taiwan)

Asia Pacific HeadquartersNo.190, Gongye 9th Rd., Dali Dist., Taichung City 412, Taiwan

Phone: +886 (4) 2496-3666 (Rep.) Fax: +886 (4) 3705-6555


CVC Technologies, Inc. (India)601/602, Manmandir Suraksha, Building No.3, Nahur Village Road,

Mulund (W), Mumbai - 400 080

Phone: +91 (22) 2562-1242, +91 (22) 2562-1243

Fax: +91 (22) 2562-1244


CVC Technologies, Inc. (China)No.77, Kangzhuang Road, Kunshan, China

Postal Code: 215314

Phone: +86 (512) 8363-6368 Fax: +86 (512) 8363-6638


CVC Technologies, Inc. (Indonesia)Jl. Letjend. Suprato Cempaka mas, Blok B. 12 Jakarta Pusat 10640

Phone: +62 (21) 4288-5557 Fax: +62 (21) 4288-5013


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Liquid Packaging Solutions ‌ 01/02

bottle unscrambling machine bottle rinsing machine

CVC Liquid Packaging Solutions - Expertise in turnkey integration / The uncompromising quality

- the preferred choice in integrated turnkey systems.With long years of experience serving pharmaceutical, nutraceutical, and cosmetic industries,CVC Technologies has developed a full range of liquid filling systems designed to meet a variety

of applications.

labeling machinefilling & capping machine Inspection station

CVC high speed liquid line

CVC liquid vial line

flexible features satisfy most applications in pharmaceutical, food and cosmetic industries.

with CVC's comprehensive experience in integration, individual machines work in seamless harmony within the system.

versatile design, quality components, plus top workmanship ensures a lasting investment that pays itself.

Flexibility:

Stab i l i ty :

Durability:

Bottle Air Rinser

CVC 1102

Belt conveyor for bottle transfer, made in durable thermoplastic material and stainless steel panels with adjustable guides and variable speed control.

Applicable bottle diameter range: between 30 mm - 80 mm

Applicable bottle heights: between 50 mm - 150 mm

Automatic bottle handling by using bottle sensors and pneumatic bottle indexing units.

Air Filtering System ensures air cleanliness for bottle washing prior to liquid filling job.

Bottle clamp: For clamping bottles/containers and deliver them to air washing station. A servo motor is used to invert up to 12 bottles for 50 mm diameter round bottle (max. bottle dia 80 mm) by 180 degrees for air washing. After cleaning, bottles are smoothly released onto conveyor for transfer to next operation.

Air washing station: equipped with up to 8/12 air washing nozzles in stainless steel that blow a powerful air jet inside the inverted bottle. A vacuum chamber helps collecting the used air.

Bottle Air Rinser / High Speed Rotary Type ‌ 03/04

→Multiple bottle washing

stations in continuous rotary

motion carries out washing

operation at high speed.

←Bottle cleaning is

accomplished by

combining air washing,

used air suction and

bottle inversion.

• Smooth bottle handling using infeed timing screw and starwheels provides high speed operation with optimal performance.

• Multiple bottle clamps pick bottles in continuous rotary motion.

• Bottles are inverted for air wash cleaning.

• Each cleaning station is equipped with vacuum chamber for the exhaust of used air.

• Air filtering system ensures a clean air source for the cleaning job.

• Changeparts are available for different bottle sizes.

• Safety design includes emergency stop pushbutton and interlock safety guards in transparent panels.

• Stainless steel construction meets cGMP requirements.

High Speed Rotary Type:

Equipped with powerful clean air jet and vacuum suction which are combined with 180-degree inversion of bottle. The CVC 1102 series Automatic Bottle Air Rinser are the ideal solution for oral products lines to achieve cGMP compliance.

Different bottle sizes are easily change over with customized bottle format change parts.

Technical Specifications:

Model

Type

Power source

Power consumption

Compressed air

Machine dimensions

Speed

CVC 1102 Series

U4-400 U4-600

220 V, 50 Hz, 1 phase

1.23 KW

250 Lit/min at 6 kgf/cm

1,552(L) x 955(W) x 1,883(H) mm

80 bpm 120 bpm

(for reference only, subject to customization.)


