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    4-2

    Similarities Between Job-Order and

    Process Costing1. Both systems assign material, labor, and overhead

    costs to products and they provide a mechanism forcomputing unit product costs.

    2. Both systems use the same manufacturing accounts,including Manufacturing Overhead, Raw Materials,Work in Process, and Finished Goods.

    3. The flow of costs through the manufacturing accounts isbasically the same in both systems.

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    Differences Between Job-Order and

    Process CostingProcess costing:1. Is used when a single product is produced on a

    continuing basis or for a long period of time. Job-order

    costing is used when many different jobs havingdifferent production requirements are worked on eachperiod.

    2. Systems accumulate costs by department. Job-ordercosting systems accumulated costs by individual jobs.

    3. Systems compute unit costs by department. Job-ordercosting systems compute unit costs by job on the job

    cost sheet.

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    Quick Check

    Process costing is used for productsthat are:

    a. Different and produced continuously.b. Similar and produced continuously.

    c. Individual units produced to customerspecifications.

    d. Purchased from vendors.

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    Process costing is used for productsthat are:

    a. Different and produced continuously.b. Similar and produced continuously.

    c. Individual units produced to customerspecifications.

    d. Purchased from vendors.

    Quick Check

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    Processing Departments

    Any unit in an organization where materials, labor,or overhead are added to the product.

    The activities performed in a processing

    department areperformed uniformlyon allunits of production. Furthermore, the output ofa processing department must be homogeneous.

    Products in a process costing environment

    typically flow in a sequence from one departmentto another.

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    Comparing Job-Order and Process

    Costing

    FinishedGoods

    Cost ofGoodsSold

    Work inProcess

    DirectMaterials

    Direct Labor

    ManufacturingOverhead

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    Comparing Job-Order and Process

    Costing

    FinishedGoods

    Cost ofGoodsSold

    Direct Labor

    ManufacturingOverhead

    ProcessingDepartment

    Costs are traced andapplied to departments

    in a process costsystem.

    DirectMaterials

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    T-Account and Journal Entry Views of

    Process Cost FlowsFor purposes of this example, assumethere are two processing departments

    DepartmentsAand B.We will use T-accounts and journalentries.

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    Raw Materials

    Process Cost Flows: The Flow of

    Raw Materials (in T-account form)

    Work in ProcessDepartment B

    Work in ProcessDepartment A

    DirectMaterials

    DirectMaterials

    DirectMaterials

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    Process Cost Flows: The Flow of

    Raw Materials (in journal entry form)

    Work in Process - Department A XX,XXXWork in Process - Department B XX,XXX

    Raw Materials XX,XXX

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    Process Costing: The Flow of LaborCosts (in journal entry form)

    Work in Process - Department A XX,XXX

    Work in Process - Department B XX,XXX

    Salaries and Wages Payable XX,XXX

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    Process Cost Flows: The Flow of ManufacturingOverhead Costs (in T-account form)

    Work in Process

    Department B

    Work in ProcessDepartment A

    ManufacturingOverhead

    OverheadApplied to

    Work inProcess

    AppliedOverhead

    AppliedOverhead

    DirectLabor

    DirectMaterials

    DirectLabor

    DirectMaterials

    ActualOverhead

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    Process Cost Flows: Transfers from WIP-Dept.A to WIP-Dept. B (in T-account form)

    Work in ProcessDepartment B

    Work in ProcessDepartment A

    DirectMaterialsDirectLabor

    AppliedOverhead

    Direct

    MaterialsDirectLabor

    AppliedOverhead

    Transferred

    to Dept. B

    Transferredfrom Dept. A

    DepartmentA

    DepartmentB

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    Process Cost Flows: Transfers from WIP-Dept.A to WIP-Dept. B (in journal entry form)

    Work in Process - Department B XX,XXX Work in Process - Department A XX,XXX

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    Finished Goods

    Process Cost Flows: Transfers from WIP-Dept.B to Finished Goods (in T-account form)

    Work in ProcessDepartment B

    Cost of

    GoodsManufactured

    DirectMaterialsDirectLabor

    AppliedOverhead

    Transferred

    from Dept. A

    Cost of

    GoodsManufactured

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    Process Cost Flows: Transfers from WIP-Dept.B to Finished Goods (in journal entry form)

