Coriolis Flow Meter Application, Installation, and Operation · Coriolis Flow Meter Application,...

M2M Flow Training 2015 Don Price

Coriolis Flow Meter Application, Installation, and Operation

Introduction to Coriolis technology

M2M Flow Training 2015 Page 4 Don Price

Coriolis Flow Measurement

Provides the most accurate flow meter technology (≥ +/- 0.1% of flow rate)

Siemens Coriolis sensors are multi-parameter devices

Meaning one device can measure all of these at the same time!

Temperature sensor

= + Volumetric flow meter Densitometer

+ + Mass flow

meter

Provides temperature measurement at flow measurment point; 2 x 1K RTD

Provides a real-time density corrected volume flow measurement

Provides an in situ API density measurement with or without flow

Why Coriolis

http://www.sxc.hu/browse.phtml?f=download&id=100771


Volumetric flow can be subject to errors due to temperature, pressure and viscosity variations.

Mass flow 0.10% error Volumetric flow 2.5 - 0.25 % error

Sometimes variables are not a good thing………..

$ $

Product family

Principle of operation

Product overview

Application

Key features

Overview of Coriolis Mass Flow principal


Pick up 1

Pick up 2

Phase difference with zero flow

Phase difference with flow (Mass)

Pick up 2

Pick up 1

Pick up 1

Pick up 2

Drive Coil

Product family


Product overview

Application

Key features



• Density is inversely proportional to frequency • All meters calibrated on air and liquid and at elevated temp. • MASS 6000 signal converter outputs, density, temperature and mass flow Density = A + B (1 + t) T2

A, B = Calibration constants = Density TC t = Liquid temperature T = Periodic time fr = Resonance frequency

With air F1 = 142.09 Hz With water F2 = 124.12 Hz

α

α

T = [s] 1 fr

Frequency measurement gives fluid density



Phase Coriolis reaction Mass flow [lb/h] Frequency Resonance Density [lb/ft3] Temperature Liquid [°F] Volume flow Calculated Mass/Density

Coriolis mass flow meter measurement


Product family


Product overview

Application

Key features


MASS flow / Density


Product family


Product overview

Application

Key features



Sensor construction

PT1000 Temperature

Sensor

Pickup

Driver

Pickup


What can Coriolis measure?

What is the fluid? General industry Molten plastic Liquid sulfur Sand in water Chemical Epoxy compounds Toothpaste or house paint Steam – saturated Steam – superheated Oil & Gas Raw crude oil Crude after separator LPG LNG CNG Food & Beverage Melted cheese Water Chocolate Milk

Recommended for flow measurement?

• No • Watch out for pipeline heating • Not suitable for concentration measurement

• Before being mixed – 2 meters • Yes • Yes – vertical upwards • Yes with condensate traps

• Yes – beware of water & sand & air • Yes including density for water cut • Yes as wholly liquid • Yes • Yes

• Yes with trace heating • Perfect for deionized or RO water • Yes • Yes including cream concentration


What can the flowmeter measure?

1. Remember, it’s a sensitive mechanical instrument. You don’t get ±0.X% accuracy without taking care of its environment and operating conditions.

2. Mechanical vibrations and small shifts in the fluid (micro-motions) will disturb the measurement. The only solution is to use an appropriate filter.

3. Pressure pulsations can disturb the measurement.

4. Pressure and flow pulsation like those from a control valve which is flashing or cavitating will disturb the measurement.


MASS 6000 Exd

Wall mount Junction box

Greater flexibility Compact or remote One type transmitter for all sizes Industry specific sensors and transmitters Flexible logistics handling Quick reaction to changing customer demands – even after ordering – delivery In brief: competitiveness

MASS 6000 IP 67/NEMA 6

MASS 6000 19”

MASS 6000 19” wall mount

MASS 2100 DI 3 – DI 40

MASS 2100 DI 1.5

MC 2 DN 40 – DN 150

SiFlow FC070

SITRANS FC300 DN 4

Two Platforms Infinite solutions

Product family


Product overview

Application

Key features


MASS 6000 19”