Model

Power source

Power consumption

Compressed air

Machine dimensions

No. of washing heads

Speed

CVC Rotary Bottle Washer Series

220 V, 50/60 Hz, 1 phase

2 KW approx.

22000 Lit/min at 6 kg/cm

1,500(L) x 1,000(W) x 2,000(H) mm (approx)

up to 26 heads

100 ~ 200 bpm (depending on application)


CVC R20D

Linear Type:

Rotary Liquid Filler and Capper ‌ 05/06


Model

No. of filling heads

No. of capping heads

Filling range

Speed

Machine dimensions

CVC Rotary Filler Capper series

12, 16, 20, 24, 30

4, 6, 8, 10

10 ml ~ 1500 ml


2,300(L) x 1,500(W) x 2,300(H) mm (approx)

(for reference only, subject to customization.) • Monoblock design combines liquid filling and capping

jobs in one compact machine.

• Gravity filling or volumetric filling are available to cover

different liquid properties.

• Available for different cap types, such as plastic or

aluminum ROPP caps.

• Fast change over, easy machine cleaning.

• No fill will occur without bottle in position.

• Filling volume range: 60 cc - 1,500 cc (filling volume

under 60 cc is available on request).

• PLC control with user-friendly HMI.

• Product contact parts stainless steel in SS 316 and FDA

approved materials.


A real workhorse that combines filling and capping in a compact

monoblock, delivering high outputs from 2,700 to 18,000 bottles per hour.

A variety of models are available to meet your applications.

Rotary Liquid Filler and Capper

CVC F1204

Cap orientation is checked prior to capping.

Rotary motion provides smooth operation at high speeds.

Timing screw and infeed starwheel transfer bottles to the

rotary multi-head filler, where nozzles dip into bottle for filling.


Model

Power source

Power consumption

Compressed air

Machine dimensions

No. of filling heads

Speed

Closure typesMachine dimensions (approx)

Options

CVC 3092 & CVC 3092-2 Series

220 V, 50/60 Hz, 1 phase

0.5 KW approx.

2100 L/m at 6 Kg/cm

1,500(L) x 1,400(W) x 1,800(H) mm (approx)

1, 2, 4


plugs, droppers, spray pumps, caps, overcaps, rubber stopper, alu crimp.

Nitrogen filling (pre-fill / post-fill)


• Three in one: liquid filling, plug/stopper inserting, capping/crimping are accomplished in one machine.

• Wide application range includes eye drops, nasal sprays, breath fresheners, food color, iodine tinctures, and mercurochrome products to name a few.

• Servo motor control provides reliable and repeatable results for all stations.

• All contact parts are stainless steel SS316 and food grade silicone, with mechanical frame built in SS304.

• Bottles are fed accurately into each station through indexing starwheel.

• PLC control with HMI.


The CVC 3095 monoblock machine combines multiple-station for liquid filling,

plugging, and capping or crimping in one machine, providing exceptional

flexibility, stability and durability.

Filler / Plugger and Capper

Filler / Plugger and Capper ‌ 07/08

CVC 3095

↑Nasal spray filling: bottles are accurately positioned under the working stations, where multiple operations

are done: nitrogen purging -> filling -> mist pump placing and crimping-> flange applicator pick & place.

• Nitrogen purging prior to filling is available.

• SS 316L volumetric filling pistons provides accurate dosing.

• Mist pumps are arranged by means of vibratory sorters and

placed accurately by a plunger.

• A crimping head seals the pump to the bottle.

• Flange applicator is placed and secured to the pump by means

of a pick & place arm.

• HMI with user friendly controls.

• Ease of operation and maintenance.


Possibilities are limitless with the CVC 3092

series, which handles with ease the different

steps required for multi component applications

like nasal sprays or dropper bottles.

Automatic unscrambling vibrators for rubber stoppers, plugs and caps.

Compact liquid filling station.Specialised design for eye drops provides durable and stable operation at speeds up to 80 BPM.

CVC 3095 CVC 3092

↓The smart design provides flexibility and enables users to

switch between indexing filler/ capper and in-line filler based

on their requirements.

Two-Station Monoblock System includes filling and capping, plugging or stopper inserting options.