    Finished Goods XX,XXX Work in Process - Department B XX,XXX

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    Finished Goods

    Cost of Goods Sold

    Process Cost Flows: Transfers from FinishedGoods to COGS (in T-account form)

    Work in ProcessDepartment B

    Cost ofGoods

    Manufactured

    DirectMaterials

    DirectLabor

    AppliedOverhead

    Transferred

    from Dept. ACost ofGoodsSold

    Cost ofGoods

    Sold

    Cost ofGoods

    Manufactured

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    Process Cost Flows: Transfers from FinishedGoods to COGS (in journal entry form)

    Cost of Goods Sold XX,XXX

    Finished Goods XX,XXX

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    Equivalent Units of Production

    Equivalent units are theproduct of the numberof partially completed

    units and thepercentage completion

    of those units.

    These partially completed units complicate thedetermination of a departments output for a given

    period and the unit cost that should be assigned tothat output.

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    Equivalent UnitsThe Basic Idea

    Two half-completed products areequivalent toone complete product.

    So, 10,000 units 70% completeare equivalent to7,000 complete units.

    + = 1

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    For the current period, Jones started 15,000units and completed 10,000 units, leaving 5,000units in process 30 percent complete. Howmany equivalent units of production did Joneshave for the period?

    a. 10,000

    b. 11,500

    c. 13,500

    d. 15,000

    Quick Check

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    For the current period, Jones started 15,000units and completed 10,000 units, leaving 5,000units in process 30 percent complete. Howmany equivalent units of production did Joneshave for the period?

    a. 10,000

    b. 11,500

    c. 13,500

    d. 15,000

    10,000 units + (5,000 units 0.30)= 11,500 equivalent units

    Quick Check

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    Calculating Equivalent Units

    Equivalent units can be calculatedtwo ways:

    The First-In, First-Out MethodFIFO iscovered in the appendix to this chapter.

    The Weighted-Average MethodThis method

    will be covered in the main portion of the chapter.

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    Learning Objective 2

    Compute the equivalent

    units of productionusing the weighted-

    average method.

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    Treatment of Direct Labor

    Type of Product Cost

    Do

    llarAmoun

    t Conversion

    Direct labor andmanufacturing

    overhead may becombined into

    one classificationof product

    cost calledconvers ion costs.

    DirectMaterials

    Direct

    Labor

    DirectLabor

    ManufacturingOverhead

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    Weighted-AverageAn Example

    Smith Company reported the following activity in theAssembly Department for the month of June:

    Percent Completed

    Units Materials ConversionWork in process, June 1 300 40% 20%

    Units started into production in June 6,000

    Units completed and transferred out 5,400 of Department A during June

    Work in process, June 30 900 60% 30%

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    Weighted-AverageAn Example

    The first step in calculating the equivalent units is to identifythe units completed and transferred out of Assembly

    Department in June (5,400 units)

    Materials Conversion

    Units completed and transferred

    out of the Department in June 5,400 5,400

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    Weighted-AverageAn Example

    The second step is to identify the equivalent unitsof production inending work in processwith respect to materialsfor the month(540 units) and adding this to the 5,400 units from step one.

    Materials Conversion

    Units completed and transferred

    out of the Department in June 5,400 5,400

    Work in process, June 30:

    900 units 60% 540

    Equivalent units of Production in

    the Department during June 5,940

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    Weighted-AverageAn Example

    Materials Conversion

    Units completed and transferred

    out of the Department in June 5,400 5,400

    Work in process, June 30:

    900 units 60% 540

    900 units 30% 270

    Equivalent units of Production in

    the Department during June 5,940 5,670

    The third step is to identify the equivalent unitsof production inending work in processwith respect to conversionfor the month

    (270 units) and adding this to the 5,400 units from step one.

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    Beginning

    Work in Process300 Units

    40% Complete

    Ending

    Work in Process900 Units

    60% Complete

    6,000 Units Started

    5,400 Units Completed

    5,100 Units Startedand Completed

    Weighted-AverageAn Example

    Materials

    5,400 Units Completed540 Equivalent Units 900 60%

    5,940 Equivalent units

    of production

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    Learning Objective 3

    Compute the cost per

    equivalent unit using theweighted-averagemethod.