1 current, 1 digital, 1 relay

batch/frequency/pulse

24 V DC 24 V AC/DC 115/230 V AC, 24 V AC/DC Power supply

CE, cULus, ATEX Cat.3 (II 3G EEx nA)

[EEx ia] IIC, DEMKO Ex 99E.125729X /

UL Class 1 Div. 2 [EEx ia] IIC, DEMKO Ex 99E.125729X Approvals

No 3-line alpha numeric LCD with backlight Display

SIMATIC P-BUS, MODBUS RTU Profibus PA, Hart Profibus DP/PA, Hart, MODBUS RTU Interface

Measurements

2 digital outputs,

pulse, frequency, quadrature pulse, quadrature frequency 2-stage batch, batch

1 current, 1 digital, 1 relay


3current, 2 Digital, 2 relay (Rack Mount Only)


Outputs

1digital input

start/hold/continue batch, zero-point adjust, reset totalizer 1 and 2, force/freeze output Inputs

IP20 IP67 NEMA 6 IP67 NEMA 6 IP20 or IP66 NEMA 4 or 1 Enclosure

SIFLOW FC070 MASS 6000 Exd MASS 6000 MASS 6000 19” (Wall mount)

Mass flow, volume flow, density, temperature, fraction flow

Transmitters

Product family


Product overview

Application

Key features


FC 300 DN4

MASS 2100 DI 3 – DI 40

MASS 2100 DI 1.5

MC2

DN 50 – DN 150

Sensors

Product family


Product overview

Application

Key features


MASS 2100 DI 1.5 / 1/16‘‘ 1. The meter is installed with a

single quick release clamp fitting and a singlemulti-plug connector that is fast and cost effective.

2. High immunity to noise with

the centre block, together with balanced pipe loops Together they ensure dependable long-term stability eliminating influences from process conditions

3. Plug & Play. Install and

commission a meter in less than 10 minutes

4. Single-pipe design

optimizes hygiene and safety. All our sensors consist of one single pipe without any welds ensuring that steam or CIP cleaning can be carried out with confidence

In industry, accurate recipe control means everything! The MASS 2100 DI -1.5 is the preferred meter for research and development and pilot-plant applications for liquid or gas measurement, when measuring small quantities is CRITICAL!

1

3

4

2

Mount the

clamp Fit the meter in the clamp and tighten

Connect the pre-wired multi-plug connector

Fit back plate to converter and measurement can commence

DI – 1.5

Product family


Product overview

Application

Key features


One pipe, no welds Ideal for CIP applications Choice of corrosion resistant sensor materials Stainless steel EN 1.4435 or Hastelloy C-22 Corrosion and installation optimized enclosure Stainless steel or Hast C-22 matching most environments

FC 300 – DN-4

Product family


Product overview

Application

Key features


Space saving sturdy design Insensitive to pipeline stresses and vibrations Self draining in both horizontal and vertical positions Rigid mounting structure Optimally oriented inductive sensors generate good S/N Parallel S-tube design enhances accuracy and

turndown ratio

MC2 DN 50 – DN 150 / 2‘‘ – 6‘‘

In the large size category, the MC2 offers the ideal fit between size, maximum flow capacity and ease of installation

MC2 DN 50 - 150


Product portfolio Modularity

MASS 6000 19”

MASS 6000 19” EX

MASS 6000 Exd

MASS 6000 IP67

FC070

FC070 Ex CT

MASS 2100 (DI 1.5)

Remote installation

Remote installation

Remote installation

Remote installation

Remote installation

Remote installation

FC300 (DN4)

Remote installation

Remote installation

Remote installation

Remote installation

Remote installation

Remote installation

MASS2100 (DI 3-40)

Remote installation

Remote installation

Remote OR compact

installation

Remote OR compact

installation

Remote installation

Remote installation

MC2 (DN50-150) MC2 hygienic (DN20-DN80)

Remote installation Incompatible Incompatible Remote

installation Remote

installation Incompatible

EX version MC2 (DN50-150) MC2 hygienic (DN20-DN80)