• Accurate bottle positioning:

Bottles are transmitted precisely under the filling nozzles and the

capping head by a synchronized indexing starwheel providing fast

and easy changeover when switching bottle sizes. The 3082

includes a 'no bottle, no fill' function and utilizes a servo driven

control system for precise filling.

• PLC control with touchscreen HMI.


Indexing Filler / Capper

Indexing Filler / Capper ‌ 09/10

↑Pick & place attachment: the

starwheel can stabilize the

transmission of small plug/cap

and accelerates the operation.

↓The smart design provides

flexibility and enables users

to switch between indexing

filler/ capper and in-line filler

based on their requirements.

CVC 3082


Model

Viscosity range

Power source

Power consumption

Compressed air consumption

Machine dimensions

CVC 3082

up to 1,500 CPS

220 V, 50/60 Hz, 1 phase

2 KW


1,450(L) x 1,400(W) x 1,850(H) mm


Model

Viscosity range

Power source

Power consumption

Compressed air consumption

Machine dimensions

CVC 3085

up to 1,500 CPS

220 V, 50/60 Hz, 1 phase

2 KW


1,450(L) x 1,400(W) x 1,850(H) mm

CVC 3082

CVC 3085-2

CVC 3036


Model

No of heads

Combinations

Machine dimensions

Cap diameter

(typical range)

Speed

CVC 3074 Series

4, 6 or 8 heads

Capping, or plug inserting + capping

1200(L) x 1200(W) x 2000(H) mm (approx)

35 mm ~ 80 mm

(different capping heads required)



In-Line Filler / Rotary Capper ‌ 11/12

The CVC 3036 Series with in-line configuration are really versatile fillers that easily - and inexpensively - accommodates to different bottle sizes.

• Diving type filling mechanism: filling nozzles dip into bottles

and move up while liquid is being filled.

• Flexible adjustments can meet different product

characteristics and bottle shapes.

• Servo technology is available for filling control, allowing direct

filling volume adjustment from the HMI, and offers wider

possibilities in reducing bubbling or foaming for syrups.

• PLC control with HMI features user-friendly operation. Key

parameters are clearly displayed.

• Setup info for different products, including liquid / bottle

parameters, are stored in memory for operator to perform

changeover with efficiency and consistency.

- I/O Check Display monitors the status of sensors and main

components.

- Machine automatically stops when exit conveyor that

connect to downstream machine is full, and restarts

automatically when appropriate.

• Piping and filling parts can be dismantled for cleanup.

• Interlock safety guards.

• Depending on application and filling volume, our sanitary

volumetric piston pumps can achieve a filling precision up to

±1%.


• PLC control with Human Machine Interface.

• All functions including of machine operating status, time setting, monitoring of abnormalities and maintenance, can be readily accessed and operated from the panel.

• A plugging control attachment is available as optional. Plugging and capping station can be integrated within same machine frame, saving space and cost.

• Adjustable capping torque; simply loose the capping head and adjust the torque dial.


In-Line Liquid Filler and Capper Rotary Capper

• Machine operating status, time setting, monitoring of

abnormalities and maintenance instructions can be

readily accessed and easily operated from the touch

screen panel.

• Motor driven height adjustment: Push Button

Up/Down controls for height settings.

• Servo motor driven.

• Protection against overload (excessive capping torque).

The capping mechanism disengages automatically

when the preset torque has been reached, thus

ensuring proper capping without cap damage.

• Stainless Steel construction.

• An optional high capacity ground level cap hopper and

automatic cap elevating system is available.


The CVC 3074 Series rotary cappers feature multi-head continuous operation, making it the choice for high speed applications.


Model

No of heads

Combinations

Machine dimensions

Cap diameter

(typical range)

Speed

CVC 3034 Series

1 or 2 heads

Capping, or plug inserting + capping

1000(L) x 1000(W) x 2000(H) mm (approx)

35 mm ~ 80 mm

(different capping heads required)



CVC 3074

CVC 3034

CVC 3036 CVC 3034


Model

Power source

Power consumption

Compressed air

Machine dimensions

Filling volume

Speed

CVC 3036 Series

220 V, 50/60 Hz, 1 phase

1.5 KW approx.

2100 L/m at 5 kg/cm

1500(L) x 1000(W) x 2000(H) mm (approx)

20 ml ~ 1000 ml (different piston sets are required)



In-Line Filler ‌ 13/14

The CVC 3036 ser. linear type liquid filler is designed for bottle filling of general liquids widely used in pharmaceutical, nutraceutical, food, chemical and cosmetics industries.