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    Compute and Apply Costs

    Beginning Work in Process Inventory: 400 unitsMaterials: 40% complete $ 6,119Conversion: 20% complete $ 3,920

    Production started during June 6,000 units

    Production completed during June 5,400 units

    Costs added to production in JuneMaterials cost $ 118,621Conversion cost $ 81,130

    Ending Work in Process Inventory: 900 unitsMaterials: 60% completeConversion: 30% complete

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    Compute and Apply Costs

    The formula for computing the cost perequivalent unit is:

    Cost perequivalent

    unit=

    Cost of beginningWork in Process

    InventoryCost added during

    the period

    Equivalent units of production

    +

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    Here is a schedule with the cost and equivalentunit information.

    Compute and Apply Costs

    Total

    Cost Materials ConversionCost to be accounted for:

    Work in process, June 1 10,039$ 6,119$ 3,920$

    Cost added in Assembly 199,751 118,621 81,130

    Total cost 209,790$ 124,740$ 85,050$

    Equivalent units 5,940 5,670

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    Total

    Cost Materials ConversionCost to be accounted for:

    Work in process, June 1 10,039$ 6,119$ 3,920$

    Cost added in Assembly 199,751 118,621 81,130

    Total cost 209,790$ 124,740$ 85,050$

    Equivalent units 5,940 5,670

    Cost per equivalent unit 21.00$ 15.00$

    Compute and Apply Costs

    Here is a schedule with the cost and equivalentunit information.

    $124,740 5,940 units = $21.00 $85,050 5,670 units = $15.00

    Cost per equivalent unit = $21.00 + $15.00 = $36.00

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    Learning Objective 4

    Assign costs to units

    using the weighted-average method.

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    Applying Costs

    Materials Conversion Total

    Ending WIP inventory:

    Equivalent units 540 270

    Assembly DepartmentCost of Ending WIP Inventory and Units Transferred Out

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    Applying Costs

    Materials Conversion Total

    Ending WIP inventory:

    Equivalent units 540 270

    Cost per equivalent unit 21.00$ 15.00$

    Assembly DepartmentCost of Ending WIP Inventory and Units Transferred Out

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    Computing the Cost of UnitsTransferred Out

    Materials Conversion Total

    Ending WIP inventory:

    Equivalent units 540 270

    Cost per equivalent unit 21.00$ 15.00$Cost of Ending WIP inventory 11,340$ 4,050$ 15,390$

    Units completed and transferred out:

    Units transferred 5,400 5,400

    Assembly DepartmentCost of Ending WIP Inventory and Units Transferred Out

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    Computing the Cost of UnitsTransferred Out

    Materials Conversion Total

    Ending WIP inventory:

    Equivalent units 540 270

    Cost per equivalent unit 21.00$ 15.00$Cost of Ending WIP inventory 11,340$ 4,050$ 15,390$

    Units completed and transferred out:

    Units transferred 5,400 5,400

    Cost per equivalent unit 21.00$ 15.00$

    Assembly DepartmentCost of Ending WIP Inventory and Units Transferred Out

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    Computing the Cost of UnitsTransferred Out

    Materials Conversion Total

    Ending WIP inventory:

    Equivalent units 540 270

    Cost per equivalent unit 21.00$ 15.00$Cost of Ending WIP inventory 11,340$ 4,050$ 15,390$

    Units completed and transferred out:

    Units transferred 5,400 5,400

    Cost per equivalent unit 21.00$ 15.00$

    Cost of units transferred out 113,400$ 81,000$ 194,400$

    Assembly DepartmentCost of Ending WIP Inventory and Units Transferred Out

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    Learning Objective 5

    Prepare a costreconciliation report.

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    Reconciling Costs

    Costs to be accounted for:

    Cost of beginning Work in Process Inventory 10,039$

    Costs added to production during the period 199,751

    Total cost to be accounted for 209,790$

    Assembly DepartmentCost Reconciliation

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    PowerPoint Authors:Susan Coomer Galbreath, Ph.D., CPACharles W. Caldwell, D.B.A., CMAJon A. Booker, Ph.D., CPA, CIA

    Cynthia J. Rooney, Ph.D., CPAMcGraw-Hill/Irwin Copyri ght 2013 by The McGraw-H il l Companies, Inc. Al l r ights reserved.