Remote installation with

“MC2-transmitter” version

Incompatible Incompatible Remote installation

Remote installation Incompatible

FCS200

Remote installation

Remote installation Incompatible Remote

installation Remote

installation Remote

installation

SITRANS FC430 / FC410

Coriolis workshop – Spring House


SITRANS FC430 vs. FC410 Product Portfolio

SITRANS FC430 SITRANS FC410

I/Os 1 communication + 3 optional 1 communication

Communication HART Modbus RS485

HMI HMI with graphical display No HMI

Process values Mass, volume, corrected volume, temperature, density, fraction Mass, volume, temperature, density

Totalizers 3 totalizers 1 totalizer

SIL SIL 2/3 on output No SIL

Configuration Compact and remote Compact


SITRANS FCS400 Product program at a glance

Versions Standard - Hygienic - Namur

Process connections Hygienic clamp Hygienic thread Pipe thread Flanged

Sensor material Stainless Hastelloy Steel C22*

Sizes DN15 DN25 DN50 DN80 0,5” 1 2” 3”

* up to DN50/2”


Highlights Small in size – big on performance

Solid performance Mass flow accuracy 0.10 % Repeatability error 0.05 %

Ultra compact design Length from 265 mm/10.43 inch Weight from 4.6 kg/10.1 lb

Great nominal flow rate DN 15 / ½” DN 25 / 1” DN 50 / 2” DN 80 / 3” 3,700 kg/h 11,500 kg/h 52,000 kg/h 140,000 kg/h

8,157 lb/h 25,353 lb/h 114,640 lb/h 308,647 lb/h

Sensational density measurements Density accuracy available at 1 kg/m³ Density repeatability 0.25 kg/m³


Custom-designed electric heating jacket for SITRANS FCS400 sensors

• Custom-designed for SITRANS FC410/430 sensors in sizes DN15-80

• Supply-voltage-specific

configurations either as 230 VAC or 115 VAC

• Designed to maintain up to 50 deg C differential between sensor body and ambient temperature (max temp is 200 deg C)

• Due to design not for use in Ex areas

• Jacket is not for process heating! Its purpose is to make trace heating of the process piping simple for users to ensure stable sensor & media temperature

Application areas where the heating jacket shines include: • Chocolate and cocoa extract • Margarine and other processed vegetable oils • Cheese, Vegemite, Marmite – foodstuffs with high

viscosity at room temperature • Liquid sulfur • Glues and other non-hazardous chemicals with

high viscosity at room temperature


SITRANS FCS400 sensors Sizes & compactness

Ultra-compact sensor or NAMUR built-in length

Nominal diameter [DN]

NAMUR NE132* Length [mm]

Flange connector [PN]

FC400 [mm]

MASS2100 / MC2 [mm]

15 / ½” 510±3 40 265 620

25 / 1” 600±3 40 360 934

50 / 2” 715±3 40 610 1064 (Di40)

80 / 3” 915±3 40 840 1220

* NAMUR, NE132, flange-to-flange lengths for Coriolis mass meters with EN connection flanges

Weight DN15 DN25

Weight MASS2100 12 kg / 26.5 lb 48 / 105.8 lb

Weight FC430 4.6 kg / 10.1 lb 10 kg / 33.1 lb

… see the difference!


Transmitter SITRANS FCT030 Encapsulation Aluminum, IP67

CT-lock Built-in

Glands Gland package

Terminals Wago press relief

I/O 1, 2, 3 & 4 + communication

SensorFlash® SD card Back-up + Sensor specific data

Full graphical display Resolution: 240 * 160 pixels 4 capacitive keys

Measurements Multi parameter 100Hz update rate

Display view 2 x 360° rotation

Modules Easy service replacement

Service USB port Diagnostics Wizards

SIL SIL 2 on hardware SIL 3 on software and system

NAMUR NAMUR compliant with NE132, NE41

SITRANS FCT030 transmitter Specifications Transmitter program


SITRANS FCT030 transmitter Commissioning and Service - modular concept

I/O Node

Sensor Node

Sensor module

Transmitter module

I/O module (plug and play)

All modules have individual codes on connector in order to avoid any wrong exchange

Automatic reconfiguration through a self-diagnosing data transfer

Transmitter Node

Power Supply

M2M Flow Training 2015 Page 31 Don Price Page 31 09:26

Digital implies… Reduced noise interference as the signal is digitalized instantly Ultra compact frontend integrated with the sensor facilitating:

• 4-wire: - RS485 Ex ia electrical specification - Modbus communication protocol

• Intrinsically safe connection • M12 Plug & Play connector interface • Conduit connections optional

High speed data processing enables 100Hz (10 ms) update rate on process parameters

SITRANS FCS400 sensors DSL (Digital Sensor Link)


USB service interface

Standardized connector & protocol (USB 2.0) BENEFITS: • Same interface regardless of communication • Service without disturbing the communication • Easy access

Simple wiring

Built-in Wago tool Wago Cage clamps® Explosion area approvals Cable tunnels for easy wiring Benefits: • Easy wiring • Safe installation • Time efficient

SITRANS FCT030 Transmitter Innovation and user-friendliness

SensorFlash® - all in one

Standard interface (MicroSD card) Factory specific and calibration data Certificates and operating instructions Benefits: • Can be used in any PC • Simplifies start-up • System data back up • Traceability for certification and audits


Improved and new features - Wizards: Quick commissioning wizard New

The Quick Commissioning wizard will guide you through configuration of parameters essential for your application. You configure parameters essential for your application by selecting the configuration path and subwizards appropriate for your application.

The Quick Commissioning wizard compromises the following subwizards: • Zero Point Adjustment wizard (menu item 1.2) • Process Values wizards (menu item 1.3) • Inputs/Outputs wizard (menu 1.4) I/O depended • Gas Application wizard (menu 1.5) • Pulsating Flow wizard (menu item 1.6) • Dosing Application wizard (menu 1.7)


Improved and new features - Wizards: Quick commissioning wizard New

The Process Values wizard will guide you through setup of values for your application. The prioritizing of the values automatically configures the measurement views on the display. The process value configured as 1st Process Value is set as first display view.


Improved and new features - Display view structure

Operation view: • Measurement view: Displays the measurement values.

New views! • Alarm view: Displays the active alarms in a list. • Operating view: Enables the totalizer reset and the

dosing control New! • Diagnostic view: Displays six configurable diagnostic

values. New!

Navigation view: The navigation view shows the menus and parameters. The navigation view is used to navigate through the menus and parameters in the device Parameter view: New views! The parameter view can be entered from the navigation view. The parameter view is used to view and edit the parameters.

Help text is available for all parameters

There are three view types:


Improved and new features - Operation view types

Measurement view: Displays the one to six measurement values. Improved!

Up to six operation views are fully configurable to show different process values in different operation view types.

Alarm view: Displays the active alarms in a list

Diagnostic view: Displays six configurable measurement/diagnostic values. New!

Operating view: Operating totalizer and dosing. New!


Improved and new features - Navigating between operation views

Up to six operation views Key press: Press the up and down keys to switch between views Press the right key to navigate parameters: - Measurement view - Diagnostic view Press the right key to operate: - Dosing operating view. New! - Totalizer operating view. New! - Alarm view. Improved!


Improved and new features - Graph view New

Key press: Pressing the left key will freeze/unfreeze the graph. Configuration: - Configurable time scaling - Value scaling can be set to auto or fixed

Demonstrate via Transmitter View 5


Improved and new features - Display configuration New

Configuration: - Brightness and contrast can be configured in intervals of 10 %

- Backlight can be configured to be always on or automatically switch off if no key is pressed for 10 minutes


Improved and new features - Audit trail

Parameter change log information (max. 100 entries) New

- Timestamp: Time when the change was made - Hose: LUI, Service channel or HART interface - Parameter ID: LUI menu ID - Value before: Value before the change was made - Value after: Value after the change was made

FW change log information (max. 20 entries) New - Timestamp: Time when the FW is updated - FW after: Bundle version of the FW after FW update

Alarm history (max. 100 entries) - Log past and future alarms - Timestamp: Time when the alarms occurred - Alarm description

Demonstrate via transmitter (3.8)


Improved and new features - Access management

Access levels: • Read Only: Allows no configuration. The user is only able to view the parameter values. No PIN code required

• User: Allows configuration and service of all parameters except advanced service and calibration parameters. Default PIN code is 2457