• The CVC 3036 ser. liquid fillers can equip with 4, 8 and up to 12

volumetric pistons to reach max. fill speed of 80 bottles per minute,

and they are very flexible to accommodate with customer's

production requirement.

• Unique fill piston and nozzle designs are driven by servo system, which

features fast and extremely high fill accuracy.

• The machine comes standard with a touch screen panel which allows

operator to have simple and quick setup by storing and recalling

product recipes.

• Unique tech mode setup, operator would never experience so friendly

operation before.

• Error messages are instantly shown on the touch panel which features

ease of the machine maintenance and troubleshooting.

• Available with multiple fillings at ones to achieve large fill volumes.

• Options include various sizes of volumetric pistons with fill volume

capacity range from 20 ml up to 500 ml, shut-off nozzles, liquid

buffer/storage tanks, 21 CFR PART 11 compliance, bottle neck holders,

bottle feed screw.

In-Line Liquid Filler

CVC 3036-4

Standard Features:• 4 / 8 / 12 filling stations.

• Servo driven on both volumetric pistons and nozzles.

• Various speed settings of liquid filling.

• Diving type and bottom up filing features less foaming during filling.

• Drip tray.

• Capability of recipe storage.

• Simple and quick tech mode setup.

• Track full / track empty sensors.

• Bottle mouth holder design for special applications (require to conduct our factory test).

• Bottle feed screw for handling irregular shaped containers (option).

• Motorized single lane sanitary conveyor. custom made conveyor lengths are available upon request.

• Stainless steel construction.

• Capacity: up to 72 bottles per minute (BPM) on a water like liquid filling of 100 ml bottle for CVC 3036-12.12 headed filler.

• ISO 9001 : 2000 certified.

Product Specifications:• Liquid viscosity: up to 1500 cps

Container Specifications:• Bottle height: 2" to 8.66" (50 mm to 220 mm)

• Bottle diameter / width: 1.18" to 3.94"

(30 mm to 100 mm)

• Bottle opening: ø10 mm ~ ø50 mm

Machine Specifications:• Food grade liquid contact materials

• Piston capacity: 50 ml / 100 ml / 250 ml / 500 ml / 750 ml

• Machine weight: CVC 3036-4: 1,367 lbs (620 kg)

CVC 3036-8: 2,083 lbs (945 kg)

CVC 3036-12: 2,227 lbs (1010 kg)

Machine Dimensions:CVC 3036-4: L. 118-1/8” x W. 41” x H. 86-5/8”

(L. 3000 mm x W. 1040 mm x H. 2200 mm)

CVC 3036-8: L. 141-3/4” x W. 41” x H. 86-5/8”

(L. 3600 mm x W. 1040 mm x H. 2200 mm)

CVC 3036-12: L. 165-3/8” x W. 41” x H. 86-5/8”

(L. 4200 mm x W. 1040 mm x H. 2200 mm)

Air / Electrical Requirements:• Power source: 380 V, 50/60 Hz, 3 phase

220 V, 50/60 Hz, single phase (USA)

• Power consumption: 3.1 KW - 6.1 KW

• Air pressure: 87 psi (ISO 8573-1)

• Air consumption: 1.6 - 1.95 cfm

CVC 3036-12CVC 3036-8CVC 3036-4

Bottle Mouth Holders: The dedicated bottle holders are required when bottle mouth opening is too small to be centered and aligned with fill nozzles.

↓ Shut-Off Nozzles and drip Tray: Shut-off nozzles are

strongly recommend for liquid with low viscosity.

CVC Liquid Packaging Solutions (19-03) r5 · 2019-11-18 · Bottle Air Rinser CVC 1102 Belt...

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Transcript of CVC Liquid Packaging Solutions (19-03) r5 · 2019-11-18 · Bottle Air Rinser CVC 1102 Belt...