    Appendix 4A

    Process Costing Using theFIFO Method

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    FIFO vs. Weighted-Average Method

    The FIFO method (generally considered moreaccurate than the weighted-average method) differs

    from the weighted-average method in two ways:

    1. The computation of equivalent units.

    2. The way in which the costs of beginning

    inventory are treated.

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    Learning Objective 6

    Compute the equivalent

    units of productionusing the FIFO method.

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    Equivalent UnitsFIFO Method

    Lets revisit the Smith Company example. Here isinformation concerning the Assembly Departmentfor the month of June.

    Percent Completed

    Units Materials Conversion

    Work in process, June 1 300 40% 20%

    Units started into production in June 6,000

    Units completed and transferred out 5,400 of Department A during June

    Work in process, June 30 900 60% 30%

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    Equivalent UnitsFIFO Method

    Step 1:Determine equivalent units needed to completebeginning Work in Process Inventory.

    Materials Conversion

    To complete beginning Work in Process: Materials: 300 units (100% - 40%) 180

    Conversion: 300 units (100% - 20%) 240

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    Equivalent UnitsFIFO Method

    Step 2:Determine units started and completed duringthe period.

    Materials Conversion

    To complete beginning Work in Process: Materials: 300 units (100% - 40%) 180

    Conversion: 300 units (100% - 20%) 240

    Units started and completed during June 5,100 5,100

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    Beginning

    Work in Process300 Units40% Complete

    Ending

    Work in Process900 Units60% Complete

    6,000 Units Started

    5,100 Units Startedand Completed

    FIFO Example

    Materials

    900 60%5,100 Units Completed540 Equivalent Units

    5,820 Equivalent unitsof production

    180 Equivalent Units300 60%

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    Beginning

    Work in Process300 Units20% Complete

    Ending

    Work in Process900 Units30% Complete

    6,000 Units Started

    5,100 Units Startedand Completed

    FIFO Example

    Conversion

    5,100 Units Completed270 Equivalent Units

    900 30%

    5,610 Equivalent unitsof production

    240 Equivalent Units300 80%

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    Equivalent Units:Weighted-Average vs. FIFO

    Materials Conversion

    Equivalent units - weighted-average method 5,940 5,670

    Less equivalent units in beginning inventory:

    300 units 40% 120300 units 20% 60

    Equivalent units - FIFO method 5,820 5,610

    As shown below, the equivalent units in beginning inventory aresubtracted from the equivalent units of production per theweighted-average method to obtain the equivalent units of

    production under the FIFO method.

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    Learning Objective 7

    Compute the cost per

    equivalent unit using theFIFO method.

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    Beginning work in process: 400 unitsMaterials: 40% complete $ 6,119Conversion: 20% complete $ 3,920

    Production started during June 6,000 unitsProduction completed during June 5,400 units

    Costs added to production in JuneMaterials cost $ 118,621

    Conversion cost $ 81,130

    Ending work in process 900 unitsMaterials: 60% completeConversion: 30% complete

    Cost per Equivalent Unit - FIFO

    Lets revisit the Smith Company Assembly Departmentfor the month of June to prepare our production report.

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    Cost per Equivalent Unit - FIFO

    Total

    Cost Materials Conversion

    Cost added in June 199,751$ 118,621$ 81,130$

    Equivalent units 5,820 5,610Cost per equivalent unit 20.3816$ 14.4617$

    Total cost per equivalent unit = $20.3816 + $14.4617 = $34.8433

    $118,621

    5,820$81,1305,610

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    Learning Objective 8

    Assign costs to unitsusing the FIFO method.

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    Materials Conversion Total

    Ending WIP inventory:Equivalent units 540 270

    Assembly Department

    Cost of Ending WIP Inventory

    Applying Costs - FIFOStep 1: Record the equivalent units of production in ending Work

    in Process Inventory.

    900 units60% 900 units30%

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    Applying Costs - FIFO

    Step 2: Record the cost per equivalent unit.