• Expert: Allows configuration and service of all parameters including advanced service, flow and density calibration parameters. Default PIN code is 2834

Configuration: • User can change user level PIN code

• Expert can change user and expert level PIN code

• If the PIN code is lost, please provide Siemens Customer Support with the transmitter PUK code to reset the PIN code (LUI 5.1.4)

• Access level can be disabled/enabled, this requires expert login. New

The parameters are protected against changes with access level control


How to install & Commission FC430 Connecting

SITRANS FCT030 I/O overview Channel 1

Bus communication

HART 7

Output 4-20 mA

Channel 2

Output Output is defined by the user as Current, Pulse, Frequency or Status (alarm signaling or dosing controlling)

Channel 3 & Channel 4

Output Output is defined by the user as Current, Pulse, Frequency or Status (alarm signaling or dosing controlling)

Input Start zero point adjustment, Control dosing & Totalizer, forcing & freezing output

Relay Status (alarm signaling or dosing controlling)

All inputs and outputs can be selected passive or active

1

2

3-4

3-4

2

1


FCT430 Spare Parts Overview


Introducing SITRANS FC410 SITRANS FC410 part of the SITRANS F C family

SITRANS F C sensor series

SITRANS F C transmitter series

MASS 6000 19” MASS 6000 IP67 MASS 6000 Exd SIFLOW FC070

MASS 2100 DI 1.5

FC300 DN 4

MASS 2100 Di 3 – Di 40

MC2 DN 20 - DN 150

FCS200 DN 10 – DN25

FC430 / FC410

FC430 DN 15 – DN 80

FC410 DN 15 – DN 80


SITRANS FCT010 Ultra-compact, multi-parameter transmitter

• Based on patented digital signal processing technology, the FCT010 delivers multi-parameter measurements

• Primary: mass, density & temperature • Volume flow

• 10 ms signal update for high-speed and reliable

data transfer

• Continuous process and metering diagnostics

• Up to 115 kbaud RS485 data rates for fast update from multiple instruments

• Multi-drop addressing including daisy-chain cabling connection


SITRANS FCT010 SensorFlash

• Product specific data (stored in folder structure for easy access)

• Sensor specific data • Calibration certificates • Material certificates

• Production specific data (if ordered)

• Pressure test


SITRANS FCT010 Access to sensor through PC

Via PC with SIMATIC PDM: - Cost efficient licensing

- Single device licenses: Get only the licenses you need for the number of devices you have

- Easy to use: - Wizards guide you through the setup process.


Introducing SITRANS FC410 Main features

• Direct communication from the sensor platform - Standalone 4-wire transmitter - ModBus RTU, - RS485 intrinsically safe connection - Multi-drop addressing • High speed communication - Update rate 10 ms • Totalizer • Process values - Mass flow (kg/s) - Volume flow (m3/s) - Density - Fluid temperature

The SITRANS FC410 has the same sensor range

as the remote version of the SITRANS FC430 sensor.


Introducing SITRANS FC410 Innovative development

Ultra low-weight pickup & driver circuit design • High sensitivity enables great density accuracy (better than 1 kg/m3)

• Stable & insignificant zero-point drift

Mode separation plates • Ensures that the oscillating tubes are decoupled from

process surroundings (noise)

• Ensures high accuracy


How to install & Commission FC410 Multi-drop addressing

DIP switch Communication set-up

Switch 1

Switch 2

Switch 3

Switch 4

EOL not active On On Off Off

EOL active On On On On

Easy setup of multi-drop addressing & termination by DIP switches

SIEMENS CNG SOLUTION SIFLOW FC070 & SITRANS FCS200


Introduction to CNG NGVs – Natural Gas Vehicles

Worldwide, there are more than 9.5 million NGVs on the roads as of 2009. Largest number of NGVs in Argentina, Brazil, Pakistan, Italy, India, China, Thailand, and Iran

An SBS Transit Volvo B10BLE (CNG) bus Mercedes Benz E-Class as CNG version CNG has helped clear the air

in many Asian cities

Sources: http://iangv.org/natural-gas-vehicles/vehicle-types.html and http://en.wikipedia.org/wiki/Natural_gas_vehicle