    Materials Conversion Total

    Ending WIP inventory:Equivalent units 540 270

    Cost per equivalent unit 20.3816$ 14.4617$

    Assembly Department

    Cost of Ending WIP Inventory

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    Materials Conversion Total

    Ending WIP inventory:Equivalent units 540 270

    Cost per equivalent unit 20.3816$ 14.4617$

    Cost of Ending WIP inventory 11,006$ 3,905$ 14,911$

    Assembly Department

    Cost of Ending WIP Inventory

    Applying Costs - FIFO

    Step 3: Compute the cost of ending Work in Process Inventory.

    540$20.3816 270$14.4617

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    Cost of Units Transferred OutStep 1: Record the cost in beginning Work in Process Inventory.

    Materials Conversion Total

    Cost of Units Transferred Out:

    Cost in beginning WIP inventory 6,119$ 3,920$ 10,039$Cost to complete beginning WIP

    Equivalent units to complete 180 240

    Cost per equivalent unit 20.3816$ 14.4617$

    Cost to complete beginning WIP 3,669$ 3,471$ 7,140

    Cost of units started and completed:

    Units started and completed 5,100 5,100

    Cost per equivalent unit 20.3816$ 14.4617$

    Cost of units started and completed 103,946$ 73,755$ 177,701

    Cost of Units Transferred Out 194,880$

    Assembly Department

    Cost of Units Transferred Out in June

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    Cost of Units Transferred OutStep 2: Compute the cost to complete the units in beginning

    Work in Process Inventory.

    Materials Conversion Total

    Cost of Units Transferred Out:

    Cost in beginning WIP inventory 6,119$ 3,920$ 10,039$Cost to complete beginning WIP

    Equivalent units to complete 180 240

    Cost per equivalent unit 20.3816$ 14.4617$

    Cost to complete beginning WIP 3,669$ 3,471$ 7,140

    Cost of units started and completed:

    Units started and completed 5,100 5,100

    Cost per equivalent unit 20.3816$ 14.4617$

    Cost of units started and completed 103,946$ 73,755$ 177,701

    Cost of Units Transferred Out 194,880$

    Assembly Department

    Cost of Units Transferred Out in June

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    Cost of Units Transferred OutStep 3: Compute the cost of units started and completed this

    period.

    Materials Conversion Total

    Cost of Units Transferred Out:

    Cost in beginning WIP inventory 6,119$ 3,920$ 10,039$Cost to complete beginning WIP

    Equivalent units to complete 180 240

    Cost per equivalent unit 20.3816$ 14.4617$

    Cost to complete beginning WIP 3,669$ 3,471$ 7,140

    Cost of units started and completed:

    Units started and completed 5,100 5,100

    Cost per equivalent unit 20.3816$ 14.4617$

    Cost of units started and completed 103,946$ 73,755$ 177,701

    Cost of Units Transferred Out 194,880$

    Assembly Department

    Cost of Units Transferred Out in June

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    Cost of Units Transferred OutStep 4: Compute the total cost of units transferred out.

    Materials Conversion Total

    Cost of Units Transferred Out:

    Cost in beginning WIP inventory 6,119$ 3,920$ 10,039$Cost to complete beginning WIP

    Equivalent units to complete 180 240

    Cost per equivalent unit 20.3816$ 14.4617$

    Cost to complete beginning WIP 3,669$ 3,471$ 7,140

    Cost of units started and completed:

    Units started and completed 5,100 5,100

    Cost per equivalent unit 20.3816$ 14.4617$

    Cost of units started and completed 103,946$ 73,755$ 177,701

    Cost of Units Transferred Out 194,880$

    Assembly Department

    Cost of Units Transferred Out in June

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    Learning Objective 9

    Prepare a costreconciliation report

    using the FIFO method.

    Prepare a cost

    reconciliation reportusing the FIFO method.

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    Reconciling Costs

    Costs to be accounted for:

    Cost of beginning Work in Process Inventory 10,039$

    Costs added to production during the period 199,751Total cost to be accounted for 209,790$

    Cost accounted for as follows:

    Cost of ending Work in Process Inventory 14,911$

    Cost of units transferred out 194,880Total cost accounted for* 209,791$

    Assembly Department

    Cost Reconciliation for June

    *$1 rounding error.

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    A Comparison of Costing Methods

    In a lean production environment, FIFO andweighted-average methods yield similar

    unit costs.

    When considering cost control, FIFO issuperior to weighted-average because it

    does not mix costs of the current period with

    costs of the prior period.

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    End of Chapter 04