CNG Opel Combo. Popular for commercial applications in Europe

CNG Toyota Lift Truck. Sweden: Biogas powered trains are now operating commercially

http://upload.wikimedia.org/wikipedia/commons/9/99/Volvo_B10BLE_SBS_Transit_SBS2988J.jpg

http://iangv.org/natural-gas-vehicles/vehicle-types.html

http://en.wikipedia.org/wiki/Natural_gas_vehicle


SITRANS FCS200 CNG Sensor For Gas Applications

• FCS200 sensor is designed with dual bent measuring pipes. • Design is intended especially for high accuracy even when high

pressure gradients in gas applications appear. • Sensor construction is very robust.

Pick-up coil

Driver

Sensor pipe


Three Sizes Cover the Complete Range

Capacity

Small size (DN10)

Medium size (DN15)

Large size (DN25)

Single dispenser for cars and motorbikes

Single dispenser for buses and trucks

Compressor applications

3,000 – 30,000 kg/h

250 – 2,500 kg/h

1,200 – 12,000 kg/h

Dispenser applications Compressor applications


SITRANS FCS200 sensor Product specification


SITRANS FCS200 sensor Process Connections


Approvals for Ex

SIFLOW FC070 Ex CT: ATEX II (1)G [Ex ia] IIC Ga

II 3G Ex nA IIC T4 Gc FM Class I, Div. 2, Groups A,B,C,D IEC Ex Ex nA [ia] IIC T4 Nepsi Ex nA [ia Ga] II C T4 Gc SITRANS FCS200: ATEX II 1/2G Ex ia IIC T5/T4 FM Class I, Div. 1, Groups A,B,C,D IEC Ex Ex ia IIC T5/T4 Nepsi Ex ia II C T4/T5 Ga

Installation Considerations

Coriolis workshop


Minimize all pipe vibrations as much as possible!

Use flexible hose on inlet and outlet

Place meter as far as possible from vibrating items

Pulsation dampeners (Needed in connection with pulsating)

Installation – Install A Pair of Isolation Valves!


Avoid “cross talk“ between sensors

Use flexible hose between sensors

Use flexible hose between manifolds

Place sensors on separate mounting frames

Coriolis Mass Flow Installation


Remember

1. It is a sensitive mechanical instrument. You don’t get ±0.X % accuracy without taking care of its environment and operating conditions.

2. Mechanical vibrations and small shifts in the fluid (micro-motions) will disturb the measurement. The only solution is to use an appropriate filter.

3. Pressure pulsations like leaky check valves on a diaphragm pump will disturb the measurement.

4. Pressure pulsations from some piston or cam-drive pumps will actually stretch the measuring tubes.

5. Pressure and flow pulsation like those from a control valve which is flashing or cavitating will disturb the measurement.


Applications Fuel injection nozzle testing in the automotive industry


Applications Wastewater density measuring Heat & Power plan

Integration in SIMATIC PCS 7 via Profibus DP

Sizing tool & PIA selector

Coriolis workshop – Spring House


What is required to know?

Application Type of media - liquids or gas Min and max flowrate Viscosity Max pressure drop Min and max process temperature Min and max ambient temperature Needed accuracy / special density requirements Physical installation conditions

Process connections and wetted parts Which connections are there in the application Is the fluid chemically compatible with the flowmeter wetted parts?

Does the process require a sensor with a heating jacket?

Approvals Harzardous area Safety Integrity Level Atec (SIL) IECEx FM Hygiene Custody Transfer EHEDG Approval (CT) 3A

System integration Compact version with display / or remote Information to control system Profibus / Profinet Direct integration with SIMATIC PLC


SITRANS FC430 programming – Process Noise Damping

(Least damping)

(Most damping)


Effect of Aeration on Mass Flow Measurements

Filter disabled

Filter enabled


Aeration - Diagnostics Values With and Without Air

Trend view


Aeration - Mass Flow Filter Active

Trend view

Thank you for your attention!

Mogens Joergensen Process Industries and Drives Process Automation PD PA PI FL PRM COR Denmark

Coriolis Flow Meter Application, Installation, and Operation · Coriolis Flow Meter Application,...

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